Vega Solar Energy (P) Ltd.
Vega Solar Energy Pvt Ltd., Hyderabad -The Manufacturers of Crystalline PV Modules (Panels), is established by a group of experienced visionaries of the industry and a mix of young entrepreneurs. It is this mix of experience and passion that shall help grow this company exponentially and promulgate the ideas of the team. Being established in 2010, Vega Solar Energy Pvt Ltd. improvises on the existing technology to manufacture modules with one of the highest energy densities. We believe that quality is just one of the most prominent characteristic of our solar modules. The others being the architecture, design and the manufacturing process.
Company details
Find locations served, office locations
- Business Type:
- Manufacturer
- Industry Type:
- Solar Energy
- Market Focus:
- Nationally (across the country)
About us
To be the company that best transforms the customer’s intention into reality; delivering value at the best prices achieved through innovative operational excellence and judicious capital management.
Infrastructure
At Vega Solar Energy Pvt Ltd,state-of-the-art manufacturing facilities with cutting-edge technology and imported equipment facilitate anin-house reliability testing capability for solar modules to ensure high quality standards.
Vega Solar Energy Pvt Ltd manufacturing plant operates under proper implementation of procedure-documented production process and work instructions as per ISO 9001: 2008 by TUV NORD.
We ensured our process surpassed the world class manufacturing facilities by implementing the pre-requisites like:
- Propervisibility through suitable lighting arrangements for key production process.
- Easy access of manufacturing product’s specifications to all employees.
- Availability of process flow charts and work instructions for manufacturing process.
- The pre-designed string drawings and moulds for general production and customised designs as per requirements.
- In-process job record tracking of each and every module in the process of manufacturing.
- Implementation of pre and post delivery activities includes quantity and packing inspection, test report and warranty verification.
- Good track recordand documentation of service activities of customer complaints.
- Scheduled training programmes for employees for Machine operations and maintenance.
- Suitable testing and manufacturing equipments with their basic user instruction displayed.
- Ready availability of few spares for servicing the manufacturing machineries to make uninterrupted manufacting process in case of machine failures.
- Display of easy-to-understand instructioncharts,process flow charts, work instructions, testing and packing process at every stage.
A Solar Module undergoes several manufacturing process quality tests. Some of the module assembly steps are:
- Cell Testing and Sorting: The preliminary step in module manufacturing is testing the individual photovoltaic cells for their electrical parameters of Current and Voltage.
- Cell Cutting: Controlled laser cutting equipment will serve the purpose of cell cutting for a designed size to achieve desired wattage range of modules.
- Front Soldering: Connecting the interconnecting copper leads to the cut cells.
- Stringing: Process of interconnection between thetabbed cell’s leads of solar photovoltaic cells in series by bus ribbon in a pre-designed die.
- Back Sheet and EVA Cutting:Process of cutting the back sheet and EVA as per the module design.
- Lay-Up: The laminating materials are laid up in a particular sequence and certain characteristics are measured with electronic equipment.
- Lamination: The interconnected solar PV cells are laminated with glass along with EVA and back sheet.
- Curing: Is the process where themodules undergo a curing process.
- Trimming: Trimming is the process where the excess polymer sheets are trimmed off from the edge with the help of a knife.
- Framing: The laminates are enclosed in an aluminium frame of desired size with a glass in front by using RTV or foam tape as a sealant/sealing agent. This process is done manually or by an automated machine.
- JB Fixing:Fixing a junction box and connection cables to rear side of each polycrystalline solar module comes next. This enables easy electrical integration among modules at the installation site.
- Cleaning: The modules are cleaned using a mild chemical solution.
- Electrical Testing: It is the process with which all the electrical parameters of the modules are tested in Sun Simulator.
Packing or Palletising: The module undergoes packing or palletision and is ready for dispatch.
Quality Policy
We, the employees of Vega Solar Energy, are committed to delivering high quality products, on time and at the right cost to our customers.
We ensure consistent process improvement by implementing innovative engineering methods to drive down costs while striving to become a world-class organization.
We achieve this by
- Understanding our customer’s needs through open communication.
- Strictly adhering to very low threshold levels for scope of error.
- Minimizing redundancy and maximizing efficiency by customizing our engineering processes.
- Establishing a robust supply chain.
- Respecting our customer and his goals.
- Respecting our job and our peers.