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Biogas Plants Applications

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    Reliable Shredding Technology for Organic Waste

    Our shredders process biological and biogenic waste to generate an optimal substrate for further utilisation in your biogas plant or in your disposal business. The application area ranges from green or garden waste to food waste and expired goods including packaging to slaughterhouse waste. Non-homogeneous or organic waste in pieces including packaging must be shredded to prepare it optimally for fermentation. Our low-speed S-series shredders are ideally suited for this application. These two-shaft shredders ensure reliable processing and guarantee a pumpable fermentation substrate. Thanks to the special equipment, efficient cutting unit and sturdy machine construction, these shredders are very reliable and have a long service life!

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Portable and fixed gas analysers for agricultural waste AD (large scale)

    Large agricultural processors install AD plant to generate revenue and dispose of biodegradable waste, which is usually a single type.

    By Geotech based in Leamington Spa, UNITED KINGDOM.

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    Products and Plant Solutions for Industrial Wastewater Treatment

    Wastewater from industrial production is contaminated with various substances and as a result, effective wastewater treatment to the required limit values requires specialist knowledge. At the same time, wastewater treatment plants should be energy-efficient and conserve resources.

    By EnviroChemie GmbH based in Rossdorf bei Darmstadt, GERMANY.

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    Sensor for Biogas

    Anaerobic Digestion plants produce various gas components from a source material (or feedstock) that can be composed either solely or as a mixture of slurries, purpose-grown crops, food and organic waste material. The composition of the gas produced varies depending upon the feedstock and the Anaerobic digestion process itself. As a consequence, it is normal to measure various components of the resultant gas produced to evaluate the efficiency of the Anaerobic Digestion process. Furthermore, due to the flammable nature of Methane (CH4), and the risk of asphyxiation, most plants feature ambient air monitoring to protect personnel from any unplanned accumulation of leaked gas. CH4 is the gas component fuel, which is the intended end product of the anaerobic digestion process. In biogas plants, the concentration of CH4 in a working plant varies between 50%-75%, which is well above the Upper Explosive Limit (UEL).

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Organic waste shredding with Mercodor shredding systems

    The organic waste shredding of food waste and other organic wastes are used to prepare an environmentally friendly energy, for example in biogas plants. In addition to the production of electricity or heat through biowaste serve shredded organic waste / food and the production of biodiesel. The organic waste shredding is used wherever a longer storage of bio-waste is really necessary, such as on cruise ships.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Shredding and crushing systems for Food waste and handling of garbage and food waste

    Organic waste can become a problem anywhere where the disposal of waste occurs over a longer period. This challenge arises for example in the shipping industry. With Mercodor waste food shredders valuable space is saved and food protected from contamination. The processed food leftovers serve as the raw material for biodiesel production or are used for the production of green energy in the form of electricity and heat from biogas plants.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Gas analysis & monitoring system for biogas analysis

    “Biogas” means a mixture of various types of gas (mostly methane) produced by bacterial fermentation in anaerobic conditions(absence of oxygen) of organic residues from waste, decaying plant, carcasses in putrescence. The analyzers of biogas by Infrared cells carry out the continuous analysis of CH4, O2, CO2, H2S and NH3. The whole process sees the decomposition of organic material by some types of bacteria, producing carbon dioxide, molecular hydrogen and methane(methane conversion of organic compounds).

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

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    Evaporation technology for waste industry

    The leachate produced by the waste in the landfill is an extremely pollutant effluent that requires high effective treatment processes to comply with the very strict limits for discharging operations. EVALED evaporators are a technological solution which allow to exploit the biogas cogeneration for the full or partial power supply of the plant within the limits of the environmental regulations and to reduce the relevant costs for thermal energy and leachate disposal.

    By EVALED-Evaporator based in Zoppola (PN), ITALY.

  • Biogas Production Optimization

    By Dewaco Ltd based in LAITILA, FINLAND.

  • Biogas to Compressed Bio-methane

    For the sake of demonstration of the concept, a compressed Bio-methane solution can be supplied for as low as 5 m3 methane per hour. However, considering the cost of the plant, it becomes economically viable only above 6,000 m3 biogas per day capacity, which translates to approximately 2,400 kg bio-methane per day.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

  • Biogas boosting in biogas plant

    Biogas blower used to boost the biogas from the reactors to a pressures suitable for feeding to biogas burner or biogas engines.

    By Environmech Sdn Bhd based in Balakong, MALAYSIA.

  • Biogas monitoring

    meet governmental regulations, it is important to accurately monitor methane gas production, removal, venting, and burning. Knowledge of both methane flow and temperature at the flare stack can define when CH4 is being emitted to the atmosphere. The DX99 FlexPower™ Nodes can be installed in EX area with a Zone 0 ATEX certification. Use the analogue input to determine methane production levels and flow and use the thermocouple model to measure the temperature of a vent to verify the continuous combustion of methane.

    By Banner Engineering Corp. based in Minneapolis, MINNESOTA (USA).

  • Anaerobic Digester for Biogas Plant

    Glass fused to steel tank is made by a special process, called vitreous enamel coating ,which is an advanced technology for anti-corrosion purpose of steel plate. Tanks are coated both inside and outside with enamel .Today, glass fused to steel tank is widely used in wastewater treatment projects as aerobic and anaerobic reactors of UASB,EGSB,SBR,BAF,USR,CSTR, and equalization tank, clarifier, and sludge holding tank. It has proven its superior resistance to thermal and chemical when facing water with extremes in pH and temperature.

    By Center Enamel Co,.Ltd based in Guangzhou, CHINA.

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