Shincci Sewage Sludge Treatment Equipment: Introduction of Six Workshops
Shincci currently has 3 production bases, namely Dali Factory, Botang Factory and Jiujiang Factory, with about 500 employees, reaching 1 billion CNY production revenue annually. Dali factory produces dehumidification heat pump module daily productivity = 3 sets. (Each module dehumidification capacity is above 4.8 tons.) Botang factory, served by nearly 200 employees, is handling the production and manufacturing of various types of heat exchangers, machine parts and auxiliary equipment as well as assembly, performance testing, packaging and delivery of complete sludge belt dryer. Jiujiang branch factory produces container dryer and equipment accessories, with growing productivity from about 100 employees. There are generally six workshops to achieve the productivity:
General production workshop: production plan implementation, production process control, products management, ensuring production safety, quality and quantity.
Sheet metal workshop: sheet metal cutting, forming, bending and laser cutting; welding production of accessories for heat pump, container dryer and belt dryer, such as hopper, fan cover, water tray, bridge ladder, external ladders, dividers, orifice plates, compressor beams, etc.
Heat exchanger workshop: major heat exchanger, evaporator and condenser. The main processes are cutting, fin fining, assembly, welding, and pressure test, and appearance section that includes process cleaning, quality inspection and other related.
Heat pump workshop: assembly team for production of heat pump, sludge container dryer and whole set sludge belt dryers. The main processes are: aluminum profile cutting and assembly, unit partition board assembly, and heat exchangers assembly, condensate system assembly, inner partition insulation, glass glue fixing, outer bright insulation board assembly, dryer mesh belt assembly and operation, insulation panels assembly, refrigeration system accessory assembly, refrigeration system process tube piping and connection, refrigeration system welding and air tightness inspection. Also there is electrical team managing heat pump and dryer’s electrical wiring and debugging.
CNC workshop: slitter and its accessories:
General assembly workshop: overall assembly of the products and trial operation as well as packaging.