Microteknik.com

Microteknik.com

Microteknik is providing most efficient waste management equipments and solutions for all the waste types ranging from Animal, Medical, Industrial, Municipal, Kitchen waste. We are developed latest technology waste management equipment with latest design, production and finest quality.

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Business Type:
Manufacturer
Industry Type:
Waste Management
Market Focus:
Internationally (various countries)
Year Founded:
2002
Employees:
11-100
Turnover:
10,000,000 - 100,000,000 €

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KITCHEN WASTE INCINERATOR
 

KITCHEN WASTE INCINERATOR : JKA-230KW
Specification:

Applications: For Kitchen waste, food waste.
Other Characteristics: Floor-standing
Temperature range: Min. 850 °C (1562 °F) Max. 1150 °C (2102 °F)
Power Requirement: LPG, N-Gas, Diesel, Electrical
Capacity: 25, 50, 100 Kg
Temperature monitoring: Yes
Average ash residue (%): Upto 5%
Features:

Virtually smoke free due to innovative design
Low initial cost coupled with major disposal cost-saving
Ready to use and does not require a pre-prepared base
Reduce waste bulk to 3% to upto 5% which is collected in base

Category: Incinerators

Description
Product Enquiry
Kitchen waste incinerator to incinerates food scrap items such as vegetable and fruit waste, meal leftovers, coffee grounds, tea bags, stale bread, grains, and general refrigerator spoilage are an everyday occurrence in most hotels, restaurants, households etc. Their innovative design provides fast, efficient free burning of waste. The waste is loaded and ignited manually through the top loading door. The flames are fed with primary air from the holes in the cleaning door which flows up through the grill floor and the air intake cone. Once burning has started, secondary air is drawn from the underside of the hood, which causes intense secondary combustion for the efficient destruction of the smoke and gases, making the incinerators virtually smoke free.

The kitchen waste incinerator reduces the original bulk by 99% into a light, sterile ash which falls through the grill floor into the ash collection pit. The ash only needs to be removed when it builds up and not after every burn. When the first load has burned down, more waste can be added.

Secondary Combustion: The innovative waste incinerator design ensures secondary combustion in the tapered hood. This burns the smoke and gases so the incinerator is virtually smoke free.

Easy to clean ash: The bottom door gives you easy access to clean out the ash. Ash only needs to be removed periodically since the original material burns down to only 1% of its original volume.

Rugged Construction: The incinerator is made from heavy duty steel, giving many years to trouble free use. Since it has no moving parts there is nothing to go wrong!

Kitchen Waste Incinerator: Waste permitted to incinerate

Solid Waste:Domestic Waste: All types of food waste, sewage and waste generated in the living spaces.
Disposal Plastics: Packaging, ship construction, utensils and cups, bags, sheeting, floats, fishing nets, strapping bands, rope and lines.
Cargo-associated waste: Dunnage, shoring pallets, lining and packing materials, plywood, paper, cardboard.
Liquid Waste:Sludge Oil: Sludge from fuel and lubricating oil separators.
Waste Oil: Waste lubricating oil from:Bilge water separators
Drip trays, etc.
Cooking oil
Prohibited to Incinerate:Polychlorinated biphenyls
Garbage containing more than traces of heavy metal
Refined petroleum products containing halogen compounds
Exhaust gas cleaning system residues
Fresh fish
ADVICE: Do not incinerate:

Metals like soda and food cans, plates, flatware, serving spoons/trays, hardware (nuts & bolts), structural pieces, wire ropes, chains, etc.
Glass, such as bottles, jars, drinking glasses, etc.
Flammable materials such as bottles or cans containing flammable liquids or gasses and aerosol cans.
Heavy loads with plastics or bulk food waste.
Loading of glass will result in a rock hard slag which is difficult to remove from and may damage the refractory lining.
** Note:-The content of the product and specification are subject to change without prior notice for continuous improvement

