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Chemical Monitoring Applications

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    AutoChem - Process Analytical Technology (PAT)/Quality by Design (QbD)

    Process Analytical Technology (PAT) has been implemented for years, particularly by the chemical industry for the control of chemical processes. More recently, PAT has become a cornerstone of the US Food and Drug Administration’s (US FDA) Quality by Design (QbD) initiative for both the design and control of quality processes. For this reason, the pharmaceutical industry is also active in utilizing PAT tools. PAT tools can be implemented in both the lab and the plant, with laboratory PAT focused more on the design of a quality process and with plant PAT focused on the monitoring and control of the process.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Gas monitoring instruments and systems for titanium dioxide

    Titanium dioxide is the most important white pigment used in the polymer industry. It is widely used, because it efficiently scatters visible light, thereby imparting whiteness, brightness, and opacity when incorporated into a plastic product.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Monitoring of mercury in waste water

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

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    Chemiluminescense based analyzer for semiconductor applications

    NOx detection is an innovative approach in CMP (Chemical Mechanical Polishing) process control. CMP smoothens the wafer surface with a combined chemical and mechanical polishing procedure. During production, wafers are coated by a thin layer. To avoid damage to the wafer surface, for instance by stress cracks, the NOx emitted as soon as the wafer is plane and blank must be measured. Therefore, a high-resolution NOx-detector, capable of determining exactly when the polishing process must be stopped, is essential. This approach is used successfully in manufacturing and development lines worldwide, since 1996.

    By ECO PHYSICS AG based in Duernten, SWITZERLAND.

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    UV fluorescence technology for raw water intake monitoring industry

    Naturally occurring organics in raw water are typically removed with chemicals. Total Organic Carbon (TOC) analyzers in the water treatment system can alert technicians when generic organic material is present but cannot differentiate between natural organics, such as algae or decomposed plant matter, and hydrocarbons. Using UV fluorescence technology, a properly configured TD-4100XD can alert operators to upsets caused by hydrocarbons such as gasoline, diesel, fuel oil, and crude oil.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Emissions Monitoring for Chemical Plants

    The Opsis gas monitoring system is designed for monitoring in stacks and gas ducts in chemical industries, both in order to increase plant efficiency and to monitor emissions. The Opsis systems have been internationally approved by e.g. the German TÜV and the U.S. EPA.

    By Opsis AB based in Furulund, SWEDEN.

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    Process control for the petrochemical chemical industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes. However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Process Control for the Pharmaceutical Industry

    Current pharmaceutical manufacturing practices would be impossible without the benefits of Process Analytical Technology (PAT) which became a framework for bottom line process understanding. The cornerstones of the PAT approach —multivariate data acquisition, process/endpoint monitoring and process analytical chemistry— are included in the AppliTek philosophy for pharmaceutical applications. Understanding and enhancing the process by our analytical solutions is our goal and, above all, your success.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Resin technology solutions for the catalysis products

    While ordinary commercial styrene-based sulfonic acid resins may often be used for chemical reactions catalyzed by the H+ or M+ ions, faster process times, better yields, and higher product purity may be obtained by using a properly designed and purified catalyst. Purolite catalyst resins are supplied either completely water-swollen, or dried to specification.

    By Purolite Corporation based in Bala Cynwyd, PENNSYLVANIA (USA).

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    Emissions Monitoring for Mineral Wool Production

    Opsis cross-stack monitoring systems are successfully used for emissions monitoring in mineral wool plants.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

  • Chemical dosing pumping for laboratories

    By sera GmbH based in Immenhausen, GERMANY.

  • Radiation monitoring instruments for the national labs – laboratories industry

    National labs – laboratories.

    By Technical Associates based in Canoga Park, CALIFORNIA (USA).

  • Level Measurement in storage vessels

    Level Transmitters that are used for measuring level. You can be able to read this level in the field or it can be transmitted to a remote display. This level can also be converted to volume whereby you can monitor the capacity of the contents in the tank.

    By W.T. Maye, Inc. based in Knoxville, TENNESSEE (USA).

  • Perimeter Monitoring and Area Monitoring

    GasFinder2 can be permanently installed to monitor chemical and petroleum plants for both combustible and toxic gases. GasFinder2 can be used to replace arrays of point sensors for perimeter monitoring. A single light path will replace many point sensors. With GasFinder2 perimeter monitoring, all gas dispersed from a facility is detected and logged.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

  • NOx analyzers for Semiconductor industry

    NOx detection is an innovative approach in CMP (Chemical Mechanical Polishing) process control. CMP smoothens the wafer surface with a combined chemical and mechanical polishing procedure. During production, wafers are coated by a thin layer. To avoid damage to the wafer surface, for instance by stress cracks, the NOx emitted as soon as the wafer is plane and blank must be measured. Therefore, a high-resolution NOx-detector, capable of determining exactly when the polishing process must be stopped, is essential. This approach is used successfully in manufacturing and development lines worldwide, since 1996.

    By Eco Physics Inc. based in Ann Arbor, MICHIGAN (USA).

  • Radioactivity monitoring for environmental monitoring agencies

    TrisKem International produces and commercialises chemical products and the associated accessories for radiation protection and monitoring of radioactivity levels in the environment.     

    By TrisKem International SAS based in Bruz, FRANCE.

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