SledgeHammer Oil Tools Pvt. Ltd.
SledgeHammer is a leading API & ISO 14001, 18001, 9001-2015 certified manufacturer of cementing & completion equipment. Our products include Cementing Products, Completion Tools - Open Hole Packers, Swell Packers, Bridge Plugs, Cement Retainers & Completion accessories. We enjoy the unrivalled reputation of being the largest producer and supplier of offshore and onshore cementing and float apparatus across Asia and pride ourselves as the leading reliable source of original and quality equipment. We are recognized as industry pioneers in design and production and provide support and innovative solutions for our customers. Our pursuit for perfection has driven our global presence and enabled us to penetrate distant and diverse markets. As a result, we are now specialized leaders in what is a highly competitive business.
Company details
Find locations served, office locations
- Business Type:
- Manufacturer
- Industry Type:
- Gas
- Market Focus:
- Globally (various continents)
This company also provides solutions for other industrial applications.
Please, visit the following links for more info:
About Us
Starting as a single equipment manufacturing company, SledgeHammer has nowgrown intoa formidable and widely respected organization. Driven by expertise, we continue to grow and in addition to a production facilities, we have also established a new joint venture facility in the Kingdom of Saudi Arabia & Oman. As established industry leaders we will continue to expand market share in the rapidly growing North and South America and the Gulf region.
SledgeHammer is proud to announce its growth into Completion product line. We will provide products from the lower,middle and upper completions. Our motto is to provide high quality cost effective products that adds value throughout the business chain.
Introduction
- Sledgehammer is a part of one of the oldest industrial groups of India, established in 1974 by a team of qualified engineers and has been involved in activities like steel castings, sheet metal, heavy engineering products etc. and they started manufacturing Cementing product in 2006.
- SledgeHammer is one of the few 5CT , API Q1, ISO 9001:2015, 14001 (EMS) & 18001 (OHSAS) certified manufacturer of cementing products.
- SledgeHammer is the only company in India & Asia which has manufacturing facility for both Bow Spring Centralizer and Solid Body Centralizer and Float Equipment's as per API 10F.
Strengths
- Maximum numbers of Designs under a single roof.
- Innovative research and development laboratory.
- Fastest Delivery Commitment.
- Customization capability to Manufacture Non Standard Sizes.
- Customer Satisfaction is our primary Focus.
- Always maintain or exceed Industries Standards.
- Global network presence.
- Manufacturing Facility in India, Malaysia, in Oman & KSA ( upcoming).
- Sales Office in Dubai & Malaysia for middle East & Far East sales.
- World Class Quality Testing Facilities as per API Standard.
Plant Details
Spread in area of 7 Acers land and fully equipped with CNC , VMC, Convetional Lathes, Drilling & Tapping , Power Presses, Hydraulic Presses, Robotic Welding, Fully automated phosphating and powder coating shop, SPM wedling, Mig Welding , Arc Welding, Automated heat treatment furnance, Pipe Band Saw , Rubber molding unit, Plastic modling unit and many more to produce all types and sizes for centralizer , cementing plugs, and float equipment.
Quality Check Procedure
- The quality check starts from the purchase of raw material, material used are as per required specification, proper chemical composition and proper sizes.
- Equipped with all latest software & other equipments for testing and quality control like “Centralizer Placement Software” & “Stand-off Calculation Software', with fully computerized Load Testing machine for starting, Running & Restoring force testing.
- Fully equipped Material Testing Laboratory. Various Mechanical, Pneumatic & Hydraulically Driven machines for Fitting, assembly of centralizers.
- We have our own design department and Tool Room.
- All Equipments we provide are manufactured in-house. We can guarantee the Higher quality of our products at lower costs.
Testing Parameter
- Computerized Load Testing Machine for starting ,running and restoring force test.
- An API RP 10 F -Flow Loop Test Set Up for testing of float equipment for III C category for high pressure and high temperature bearing for float equipment.
- Hydro- Pneumatic Testing Unit with work pressure upto 20000 psi.
- In House Float Valve Spring Testing for float equipment.
- All kind of non destructive test (NDT) could be performed in house for ultra sonic, magnetic particles etc.
- Complete testing cell for testing of bottom cementing plugs and top cementing plug.
- Complete testing of rubber cementing plugs and other rubber items such temperature test, friction test, tensile rubber testing , Rheometer for chemical test, friction testing, specific gravity, melting point measurement.
- SledgeHammer own software for bow spring and rigid centralizer. Also we work on centralizer placement software.