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SMALL ANIMAL INCINERATORS : JKA-230SA
Small Animal waste incinerators to be used to incinerate dead animals like Dog, Goat, Pigs, Hen, Cat, Duck etc. It is commonly used in animal hospitals, clinics, animal shelters, animal control areaetc. It is widely used to destroy to animal infection diseases, viruses and animal waste material. These products are manufactured using latest technology machinery.
Dead animal incinerator with dual chambers for complete combustible their dead bodies / carcass.
The chamber temperature is controlled by a digital temperature controller.
Separate doors for waste burning chamber and for ash collection and chimney is provided for emission of fumes.
The incinerator reduces most combustible solid waste to nearly 2-3 percent by volume and 3 % by weight.
Easy to install and extremely durable equipment. It is available in varied capacity/sizes based on the requirement
of Forest Department, Animal Industries, Poultry farms and vet. hospitals.

OPERATING PRINCIPAL :
The disposal of waste is based on the principal of incineration of the waste so as to destroy any degradable and infectious material and reduce it volume and mass without producing any type of pollution.

DESIGN:
The design is based on the guidelines set by Central Pollution Control Board (CPCB)-India and normally adopted by military installation all over the country and worldwide. The Efficient power is supplied by electricity as well as oil burners for larger installation.

CHARACTERISTICS :
Application: Floor-standing
Temperature range: Min. 850 °C – Max. 1450°C
Power Requirement: LPG, Diesel, Electrical
Temperature monitoring : Digital Display
Average ashresidue (%) : 3%
Design and prepare the dead animal incinerator with chamber (Primary and Secondary chambers) for complete combustion as per CPCB Norms.
Filration of smoke before releasing it in atmoshpare.
GENERAL CONSTRUCTION :
Robust, Reliable and Efficient
Pre-fabricated 8 and 10mm robust mild steel casing, seam welded & suitably stiffened/braced where necessary
Paint finishing – The Mild steel structures are completely painted using a two pack high grade paint system that is baked into the steel structure at 70° C for 10 hrs.
The layers of refractory lining in the primary and secondary chambers totaling of 230 mm. rated at 1450° C, provide increased fuel efficiency.
Counter weight resilient refractory fiber insulation lid, Gives excellent thermal efficiency.
Removable roof and back plate for ease of maintenance.
All combustion fuel pipe work and electrical systems are weather proof and in accordance.
Excess air and rapid cooling systems fitted as standard, aiding cleaner burns and faster cool down times.
** Note:-The content of the product and specification are subject to change without prior notice for continuous improvement.

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Diaper waste incineration is the most advanced level of the waste disposal / treatment hierarchy: indiscriminate dumping, controlled dumping, land filling, sanitary land filling, and mechanical treatment. Solid waste arises from residential societies :- Baby diapers and adult diapers and so on.

Diaper waste incinerator converts waste into ash Combustible gases at 1000°C in primary chamber Secondary Chamber temperature is raised up to 1450°C for at least 2 seconds to incinerate the wastes with a content of more than 1% of halogenated organic substances. The incinerator reduces most combustible solid waste to nearly 1-2 percent by volume and 3 percent by weight.

CONTROL

Fully automatic sequential control provided by internal PLC system providing control of :-

Primary Chamber
Secondary chamber
Burn cycle (variable)
Cool down cycle
PRIMARY CHAMBER:

Fully insulated internal refractory lining constructed from high grade refractory brick ensuring a self supporting
Interlocked arrangement.
Manually operated access lid.
Waste ignition burner temperature controlled on-off complete with internal air fans.
A pre-cast blocks impact zone that protects the refractory lining when loading.
SECONDARY CHAMBER :

Fully insulated internal refractory lining, constructed from high grade low thermal mass insulation.
Secondary chamber burnout burner temperature controlled on-off complete with internal air fans.
Integrated combustion burner air fans with automatically controlled distribution to their designated area.
Temperature sensor mounting point of the chamber ensuring the chamber reaches the necessary temperature.
FUEL OPTIONS : Electrical/Diesel LPG

TEMPERATURES

Main chamber : 850°C – can reach in excess of 1000°C
Secondary chamber : 1000°C – 1450°C
BURNERS

Fully automatic high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.
CONSTRUCTION

Mild Steel welded fabrication consisting of sheet steel and strutural section supports.
ASH REMOVAL

Easy and Safe manual ash removal from the primary chamber.

