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Ash Management Applications

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    Laboratory Weighing - Differential Weighing

    Perfecting a classical method. Determining the difference between the initial and residual weights of samples in percent and grams is one of the most frequent routine applications in a laboratory. METTLER TOLEDO offers a complete solution in this area. It consists of a balance, a printer, and application software for the specific balance being used. There is a choice between an integrated balance application, or an optional software cassette which simply plugs into the balance.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Recycling sorting solutions for the ash recycling

    Incinerated municipal solids and other waste streams results in a significant amount of ash residue, which often contains valuable metals. The amount of this remnant being created globally is rapidly increasing due to legislation which prohibits landfilling and creates new incentives for incineration. TOMRA Sorting sensor-based systems allow waste management businesses to capitalize on today’s challenges whilst simultaneously enabling them to look to the future with confidence.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Waste recovery for energy & utilities

    In order to stay competitive and to be seen as being environmentally responsible, energy and utility companies are always looking for alternative routes to generate power. One method of doing this is by leveraging waste to energy incineration plants linked to the processing municipal solid waste. During this incineration process, APC residues, which are a mixture of fly ash, organic pollutants (including dioxins and furans), are generated and are classified as hazardous waste and have a detrimental environmental impact. This fly ash is subject to Air Pollution Control as it is contaminated with extremely high concentrations of heavy metals and toxic compounds like dioxins, linked to cancer and other health problems. Tetronics offers valuable waste recovery plants that can eliminate the hazardous element within the fly ash while generating an inert building aggregate with the remaining material.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Fly Ash - Industrial Vacuum

    Fly Ash can cause many problems. The Vac-Con & Vector Pneumatic Vacuum systems can assist and solve many of these problems. Our high-performance vacuum systems are manufactured in three basic configurations: Truck mounted, Trailer mounted, and Fixed/static installed. Any of these systems can be integrated into the existing power plant design. All of our vacuum systems can be utilized to solve your plant’s fly ash removal/clean-up needs and can assist in many other maintenance projects. All can be tailored to fit into your power plant’s specific needs. Vac-Con Truck mounted Industrial vacuum systems are equipped with large storage debris tanks with self-cleaning intake filter systems. The Industrial Trucks vacuum the waste products through existing manifold piping or with hoses attached directly to the debris tank. When fully loaded, the truck can then drive directly to the disposal site and discharge the waste products. The Industrial Truck offers a great amount of flexibility of operation and can be utilized anywhere in your facility for many different types of normal and emergency maintenance operations. The Vac-Con Industrial Vacuum Truck can be utilized on both wet and dry materials. The same Vac-Con truck can be used for removing Fly Ash from your plant, coal from broken intake belt conveyors, or used to suck wet muddy material from storage lagoons. The Vector Trailer mounted Vacuum Systems are designed to be used in several locations around power plants. The Trailer mounted Vacuum Systems connect to Manifold piping located in key areas within your power plant. The Vacuum systems move the waste products from the plant and deposit these products into moveable storage containers. The loaded storage containers when full can then be moved to the disposal sites for discharge. Vector Static Mounted Vacuum systems are designed to vacuum and remove Fly Ash and other bulk waste products through manifold piping from operational areas of the plant and deposit these waste products into collection storage silos for later transport to disposal sites. The fixed vacuum systems are electric motor driven and are normally installed as a permanent addition to in-plant existing conveying systems. Please contact us with any requirements you may have. We will evaluate your request and respond with solutions specific to solve your problems and fit your needs.

    By Vac-Con, Inc. based in Green Cove Springs, FLORIDA (USA).

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    Waste recovery for construction industry

    Construction waste consists of unwanted material produced directly or incidentally by the construction industry. This includes materials that may contain lead, asbestos or other hazardous materials. There is increasing pressure on the construction industry to dispose of this hazardous material in an environmentally responsible manner. Tetronics can help alleviate this pressure by providing waste recovery plants to deal with all types of hazardous wastes generated from a construction projects lifespan: from land remediation through to the treatment of APCs from incineration as well as the treatment of asbestos.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Hose pumps for building industry

    Fibrous mortar: spraying machine manufacturer (shotcrete machine) (tunnelling) (Europe)

    By Albin Pump SAS based in Montelimar, FRANCE.

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    Ice blasting technology for petro chemical

    Applications of Coulson Ice Blast in the Petro Chemical sector:

    Ice
    • Cleans hydrocarbons deposits
    • Cleans convection section from combustion ashes
    • Cleans Convection Section from Combustion Ashes
    • Removes asphalt from steel panels
    • Removes bitumen
    • OCTG de-greasing
    • Cleans polymer Tanks
    • Cleans hose connectors and manifolds
    • Cleans insulation jacketing
    • Cleans post spill antioxidants
    • Cleans turbine wheels and rotating parts
    • Cleans stationary & mobile equipment
    • Asbestos removal

    By Coulson Ice Blast based in Port Alberni, BRITISH COLUMBIA (CANADA).

