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Energy from Fossil Fuels Applications

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    Reliable Shredding Technology for Refuse Derived Fuels (RDF)

    Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable energy contained in the waste and to substitute the use of fossil fuels. During the recycling process the portions with a high calorific value are separated from the commercial and industrial waste and turned into a marketable product. Depending on the calorific value and the granular size, these fuels are used in fluidised bed combustion, cement plants and substitute fuel power plants.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Mining & minerals solutions for oil sands industry

    Oil and tar sands represent a vast wealth of energy reserves for the world rivaling traditional sources in quality, availability and the ability to meet the world`s needs for many years into the future. The technologies for extraction of this resource are increasingly efficient, and WesTech has worked with several companies on the leading edge of these efforts and is a ready partner for new projects and plant upgrades.

    By WesTech Engineering, Inc. based in Salt Lake City, UTAH (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

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    CO gas monitoring for coal pulverising mills

    Our range of safety analysers can offer early detection of fire / explosive conditions. From CO monitors for pulverising coal mills through to UV flame and smoke detectors installed on oil rigs and the cross-channel passenger shuttles, operated by Eurotunnel.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Compressed air, gas and vacuum solutions for pneumatic transport for bulk material handling

    Pneumatic transport of bulk materials, quickly, gently, and with minimal energy expenditure – a job for real specialists. Oil-free rotary lobe hybrid blowers, rotary lobe compressors and screw compressors from AERZEN can handle any kind of transport need. With unparalleled efficiency and reliability.

    By Aerzener Maschinenfabrik GmbH based in Aerzen, GERMANY.

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    Methane Sensing for Coal Mining

    Application: The majority (around 60%) of the coal seams currently being extracted worldwide are so far underground that open cast mining cannot take place and, therefore, underground mining techniques need to be used. Consequently, workers have to enter and work in confined spaces. One of the major problems that this creates is the dangers from Methane (CH4) gas which occurs in Mine gas.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Oil Mist Separators for Shipbuilding

    A  Contec oil mist separator (COMS), type 9.200/762, with special frame construction for the lubrication system of the energy supply is being used on the latest cruise ship of the Celebrity Cruises shipping line. The energy requirements of the cruise ship - built by Meyer Werft Papenburg - is covered by four MAN Diesel & Turbo SE, type 14V48/60CR, diesel engines. The Contec oil mist separator, type 9.200/762, with upstream demister and M6 filter cartridge ensures the reduction of particle contamination. Throughput: 1,200 Nm³/h @ 50 Hz.

    By contec GmbH Industrieausrüstungen based in Bad Honnef, GERMANY.

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    Recycling waste oil into a resuable fuel for waste & recycling industry

    With the increasing requirement to reduce or recycle products, used lubricating oils obtained from automobiles, large plant equipment, generators etc. are collected and sent to a facility to recycle the waste oil product into a reusable fuel. This fuel can be used by power stations and other facilities to reduce their usage of original and more expensive fossil fuel.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

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    Gas Sensing for Gasification

    Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification. Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high temperature without combustion with controlled amounts of oxygen (O) or steam. The composition of the base material combined with the amount of oxygen and heat used in the process affects the composition of the resultant SynGas, in which the CO can vary between around 20 and 60%. In addition, large amounts of H and CO are also formed. The measurement of CO is therefore an important feature in the production of SynGas.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Air pollution control for the coal-bed methane abatement industry

    Coal-bed Methane Abatement – Coal mine ventilation of methane.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

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    Industrial briquette presses for Metal briquetting

    Volume reduction and easy processing of metal briquettes is plain to see – they are easier to store, transport and a more convenient format for resale. But, the briquetting process also offers the opportunity to reclaim expensive coolant, residual oils and emulsions allowing reintroduction into the production cooling and lubrication circuit. During the reprocessing function the weight of the briquette allows it to sink thereby producing less slag and burn-off.

    By WEIMA based in Ilsfeld, GERMANY.

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    Piping & ducting solutions for the oil & gas industry

    Oil and gas industries are broad in nature, ranging from the exploration and extraction of petroleum, to the refining and transportation of petroleum products. These types of businesses are crucial to the well-being of most large economies, so making sure that the best quality parts are being used is of the utmost importance. PROCO Products supplies nothing but the best, high-quality, durable check valves and expansion joints for use in the oil and gas industries. PROCO operates worldwide, and maintains one of the largest product inventories in North America.

    By Proco Products, Inc. based in Stockton, CALIFORNIA (USA).

  • Power Piping Solutions

    ISCO Industries offers solutions for various power piping applications in nuclear, fossil and renewable generation facilities. Whatever your power needs, ISCO Industries supplies pipe, fittings, fabricated fittings, related piping products and more.

    By ISCO Industries, LLC based in Louisville, KENTUCKY (USA).

  • Water and wastewater valve solutions for oil and gas industry

    Oil and Gas industry includes exploration, extraction, refining, transporting, and marketing petroleum products. The largest volume products of the oil and gas industry are fuel oil and gasoline. The industry is usually divided into three major components: upstream, midstream and downstream. Xinhai valves meet oil & gas industry upstream, midstream, downstream demands of reliability, corrosion resistance, temperature, pressure, vibration, etc.

    By China Xinhai Valve Manufacturer Company based in Wenzhou, CHINA.

  • Combustion measurement for engines

    Combustion processes occur in many modern technologies such as power production, heating, automotive and aircraft engines and even explosion research.

    The application areas range from fuel injection and mixing and flow velocity information to measurements of combustion species and soot concentration.

    Because of the impact on the global climate and the limited resources of fossil fuels, the importance of these applications is increasing, especially with respect to performance, fuel economy and CO2 emissions.

    By Dantec Dynamics based in Skovlunde, DENMARK.

  • Pi² Technologies for Petrochemical

    Petrochemical plants, and especially their process water recovery plants, are a major source of air pollution. If odours are a recurring problem, the emission of greenhouse gases may also be particularly important.

    By Pi² Technologies Inc based in Montreal, QUEBEC (CANADA).

  • Pumping solutions for fuel (waste)

    Fluids Handled - Petroleum Refining, Blending and Transporting.

    By Hydro Prokav Pumps (India) Pvt. Ltd. based in Sidco, INDIA.

  • Coal Fines Drying

    Created during the crushing and drying phases of coal mining, coal fines (particles smaller than 6mm) not only present disposal issues, they can pose a health hazard to personnel and a contamination risk to the site. However, if processed correctly, coal fines can be converted into a fuel source making them a valuable commodity. It is estimated that coal fines, once properly processed, could satisfy more than 5% of the U.S. yearly demand for coal. Control costs, raise profits, and protect the environment by consulting Vulcan® Systems about your coal fines project. Our experts are here to help you find the right drying system to meet your needs. We can recover close to 100% of the value of the coal with our Coal Fines Drying System. At Vulcan® Systems, we design, manufacture, and install each system to deliver the highest value and quality, and our service extends well beyond commissioning.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

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