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The biomedical waste Incinerator is one of the treatment and safe disposal of the bio-medical waste generated from the hospitals, veterinary facilities, medical research facilities etc.

These wastes include both infectious medical wastes as well as non-infectious, general housekeeping wastes. Bio medical hospital incinerator is equipped with necessary air pollution control devices (APCD) for removal of pollutants from flue gases to achieve desired level. The flue gases are cleaned for removal of pollutants and gaseous
compounds by passing through various air pollution control devices (APCD) before releasing them into the atmosphere through stacks filter are provided to make incinerator complete pollution free, smoke, colourless Treated, odorless treated.

Following design criteria adopted for better performance :
The bio-medical waste incineration is designed for primary and secondary combustion systems. Total Organic carbon content in the slag/bottom ash is less than 1% or their loss on ignition is less than 3% of the dry weight as prescribed. The double chamber incinerator is preferably be designed on “controlled-air” incineration principle, as particulate matter emission is low in such incinerator. Air supply in the primary and secondary chamber may be regulated between 30%-80% and 170%-120% of stiochiometric requirement respectively. In primary chamber, primary air is admitted near. Suitable flow measurement device is provided on the primary and secondary air ducting. The combustion air is supplied through a separate forced draft fan after accounting for the air supplied through burners. The primary chamber ts to avoid leakage of gaseous emissions from the chamber and for safety reasons.

The secondary chamber is properly designed so as to facilitate a minimum of two seconds residence time to ensure combustion of the gas flow, unburnt material such as volatiles, smoke and soot. For the estimation of residence time in the secondary chamber its volume calculated starting from the secondary burner tip to the
thermocouple. Incinerator walls are protected with insulated fire bricks/refractory system. The refractory lining of the chamber is strong enough to sustain thermal shocks i.e. minimum temperature 1000° C in the primary chamber and upto 1450°C in the secondary chamber. The refractory & insulation brick is have suitable thickness.

OPERATING PRINCIPAL :

The disposal of waste is based on the principal of incineration of the waste so as to destroy any degradable and infectious material and reduce it volume and mass without producing any type of pollution.

DESIGN:
The design is based on the guidelines set by Central Pollution Control Board (CPCB)-India and normally adopted by military installation all over the country and worldwide. The Efficient power is supplied by electricity as well as oil burners for larger installation.
The incinerator combustion chamber is designed for easy maintenance of all internal parts including refractory and isolation.

SPECIFICATIONS:

Combustion efficiency 99%.
Combustion Chamber : Dual Chamber
Temperature of primary chamber is up to 1000°C and the secondary chamber is up to 1450°C.
The secondary chamber gas residence time at is two seconds.
Power Requirement: Diesel, Electrical
AVAILABLE LOADING CAPACITY : 10/25/50/100/150/200/250/500 Kg/Hr.

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Industrial Waste generated by Industries and Businesses:

Metal Manufacturing
Sludge containing, Heavy metals, cyanide waste, paint waste
Construction Industry
Ignitable paint waste, spent solvents, strong acids and bases
Paper Industry
Paint waste containing, heavy metals, ignitable solvents
Leather Industry
Toluene and Benzene
Petroleum Refining Industry
Wastewater containing, benzene and other hydrocarbons etc.
And many more industries…..

CONTROL

Fully automatic sequential control provided by internal PLC system providing control of:

Primary Chamber
Secondary chamber pre-heat
burn cycle (variable)
cool down cycle
FUEL OPTIONS

Diesel
LPG
Natural Gas
Electrical
TEMPERATURES

Main chamber: 750°C – can reach in excess of 1000°C*
Secondary chamber: 850°C – 1100°C*
BURNERS

Fully automatic, high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.

CONSTRUCTION

Steel welded fabrication consisting of sheet steel and structural section supports.

