waste heat recovery boiler Articles

  • Saving waste in the boiler house

    Burner technology has improved greatly in recent years. Older Burners had a series of cams and levers that were calibrated to provide specific amounts of air for a particular rate of firing. Being mechanical items, these wore and sometimes required calibration. They, therefore, had to be regularly serviced and calibrated. Generally, new burners use frequency controlled motors and cams to open air ...


    By EBE Engineering Ltd.

  • CDQ waste heat boiler for iron and steel industry manufacturer

    Energy use is additionally a major supply of emissions from the iron and steel industry, making energy efficiency improvements a lovely chance to reduce both emissions of pollutants and greenhouse gases. The global steel industry has recently taken the lead on developing future low-carbon iron and steelmaking technologies. Waste heat boiler ...


  • Real Time TOC Analysis in Steam and Condensate

    Executive Summary Steam in petro/chemical plants could be contaminated with hydrocarbons (TOC = Total Organic Carbons) from various sources. In any case this is a sign for defects in the process, whether it they occur in the heat exchanger, the blow down vessel, the condensate recovery or other parts of the system. Conventional solutions to monitor such contaminations use TOC- ...


    By JCT Analysentechnik GmbH

  • Heat Recovery for Reuse in Proofing Ovens: Buttercup Bakeries

     By collaborating with a major tertiary research institution, RMIT University, Buttercup Bakeries has been able to apply new heat recovery technology suitable for bakery and other industrial applications. The initiative has resulted not only in cost and energy savings but more efficient oven heating boiler operations. Background Buttercup Bakeries is part of the ...


  • Heat recovery and energy efficiency, improves profitability and reduces CO footprint

    Using latest technology in combustion of oil and gas can provide significant savings in overall energy consumption. Modern oxygen control that compensates changes in ambient temperature and fuel qualities can increase energy efficiency up to 3%. By adding the usage of hot combustion air another 2-3% can be saved. Modern burner technology without mechanical linkage, operating with accurate ...


    By Oilon Oy

  • Case study - Waste heat generates steam and savings

    OVERVIEW A coil coating facility purchased a new a 15,000 SCFM Regenerative Thermal Oxidizer (RTO) which had a nominal heat transfer efficiency rate of 90% thermal energy recovery. It was designed with supplemental fuel injection (SFI) which is used during low VOC loading conditions, to help save fuel cost.  The facility was looking for additional ways to decrease their exhaust ...

  • Checklist for Boiler Maintenance

    Boilers play a crucial role at industrial facilities and it is imperative that they be safely and properly maintained. Routine boiler maintenance can help prevent unplanned shutdowns and outages, increase the efficiency of the boiler and cut operating costs, and ensure that the facility is in full compliance with all laws and regulations governing boiler safety. What follows is a boiler ...


    By STI Group, Inc.

  • EPA finalizes boiler NESHAP

    EPA published the final National Emission Standards for Hazardous Air Pollutants (NESHAP) for industrial, commercial, and institutional boilers and process heaters at both major and area sources of hazardous air pollutants (HAP) emissions. EPA developed separate rules for units at major sources of HAP emissions (greater than 10 tons per year [tpy] of any single HAP and/or greater than 25 tpy of ...


    By Trinity Consultants

  • Power Positive Resource Recovery

    Using laws of thermodynamic analysis to evaluate the energy and power characteristics of wastewater and beneficial uses of biogas offers greater insight into best business practices and what is achievable. Growing numbers of waste-water treatment plants (WWTP) are striving to produce more power onsite. In recent years, there’s even been a race among WWTP operators to see who can ...


    By BioCycle Magazine

  • Proposed boiler MACT sets aggressive emission limits

    On June 4, 2010, U.S. EPA proposed National Emission Standards for Hazardous Air Pollutants (NESHAP) for industrial, commercial, and institutional boilers and process heaters at both major and area sources of hazardous air pollutants (HAP) emissions.  EPA proposed separate rules for units at major sources of HAP emissions (greater than 10 tons per year [tpy] of any single HAP and/or greater ...


