Hypercat ACP

Hypercat Advanced Catalyst Products commenced operation in West Chester, PA in 2005 as a manufacturer of innovative products for emerging segments of the catalytic device marketplace. In just two astonishing years personnel grew from four to twelve people, operations square footage nearly doubled, and the company`s capabilities, meanwhile, caught the attention of Metalico Inc, an industry leader in scrap recycling with sales over 500MM, who purchased Hypercat in 2007. Hypercat`s manufacturing facility is 37,700 square feet in size. 19,750 of those are dedicated for catalyst manufacturing. 8,400 square feet are used for engineering and maintenance, and 9,000 square feet is set aside for laboratory testing, process development and specialty catalyst production.

Company details

1075 Andrew Drive, Suite C , West Chester , Pennsylvania 19380 USA

Locations Served

Business Type:
Manufacturer
Industry Type:
Monitoring and Testing
Market Focus:
Nationally (across the country)

This company also provides solutions for other industrial applications.
Please, visit the following links for more info:

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Hypercat Advanced Catalyst Products (Hypercat ACP) is a leading edge, technologically-driven emissions control manufacturing company that offers a unique combination of:

  • Catalysts and Filters
  • Catalyst Performance Testing
  • System Design
  • Coatings
  • Canning

Through nano-technology breakthroughs, Hypercat has established proprietary catalytic technology enabling us to design and build catalysts for our customers using less PGM (Platinum Group Metal) without sacrificing efficacy, function or durability.

As an added value to our customers, we offer in-service catalyst performance testing to determine your catalyst's activity. No need for time-consuming and expensive stack testing. We will test a sample from your catalyst and provide data for submission to regulatory agencies for support in your replacement decision.

Alongside a suite of standard products, Hypercat ACP's unique combination of service with our cutting edge 'nano-technology' gives our customers highly effective, cost-competitive, efficient emissions control solutions.

Hypercat Advanced Catalyst Products commenced operation in West Chester, PA in 2005 as a manufacturer of innovative products for emerging segments of the catalytic device marketplace.

Hypercat ACP OfficeIn just two astonishing years personnel grew from four to twelve people, operations square footage nearly doubled, and the company's capabilities, meanwhile, caught the attention of Metalico Inc, an industry leader in scrap recycling with sales over 500MM, who purchased Hypercat in 2007.

Hypercat's manufacturing facility is 37,700 square feet in size. 19,750 of those are dedicated for catalyst manufacturing. 8,400 square feet are used for engineering and maintenance, and 9,000 square feet is set aside for laboratory testing, process development and specialty catalyst production.

Hypercat's President, Gerry Smith, is a 30+ year industry veteran, having worked a majority of that span in operations, quality, product development and general management, with wide-ranging knowledge in the emissions control of small engines, motorcycles, gasoline engines, light and heavy duty diesel and stationary applications.

Vice President of Operations is David Johnston, a Chemical Engineer from Drexel University. His prior extensive experience as catalyst research specialist and Operations Manager at an environmental consulting firm who specialized in catalyst testing and laboratory evaluations, uniquely qualifies him for the innovative leadership necessary at Hypercat.

Kathy Bynum is Hypercat's Sales & Marketing Manager. She has earned a B.S. in Chemical Engineering also from Drexel University, and has an MBA from Penn State. Kathy's years as a Sales Manager in the stationary emissions control sector has allowed her to leverage a body of knowledge in identifying, evaluating and developing opportunities for Hypercat's diverse client portfolio.

Craig Jackson provides Engineering Sales support. He has a B.S. degree from the University of Mississippi, is a licensed Professional Geologist, and has earned an Associate in Risk Management designation. Throughout his career he has developed sales, marketing and client management relationships with a broad range of service capabilities of clients and industries.

Hypercat Advanced Catalyst Products brings you the nano-technology difference: Unprecedented PGM thrifting benefits without compromising efficacy for all of your emissions control applications.

Our mission is to be your full service supplier offering cost-effective emissions control solutions and state-of-the-art catalyst products and services. Our areas of expertise include the following:

  • Small Engines
    • 2-stroke and 4-stroke
    • Hand held
    • Generators
    • Lawn equipment
    • Marine
  • Stationary Engines
    • CO Oxidation
    • 3-way catalyst (NSCR)
  • Power Generation
    • Stationary
    • Portable
  • Mobile Engines
    • Aftermarket
      • OBD II
    • High Performance
    • Diesel
      • Light, Medium, Heavy, Off-road
      • DOC, DPF
      • Stage I, II & III applications
  • Industrial Processes
    • CO and VOC Oxidation
    • Broad spectrum of manufacturing and chemical plants

Alongside a suite of standard catalyst products, Hypercat's unique combination of service with this cutting edge 'nano-technology' allow us to offer customers highly effective, cost efficient emissions control solutions.

Catalyst Manufacturing

Hypercat ACP's manufacturing plant is located in West Chester, PA, where we manufacture catalytic converters for Small Engines, Stationary Engines, Industrial Processes and Diesel Engine applications on a variety of different substrate shapes and sizes. Hypercat's technology portfolio contains not only standard catalyst technology but also astonishingly efficient state-of-the-art nano-technology solutions that solve today's sophisticated compliance issues.

Hypercat ACP has coating expertise in ceramics and metallic substrates, foams and metallic meshes. We invite your inquiries on how we can design the optimum combination of technology and support for your application. You'll be impressed with our turnaround, quality and price!

Catalyst Development

Our experienced team of engineers and chemists will work with our customers to design a detailed solution for any process application regardless of the size. We choose from our portfolio of technologies to create the optimum system to meet a customer's budget, design parameters and required emissions levels.

Additional Hypercat capabilities include:

  • Catalyst System Integration
  • Engineering Services
  • Equipment Design
  • Substrate Supply
  • Coatings
  • Canning
  • Catalyst Testing Services