ASH REMOVAL

Easy and safe manual ash removal from the primary chamber (ash doors available on request).

SCRUBBER : Air Pollution Control Device.

CAPACITY : 100/200/250/500/1000/1500/2000 Kg/day

Key Features:

Low running and maintenance costs
Automatic and simple to operate control panel
Solid hearth to allow maximum burnout
Stainless steel flue as standard
Afterburner fitted as standard
Easy on-site installation
PLC based control panel

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Municipal waste incineration is the most advanced level of the waste disposal / treatment hierarchy-indiscriminate dumping, controlled dumping, landfilling, sanitary landfilling, and mechanical treatment. Solid waste arises from human activities- Domestic commercial, Industrial, agricultural, wastewater treatment and so on.

Type of Waste:
Domestic Waste : Waste from household activities, including food preparation, cleaning, fuel burning, old
clothes and furniture, obsolete utensils and equipments, packaging, newsprint, garden wastes etc.
Street Sweepings : The waste is dominated by dust and soil together with varying amounts of paper metal
and other litter from the streets. In lower-income cities, street seeping may also include drain cleaning and
domestic waste dumped along the roads plant remains and animal manure.

Construction and demolition Waste : The composition of the waste depends on the type of wood packaging materials and the like.
Incineration system provides an effective means of reducing the volume of Municipal solid. Municipal solid waste incinerator converts waste into ash Combustible gases at 1000°C in primary chamber Secondary Chamber temperature is raised upto 1450°C for at least 2 seconds to incinerate the wastes with a content of more than 1% of halogenated organic substances. The incinerator reduces most combustible solid waste to nearly 1-2 percent by volume and 3 percent by weight.

CONTROL
Fully automatic sequential control provided by internal PLC system providing control of :-

Primary Chamber
Secondary chamber pre-heat
Burn cycle (variable)
Cool down cycle
PRIMARY CHAMBER :

Fully insulated internal refractory lining constructed from high grade refractory brick ensuring a selfsupporting interlocked arrangement.
Manually operated access lid.
Waste ignition burner temperature controlled on-off complete with internal air fans.
A pre-cast blocks impact zone that protects the refractory lining when loading.
SECONDARY CHAMBER :

Fully insulated internal refractory lining, constructed from high grade low thermal mass insulation.
Secondary chamber burnout burner temperature controlled on-off complete with internal air fans.
Integrated combustion burner air fans with automatically controlled distribution to their designated area.
Temperature sensor mounting point of the chamber ensuring the chamber reaches the necessary temperature.
FUEL OPTIONS:

Electrical
Diesel
TEMPERATURES:

Main chamber : 850°C – can reach in excess of 1000°C
Secondary chamber : 1000°C – 1450°C
BURNERS:

Fully automatic high-efficiency burners with electronic ignition, flame recognition and combustion control devices fitted.
CONSTRUCTION

Mild Steel welded fabrication consisting of sheet steel and structural section supports.
ASH REMOVAL

Easy and safe manual ash removal from the primary chamber.
FACILITY INCLUDING :

Primary Chamber
Combustion requirements
Anticipated air emission levels
Noise control
Combustion control
Air pollution control devices
Monitoring
Ash management
AVAILABLE- SOLAR MUNICIPAL SOLID WASTE INCINERATOR : JKA-230MS

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Specification:

Capacity: 5 / 10 / 20 / 25 50 / 100 / 150 / 200 Napkins per day
Power Requirement: Electricity
Smoke Control: Yes
LCD Display: Yes to capacity of 100, 150, 200 Napkins /day
Insulation: Ceramic insulation
Features:

Wall mounted / Floor Mount
Auto Power Off
Burning process of Napkins produce less than 1 gm of ash per Napkin
Ceramic Insulation for excellent thermal protection
Auto thermal cut off for safety of user
Very compact in size, can be mounted inside toilet
Smoke control unit (100, 150, 200 Capacity) – [Optional]
NANO SANITARY NAPKIN INCINERATOR : JKA-230NN