    By Trinity Consultants

  • Case study - Oxidizer energy recovery options

    Overview The mainstream media today is full of allusions to energy awareness and conservation. Just as visible these days are media references to astronomical dollar figures that can boggle the mind. This article does not seek to break out of that mold, but rather to conform to it – as Oxidizer Stack Heat Recovery offers a tremendous opportunity for both energy conservation and ...

  • Application of Membrane Technology for the Recovery and Reuse of Water

    Abstract As water and sewer costs are expected to increase over the next decade, membrane technology will continue to be a viable and economical option in the recovery and reuse of water. This paper describes the mechanism of membrane effected separation (specifically reverse osmosis, ultrafiltration and microfiltration), membranes commercially available, membrane element configurations, and how ...


  • Chemical recovery - Recycle Fluid Technologies, Inc. - case study

    Application Recycle Fluid Technologies, Inc., of Richland Michigan recovers ethylene glycol of higher purity and greater volumetric yield. The recovered product must meet stringent General Motors and ASTM Standards. Waste Description The used ethylene glycol contains inhibitor salts, ash, dissolved metals, organic acids, motor oils and other variable ...


  • East coast power plant realizes 95% water recovery

    The Facility Bechtel Power Corporation builta power plant in Northampton, Pennsylvania for U.S. Generating Company. The power plant burns culm, a lower quality coal rejected from use in previous decades. By using culm as the fuel, U.S. Generating will clean up a solid disposal site. The power plant contains the usual systems including cooling towers and demineralizers that produce waste ...

  • Maximizing Energy Recovery through Digester Gas Management System Enhancement

    ABSTRACTAdvanced anaerobic digestion practices and maximum energy recovery call for a digester gas system that reliably allows for complete biogas collection and utilization. This paper will describe the planning, design, and construction of a new digester gas management system at the East Bay Municipal Utility District’s (District) Main Wastewater Treatment Plant. The need for an upgraded ...

  • Turning waste into power

    Economic, social and environmental factors dictate the necessity to manage waste to a new level. Wastewater plants, landfills, farms and food plants are all the owners of biomass that can be digested to produce biogas and turned into power. Biogas can be burned directly in boilers for heat recovery and used for manufacturing, heating or cooling; this is the simplest method of direct biogas ...


    By Hurll Nu-Way

  • Defining solid waste

    Simultaneous to the publication of the final National Emission Standards for Hazardous Air Pollutants for Boilers (the Boiler NESHAP) and the Commercial and Industrial Solid Waste Incinerator (CISWI) Rules, EPA issued a new regulation that for the first time defines what materials are a non-hazardous solid waste when combusted. This rule, Solid Wastes Used as Fuels or Ingredients in Combustion ...


    By Trinity Consultants

  • Landfills case study: Space heating with LFG: Small project-big savings

    On a typical January morning in Minnesota, a landfill operator is working on the compactor’s transmission. Despite the four inches of snow on the ground, he opens the garage doors in the maintenance building to let out some of the excess heat. Unlike previous winters, this year the operator can afford to crank up the heat in the building while working on equipment because the heat is being ...


    By Waste Advantage Magazine

  • Wasting energy through steam loss

    The European Union Directive on the Energy Performance of Buildings, which relates to all member nations of the European Union, are obliged to set limits on greenhouse gas emissions, particularly from buildings. Typically steam is used for a wide range of applications within larger establishments including, humidification, hot water, space heating and air heating.  Primary energy losses in ...

  • Combined heat & power is a clean, efficient and economic energy solution

    The 21st century has highlighted a need for clean, efficient and economic energy, which has put Combined Heat & Power (CHP) into the limelight. By providing on-site power generation, waste heat recovery and system integration, CHP offers a realistic, near-term solution for exceptional energy efficiency and emission reduction. CHP systems can generate electricity locally while they recover ...


    By Shenton Group

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