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Incineration Applications

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    Reliable Shredding Technology for Refuse Derived Fuels (RDF)

    Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable energy contained in the waste and to substitute the use of fossil fuels. During the recycling process the portions with a high calorific value are separated from the commercial and industrial waste and turned into a marketable product. Depending on the calorific value and the granular size, these fuels are used in fluidised bed combustion, cement plants and substitute fuel power plants.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Waste recovery for energy & utilities

    In order to stay competitive and to be seen as being environmentally responsible, energy and utility companies are always looking for alternative routes to generate power. One method of doing this is by leveraging waste to energy incineration plants linked to the processing municipal solid waste. During this incineration process, APC residues, which are a mixture of fly ash, organic pollutants (including dioxins and furans), are generated and are classified as hazardous waste and have a detrimental environmental impact. This fly ash is subject to Air Pollution Control as it is contaminated with extremely high concentrations of heavy metals and toxic compounds like dioxins, linked to cancer and other health problems. Tetronics offers valuable waste recovery plants that can eliminate the hazardous element within the fly ash while generating an inert building aggregate with the remaining material.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Continuous emissions monitoring in waste incineration plants

    Waste-to-energy through incineration of waste is an effective way of producing electricity and heat, at the same time getting rid of the possibly hazardous or unrecyclable waste. The waste can be incinerated at specific WtE plants or at plants with permission for co-incineration of waste at biomass boilers or cement kilns. The waste incineration plants are, however, governed by strict emissions regulations.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Tire shredding

    SSI offers a  variety of shredding solutions to process tires for cars, trucks, aircraft and agricultural to off-the-road (OTR) and mining equipment. SSI has many years and a great deal of experience in the supply of tire recycling machinery. We offer a broad range of sizes of tire shredders and have a world-wide installation base. Whether you’re just starting a tire recycling business, or you need to shred millions of tires each year, we have a system to meet your goals. We specialize in the supply of primary and secondary tire recycling systems, with options that can process any tire size made today, that can reduce whole tires to any size ½” (12mm) or larger. We do not offer “crumb rubber” production systems.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Harden Shredding Technology for Pulper Ropes

    Harden Shredding Technology for Pulper RopesHarden Industries Ltd. designs and manufactures a variety of high-capacity shredding solutions specially suited for paper shredding and pulp mill materials processing. With Harden’s low-speed, high-torque technologies, pulp and paper mills are able to increase overall mill efficiency by reducing waste volume and lowering fuel, storage and transportation/disposal costs. Paper & Pulp Mill Materials Processed Rag rope Baled corrugated (old corrugated containers) or old newsprint. Pulper waste Paper rolls/fiber cores Wire Slabs Pallets Packaging materials (shrink wrap, banding, etc.) Scrap raw fibers and wood Typical Shredding Applications 1. Pre-Incineration Shredding Shredded paper is easier to handle and meter-feed into an incinerator and burns more thoroughly and rapidly. 2. Fuel Preparation Shred in-plant waste into cost-effective boiler fuel 3. Bale Breaking or Preprocessing Shredding bales prior to pulping delivers consistently sized

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Air pollution control for the petrochemical & gas production industry

    Companies working with chemical products derived from petroleum – commonly use incinerators for air pollution control needs.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

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    Recycling of Incinerator Slag

    Incinerator slag mainly consists of mineral components, metal scrap and other unburnt materials. With our separation systems we are able to treat both the untreated ash as well as the mixed and contaminated metal fraction. Out of both fraction we can recover a clean aluminum and a heavy metal fraction.

    By AD REM N.V. (Valtech Group) based in Menen, BELGIUM.

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    Filter presses for mining, metallurgical, chemical & pharmaceutical sector

    Mining sector is: beneficiation of metals (iron, nickel, copper, zinc), beneficiation of non-metals beneficiation of noble metals (gold, silver, platinum, palladium), coal processing, calcium carbonate and minerals in general (silicates, clays, kaolins, etc..)

    By Albin Pump SAS based in Goteborg, SWEDEN.

