thermal oxidizer media Articles

  • Rto & recuperative oxidizer pros & cons - Regenerative thermal oxidizer technology

    RTO technology has been developed for large volumes and low VOC concentration air pollution applications. The best example is spray booth exhaust where the volume of exhaust is high and VOC concentration is very low. Regenerative Thermal Oxidizer technology is based on using ceramic media as heat exchangers and switching values. Advantages High thermal efficiency ...


    By Epcon Industrial Systems, LP

  • The Importance of high-quality service for regenerative thermal oxidizer

    The Importance of high-quality service for Regenerative Thermal Oxidizer. Safety, efficiency and compliance among pressures facing Regenerative Thermal Oxidizer operators. As any plant or maintenance manager working in a manufacturing environment using volatile organic compounds (VOCs) could tell you, the standards for support of all equipment along the process is critical for safety and ...

  • Regenerative Thermal Oxidizers…What You Should Know.

    Within industry today, the use of an Air Pollution Control System (APCS) to control harmful air pollutants is not new.  In response to Congressional guidelines passed in the 1970’s, a number of companies with VOC emissions have been operating air pollution control systems of one type or another for 25 years or more.  These guidelines have been revised and added to as the years ...


    By The CMM Group, LLC

  • Regenerative thermal oxidizer - Wastewater treatment facility

    Epcon has extensive experience in designing and building Air Pollution Control Systems for the Wastewater Treatment Industry. The Problem The water treatment plant could no longer have open storage tanks to store industrial wastewater from the refineries in the area. They were emitting VOC's from their open storage tanks and were required to reduce their VOC emissions by ...


    By Epcon Industrial Systems, LP

  • Product Spotlight: Regenerative Thermal Oxidizer case study

    Oxidizer case histories in the pharmaceutical industry The pharmaceutical industry faces unique challenges in complying with environmental pollution and emission control regulations. Three pharmaceutical process case studies are examined: fluidized bed drying, tablet coating and reaction vessels, and batch operations. Recently, a contract drug manufacturing company faced violation ...

  • Thermal oxidizers for natural gas savings - Case Study

    It’s in the news every day; the natural gas production industry is experiencing record growth. The gas reserves in the United States are thought to hold enough natural gas for hundreds of years and the gas and oil industry has improved extraction techniques that make gas production more affordable and less impactful on the landscape. Good news for the country and our environment. The ...

  • Medical implant manufacturer succeeds with the QUADRANT SRS Silicone Series Thermal OXidizer

    Medical Implant Manufacturer Succeeds with Customized Air Pollution Control Equipment Many industries utilize silicone as an ingredient in their manufactured product. Silicone enhances the attributes of the product or helps to improve production characteristics. Whatever the reason may be, users of solvent borne silicone's all face very troubling issues when it comes to the selection of the right ...

  • Thermal Desorption

    Untitled Document Introduction: ...

  • Understand the Capabilities of Bio-Oxidation

    Biological air-pollution control technology* has been used extensively in Europe for decades and, to a lesser extent, in North America for the past two decades. Most installations in the U.S. have been on air-emission vent streams that were not subject to numerical limits (i.e., ...


  • Oxidizer operating cost reduction strategies

    The mainstream media today is full of allusions to energy awareness and conservation. Just as visible these days are media references to astronomical dollar figures that can boggle the mind. This article does not seek to break out of that mold, but rather to conform to it – as Oxidizer Stack Heat Recovery offers a tremendous opportunity for both energy conservation and energy cost reduction. ...

  • Media replacement restores plant capacity and improves flow

    Reduced air flow capacity, large temperature imbalances in chambers, long start-up times, energy inefficiencies, and visual cracks and voids in the media bed are all indicators of an unhealthy Regenerative Thermal Oxidizer (RTO) that should be evaluated for media replacement. A recycling facility that processes waste bakery products was experiencing significant reductions in air flow capacity, ...


    By Pollution Systems

  • How to Optimize Oxidation Systems for Efficient Operation

    Emphasis on air management within converting-process dryers and ovens is critical to the design of pollution-control systems for treating exhausts containing VOCs (volatile organic compounds). Efficient air management allows the pollution-control system to be optimally sized to meet the needs of the process. Good process control further defines the emission stream by avoiding the need for large ...


    By Babcock & Wilcox MEGTEC

  • Case study - Styrene emissions: Catalytic oxidizer with concentrator

    Overview The world's largest button manufacturer needed a pollution control system that would destroy styrene emissions from a variety of plant processes. The plant was proactively seeking a cost-effective air pollution control solution to preempt future regulatory action. The main concern of the customer was the high operating cost of an emission control system. ...

  • Case study - Increasing oxidizer capacity by 80,000 SCFM

    Overview A recreational products company bought a three year-old manufacturing facility with an existing regenerative thermal oxidizer (RTO) for the production of their outboard engine. They required emission control equipment to manage the volatile organic compounds (VOCs) emitted by the solvents used in the engine painting processes. The company wanted to minimize overall costs by using ...

  • Case study - Oxidizer energy recovery options

    Overview The mainstream media today is full of allusions to energy awareness and conservation. Just as visible these days are media references to astronomical dollar figures that can boggle the mind. This article does not seek to break out of that mold, but rather to conform to it – as Oxidizer Stack Heat Recovery offers a tremendous opportunity for both energy conservation and ...

  • Catalytic Oxidizers…What You Should Know.

    Within the U.S., depending upon specific plant operations, geographic locations, etc.,  many companies concerned with controlling VOC emissions have been operating air pollution control systems for years.  However, due to business expansion, plant modifications or recent changes in EPA guidelines, an increasing number of companies are now finding it necessary to install new emission control ...


    By The CMM Group, LLC

  • Case 2: Rotary RTO media replacement restores performance

    Operating Problem A metal container manufacturing company with an Eisenmann 40,000 SCFM Regenerative Thermal Oxidizer (RTO) was experiencing major operating problems.  The overall pressure drop across the system was high and pressure imbalances were negatively impacting their process flow rates.  It was also necessary to increasing the frequency of media bake-outs to a monthly ...


    By Pollution Systems

  • Case study -New media makes RTO natural gas usage a rarity!

    Overview Tekra Corporation has always had an eye on their energy conservation. They are a custom coater of plastic films in Wisconsin where state regulations require over 98% of the Volatile Organic Compounds (VOCs) emitted from their process be destroyed in an oxidizer system. While considering their first oxidizer system, Tekra's Engineers did their homework and invested in an early ...

  • Case study - Coater replaces old oxidizers With energy efficient systems

    Overview Emission control and the operating costs associated with meeting environmental regulations were nothing new for the Coated Products Division of Brady Corp. The company has been manufacturing coated films for nearly 60 years, demonstrating over that time a commitment to pollution prevention and emission reduction programs. But these considerations were magnified ...

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