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Ash Management Applications

  • Coal pulverizing for the coal industry

    Columbia Steel has established itself as a manufacturer of quality replacement parts for coal pulverizers and ash crushers used in power plants.

    By Columbia Steel Casting Co., Inc. based in Portland, OREGON (USA).

  • Wastewater treatment solution for the mining & power generation industries

    From the remote Canadian wilderness to the mountainous regions of South America, Schwing Bioset piston pumps are called upon for reliable service in some of the harshest environments on the planet to pump tailings to surface and sub-surface disposal. Schwing Bioset Fluidized Bed dryers and conditioners are trusted when reliability and performance are a must to process coal at your power generation facilities. Schwing Bioset piston pumps can be used to pump wood waste, coal slurries and fly ash at ethanol and power stations to simplify material handling requirements.

    By Schwing Bioset, Inc. based in Somerset, WISCONSIN (USA).

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    Shredding of lump crusher and crushing ashes

    In the field of foodstuffs and in the chemical and pharmaceutical industry, crushing lumps and agglomerates is needed in order to avoid malfunctions and to increase the production quality. Mercodor crushers reliably break up medium-hard, lumpy, caked solids, and here the scope of our lump crushers is almost inexhaustible. MERCODOR shredder systems are based on many years of experience in a wide range of applications and the robust, space-saving design ensures easy, virtually maintenance-free operation, high throughput and high efficiency combined with low energy consumption.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Waste recovery for energy & utilities

    In order to stay competitive and to be seen as being environmentally responsible, energy and utility companies are always looking for alternative routes to generate power. One method of doing this is by leveraging waste to energy incineration plants linked to the processing municipal solid waste. During this incineration process, APC residues, which are a mixture of fly ash, organic pollutants (including dioxins and furans), are generated and are classified as hazardous waste and have a detrimental environmental impact. This fly ash is subject to Air Pollution Control as it is contaminated with extremely high concentrations of heavy metals and toxic compounds like dioxins, linked to cancer and other health problems. Tetronics offers valuable waste recovery plants that can eliminate the hazardous element within the fly ash while generating an inert building aggregate with the remaining material.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Hose pumps for building industry

    Fibrous mortar: spraying machine manufacturer (shotcrete machine) (tunnelling) (Europe)

    By Albin Pump SAS based in Goteborg, SWEDEN.

  • Coal Combustion Residuals Disposal for Power Plants

    Coal combustion residuals (CCR) are generated during the power generation process and can include fly ash, bottom ash, boilerslag, and flue gas desulfurization (FGD) residuals. CCRs contain trace concentrations of heavy metals and therefore cannot be dumped or stored where rainwater can leach the metals. Liner systems can be used to contain the coal combustion by-products and protect them from leaching into the environment.

    By CETCO based in Hoffman Estates, ILLINOIS (USA).

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    Waste recovery for construction industry

    Construction waste consists of unwanted material produced directly or incidentally by the construction industry. This includes materials that may contain lead, asbestos or other hazardous materials. There is increasing pressure on the construction industry to dispose of this hazardous material in an environmentally responsible manner. Tetronics can help alleviate this pressure by providing waste recovery plants to deal with all types of hazardous wastes generated from a construction projects lifespan: from land remediation through to the treatment of APCs from incineration as well as the treatment of asbestos.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Fly Ash - Industrial Vacuum

    Fly Ash can cause many problems. The Vac-Con & Vector Pneumatic Vacuum systems can assist and solve many of these problems. Our high-performance vacuum systems are manufactured in three basic configurations: Truck mounted, Trailer mounted, and Fixed/static installed. Any of these systems can be integrated into the existing power plant design. All of our vacuum systems can be utilized to solve your plant’s fly ash removal/clean-up needs and can assist in many other maintenance projects. All can be tailored to fit into your power plant’s specific needs. Vac-Con Truck mounted Industrial vacuum systems are equipped with large storage debris tanks with self-cleaning intake filter systems. The Industrial Trucks vacuum the waste products through existing manifold piping or with hoses attached directly to the debris tank. When fully loaded, the truck can then drive directly to the disposal site and discharge the waste products. The Industrial Truck offers a great amount of flexibility of operation and can be utilized anywhere in your facility for many different types of normal and emergency maintenance operations. The Vac-Con Industrial Vacuum Truck can be utilized on both wet and dry materials. The same Vac-Con truck can be used for removing Fly Ash from your plant, coal from broken intake belt conveyors, or used to suck wet muddy material from storage lagoons. The Vector Trailer mounted Vacuum Systems are designed to be used in several locations around power plants. The Trailer mounted Vacuum Systems connect to Manifold piping located in key areas within your power plant. The Vacuum systems move the waste products from the plant and deposit these products into moveable storage containers. The loaded storage containers when full can then be moved to the disposal sites for discharge. Vector Static Mounted Vacuum systems are designed to vacuum and remove Fly Ash and other bulk waste products through manifold piping from operational areas of the plant and deposit these waste products into collection storage silos for later transport to disposal sites. The fixed vacuum systems are electric motor driven and are normally installed as a permanent addition to in-plant existing conveying systems. Please contact us with any requirements you may have. We will evaluate your request and respond with solutions specific to solve your problems and fit your needs.

    By Vac-Con, Inc. based in Green Cove Springs, FLORIDA (USA).

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    Mixers, dryers, innovative solutions for power plant technology

    Conditioning of Ash and Dust

    No matter where ash and dust accumulate, AVA continuous or batch mixers can condition them to a transportable final product for disposal or recycling. The applications range from power plant ash derived from lignite, hard coal, biomass, or waste incineration power plants to filter dusts from steelworks and coking plants through to special applications such as hot or reactive ashes from various processes, such as shale oil production.

    By AVA - Huep GmbH u. Co. KG based in Herrsching, GERMANY.

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    Laboratory Weighing - Differential Weighing

    Perfecting a classical method. Determining the difference between the initial and residual weights of samples in percent and grams is one of the most frequent routine applications in a laboratory. METTLER TOLEDO offers a complete solution in this area. It consists of a balance, a printer, and application software for the specific balance being used. There is a choice between an integrated balance application, or an optional software cassette which simply plugs into the balance.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Applications Testing PAHs in Soil

    Sitelab's UVF-3100D analyzer is used to test soils for polycyclic aromatic hydrocarbons. PAHs are abundant in coal tars, coal ash, creosote and fuel oils.

    By Sitelab Corporation based in West Newbury, MASSACHUSETTS (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Odor control for the pet food production industry

    Your problem

    The pet food industry produces dry food for dogs and cats. In addition, there is the so-called `wet pet food`, producing canned dog and cat food, with amongst others cooking processes.

    By Aerox B.V. based in Vleuten, NETHERLANDS.

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    Mixers, dryers, innovative solutions for building materials industry

    Depending on requirements, AVA continuous or batch mixers are used for a variety of products in the construction industry. Whether for mixing of cement with fly ash, the production of dry mortar, fine plaster, pigmented plaster, or cement mixes – with AVA mixers you are always on the safe side. Reliability and quality coupled with high performance.

    By AVA - Huep GmbH u. Co. KG based in Herrsching, GERMANY.

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