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    Hazardous and Medical Waste shredder

    HARDEN designs and manufactures shredders and size reduction systems for safe disposal of hazardous, medical and pharmaceutical waste. HARDEN has extensive experience in the supply of purpose engineered reduction, fuel blending and destruction systems for the hazardous and medical waste processing industries.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Medical Waste Processing

    Presently, Medical Waste Processing has different ways, such as sanitary landfill, incineration by pyralysis, autoclave sterilization, chemical disinfection, microwave sterilization, thermal decomposition, and plasma process, ect. Harden Machinery has lots of experience in medical waste processing, we offer kinds of professional shredders to handle the processing. The medical waste can be shredded into uniform in size, which is smaller than 50mm to improve the incineration efficiency. Harden’s Medical waste crusher has good sealing and corrosion resistance. Cutter blades made of German alloy material, ensure good resistance and high impact strength, It meets the high degree of mixing medical waste requirements to shred stainless steel equipment, prosthetics and other metal products. Medical waste processing system has a reasonable blades layout and high pass rate of the screen structure to ensure the crusher is not blocked.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    organic waste Applications

    Emissions of waste in life more and more, including waste, medical waste, industrial waste, eat hutch garbage, but the content is more of living garbage, about 60%. In order to achieve reduction, innocuity and recycling of living garbage disposal method is landfill, incineration, the early stage of the process chain is the breakage reduced size first, then on to the next step processing, this would require the use of garbage crusher is suitable for the living garbage.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Industrial wastewater solutions for contaminated landfill leachate

    Reliable treatment. Optimised for heavily contaminated landfill leachate. Whether it be household rubbish, construction rubble, contaminated soils, port sludge or waste incineration ash, final storage of these heavily contaminated materials poses a potential groundwater pollution risk from heavy metals, nitrogen bonds or organic substances. Landfill leachate resulting from precipitation on landfill sites.

    By H2O GmbH based in Steinen, GERMANY.

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    Emissions monitoring for waste incineration

    Process control and emission monitoring in a waste to energy plant is a challenge. A large number of gaseous components need to be measured with high accuracy. Almost 100% uptime is required and the monitoring system needs to be easy to maintain and fast to calibrate.

    By Opsis AB based in Furulund, SWEDEN.

  • Waste shredding for the waste-to-energy industry

    With worldwide focus on recovering the maximum waste-to-energy possible, waste processing is an important growth market for stationary shredder technology. Numerous technologies now exist to produce fuels and energy from waste. Incineration is the most common waste-to-energy conversion but to maintain a consistent flow, increase combustion efficiency and reduce costs, it is essential that the waste is pre-shredded.

    By Metso Recycling Equipment based in Duesseldorf, GERMANY.

  • Correctional facilities - PRISON Waste

    20% to 26% of all people living with HIV and 29% to 43% of all those infected with the hepatitis C virus, and 40% of all those who had tuberculosis disease passed through correctional facilities. As the number of people incinerated increase around the world, the issues associated with prison waste is also on the rise. All waste from correctional facilities should be sterilized in the OZONATOR NG Technology before leaving the prison complex. The opportunity to reduce waste processing costs at these facilities is apparent and the opportunity to provide inmate work training as operators of the advanced OZONATOR NG Technology is realistic. An opportunity with multiple long term benefits.

    By OZONATOR Industries Limited based in Regina, SASKATCHEWAN (CANADA).

  • Paint shop cleaning

    Problem: Build-up on grates, skids, hooks, and carriers reduces paint shop efficiency and often leads to a below-quality finish. Chemical stripping and incineration are effective, but are hard on operating personnel and expose them to hazards.

    By NLB Corp. based in Wixom, MICHIGAN (USA).

  • Measurement solution for QAL2 EN 14181

    BS EN 14181 is a quality assurance standard relevant to plants operating under the Large Combustion Plant (LCPD) and Waste Incineration (WID) Directives. Quality Assurance Level 2 (QAL2) of this standard involves the parallel testing of the plant automated measurement systems (AMS) against a certified test house, making measurements with a comparative standard.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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