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    Shredding of lump crusher and crushing ashes

    In the field of foodstuffs and in the chemical and pharmaceutical industry, crushing lumps and agglomerates is needed in order to avoid malfunctions and to increase the production quality. Mercodor crushers reliably break up medium-hard, lumpy, caked solids, and here the scope of our lump crushers is almost inexhaustible. MERCODOR shredder systems are based on many years of experience in a wide range of applications and the robust, space-saving design ensures easy, virtually maintenance-free operation, high throughput and high efficiency combined with low energy consumption.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Application package FLUXANA Ash

    This application package is a 'ready to go' calibration kit for xrf instruments. Fusion technology is ideal for analysing oxidic materials like ashes. It performs with the highest precision possible in xrf sample preparation. Primarily power stations and their control laboratories have to check the ash from the burning process of black and brown coal. Two standard DIN and ASTM methods describe the testing in detail. FLUXANA is able to deliver both methods ready from the bench. It can for example contain all parts to perform a complete ash analysis: - Calibration set ash prepared from CRM and primary oxides as glass beads - Calibration work performed by FLUXANA expert 3 days on site - 3x drift monitors for xrf instrument - 7x control samples for validation - Flux FLUXANA application packages include always the sample preparation method. If you combine our application packages with our sample preparation machines we guarantee the analytical performance of the package like a contract.

    By Fluxana GmbH Co. KG based in Bedburg-Hau, GERMANY.

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    Precision moisture analysis instruments for measuring moisture and ash in biomass

    If you produce or consume biomass fuels, you know that quality is critical to your success, and you know that moisture and ash content control are critical to biomass fuel quality. Too much moisture and you get poor efficience and high emissions. Too much ash and you get fouling and slagging. And if either of those is uncontrolled, purchase contracts can fall through. Computrac can help.

    By Arizona Instrument LLC based in Chandler, ARIZONA (USA).

  • Coal pulverizing for the coal industry

    Columbia Steel has established itself as a manufacturer of quality replacement parts for coal pulverizers and ash crushers used in power plants.

    By Columbia Steel Casting Co., Inc. based in Portland, OREGON (USA).

  • Wastewater treatment solution for the mining & power generation industries

    From the remote Canadian wilderness to the mountainous regions of South America, Schwing Bioset piston pumps are called upon for reliable service in some of the harshest environments on the planet to pump tailings to surface and sub-surface disposal. Schwing Bioset Fluidized Bed dryers and conditioners are trusted when reliability and performance are a must to process coal at your power generation facilities. Schwing Bioset piston pumps can be used to pump wood waste, coal slurries and fly ash at ethanol and power stations to simplify material handling requirements.

    By Schwing Bioset, Inc. based in Somerset, WISCONSIN (USA).

  • Fly Ash Disposal Cover

    LSC has two distinct products that address the unique challenges common to fly ash monofills. For sites interested in long-term solutions for dust, leaching, and erosion, Posi-Shell Environmental Coatings deliver a nearly impenetrable cover that lasts for years. For sites only interested in dust control, our all-natural and biodegradable product, Posi-Clear, reduces fugitive dust by bonding surface fines into a long lasting cohesive layer. Posi-Clear is not a chloride or a P.A.M. which makes it environmentally friendly.

    By LSC Environmental Products, LLC based in Apalachin, NEW YORK (USA).

  • Coal Combustion Residuals Disposal for Power Plants

    Coal combustion residuals (CCR) are generated during the power generation process and can include fly ash, bottom ash, boilerslag, and flue gas desulfurization (FGD) residuals. CCRs contain trace concentrations of heavy metals and therefore cannot be dumped or stored where rainwater can leach the metals. Liner systems can be used to contain the coal combustion by-products and protect them from leaching into the environment.

    By CETCO based in Hoffman Estates, ILLINOIS (USA).

  • Fly Ash Drying

    In tune with industry trends, public scrutiny, government regulation, water constraints, etc., coal power plants here and abroad are striving to eliminate their ash ponds and replace them with dry solutions. If you are considering a transition from wet to dry ash handling, Vulcan® Systems can help. Vulcan® Fly Ash Drying Systems are custom-designed and manufactured to suit the customer's individual project needs.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

  • Mixers, dryers, innovative solutions for power plant technology

    Conditioning of Ash and Dust

    No matter where ash and dust accumulate, AVA continuous or batch mixers can condition them to a transportable final product for disposal or recycling. The applications range from power plant ash derived from lignite, hard coal, biomass, or waste incineration power plants to filter dusts from steelworks and coking plants through to special applications such as hot or reactive ashes from various processes, such as shale oil production.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • Mixers, dryers, innovative solutions for building materials industry

    Depending on requirements, AVA continuous or batch mixers are used for a variety of products in the construction industry. Whether for mixing of cement with fly ash, the production of dry mortar, fine plaster, pigmented plaster, or cement mixes – with AVA mixers you are always on the safe side. Reliability and quality coupled with high performance.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • Mercury Removal from Ash

    A by-product from burning pulverized coal in electric power generating plants, fly ash can contain substantial levels of mercury which can negatively impact human health and the environment. Responding to the threat of mercury exposure, the EPA has established tough standards for the power industry to meet. Vulcan® Systems Thermal Desorption Units remove mercury from fly ash, making the end product reusable for concrete production. Through this process, power plants are able to create a new revenue stream through the sale of clean fly ash, eliminate expensive disposal costs, and protect the environment. Besides solving the disposal problem, adding fly ash to concrete improves the quality of the concrete. As a replacement for Portand Cement, the use of fly ash saves on material expenses, decreases permeability, and prevents expansion, thermal cracking, and efflorescence. It also increases working time, and makes pumping and finishing much easier.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

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