- SPECTRO Analysis testing machine
Solidworks
- Using for 3D Visualization & 2D Drafting
- Reduces Time & Cost
- Failure Reduction
- Improved Accuracy
- Using Ansys for Product Analysis
- Reduces Destructive Testing Requirement
- Reduces Time & Cost
- Failure Reduction
- Improved Accuracy
Vision, Mission and Values
We strive for perfection and aim to provide exhaustive qualitative product line expert support to our clientele. Our pragmatic and proactive approach has helped us to establish benchmarks of quality and reliability for ourselves and for the competition. Innovation and excellence is our goal with no compromises to our standards of quality is our aspiration. The equipments manufactured and supplied by us stands successfully apart for its ease of usage and cost effective operations and maintenance.
Our business and management principles are influenced chiefly by the most adaptive and updated concepts that guide us in our endeavor and encourages us to foster and sustain expertise by offering challenging standards of perfection and achievements. We are rated as one of the favorite employers. We aspire to take our perfection to new heights by presenting suitable challenges and resources for the trained and qualified specialists of the industry.
These aspects have earned us repute among the clientele and helped us to consolidate our position on the global map of the specialized cementing equipment and accessories manufacturers.
In our thrust for perfection and growth we never dislodge ourselves from the social commitments and take due care of community and environment. We follow and adhere strictly to the work place safety and environmental norms so as to create synchronization between our growth and our duties towards the community and environment.
Achievements
Like success knows no bounds and successful people do not celebrate victories and buckle up for next challenge. Our success has inspired us to walk a step ahead and set our eyes on the next landmark. Our leadership in the cementing apparatus has instigated us to foray the following into an in house working
- Robotics welding plant.
- Robotics powder coating plant.
- Digitally control Heat Treatment Furnace.
- Back Pressure testing cell up to 20,000 psi.
- Float valve with Back pressure rating of 12,500 psi.
- Special High Temperature Rubber of 300 ° Celsius.
- Producing 40,000 Centralizers and 1,000 Float Equipments per month.
- Complete testing facility for Rubber parts.
- API RP 10 F Flow Loop Test Cell.
- Testing Cell as per API 10D & API TR5.
- Manufacturing unit in 26000 sq meters.
- In House Coupling Feed Stock manufacturing plant.
Advantages
With a wide and expansive exposure of addressing requirements of diverse clientele in various offshore and onshore drilling locations. We have been able to fine tune our manufacturing process to address the needs of diverse sizes and dimensions of the various customers. We are an one stop shop for all your casing and cementing apparatus requirements.
Manufacturing of state of the art equipment has been the hallmark of SledgeHammer and to ensure sustenance of the quality as per the global standards and norms the best manufacturing processes are employed. The products that we manufacture go through the extensive tests and analysis (as per prescribed global conventions for testing) of the products to get the best output. The possession of capabilities like flow Loop, restoring force, friction test, collapse & burst testing, robotics welding and robotics paint makes us unique.
With a commitment to derive customer satisfaction SledgeHammer guarantees timely delivery of cost effective equipment.
Quality Control, Assurance & Certifications
At SledgeHammer we consistently bank on policy of “What starts perfect ends perfect” and this has been deeply embedded in our working procedures and processes. The establishing of manufacturing and management practices in adherence to the global macro trends and norms on Quality assurance /Quality Control has been a great achievement for us.
The process of assuring and controlling quality starts at the initial stage of raw material selection and procurement which is both objective and selective and is in synchronization with our business policy. Testing and analyzing various aspects of the material being used in the manufacturing is deemed critical to ensure production of right quality and we make it sure that each process is carried out as per the requirements of quality control norms.
Pre and post production simulation and random testing has been the hallmark and tradition at SledgeHammer .It has helped us to churn out qualitative merchandise and sustained our QA capabilities. The simulation and testing is carried out at various levels i.e. initial stages of manufacture designing with the help of up-to-date ‘Centralizer Placement Software’ ,‘Stand-off Calculation Software’ which is complimented with performance testing as per API RP 10 F recommended testing chapter. Our QC laboratories are fully equipped with the most modern and updated load test equipments (mechanical, pneumatic and hydraulic) to critically analyze each aspect of apparatus.
Integrating globally acceptable QC norms into assembly lines is part of larger quality control management and SledgeHammer is cautious in its approach.
Ventures
The ongoing quest for carving out a niche in the contemporary and futuristic global markets SledgeHammer has spread its wings across the political boundaries and has made its presence felt in several countries and markets across the planet. Our struggle for perfection and leadership in cementing and casing equipment has earned accolades from a wide array of globally acclaimed giants who don our elite clientele and having long term supply contract with all Big Players of the Oil world.
We are into productive and profitable joint ventures i.e.
- SledgeHammer Oil Tools International (Manufacturing Unit in Kingdom of Saudi Arabia)