Showing results for: process monitoring Articles
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Continuous volume measurement in free fall for the filling of salts - Case Study
Client: Manufacturer of salts Product: Salt Conveyed volumes: 3 t/h Conveyor mechanism: Rotary conveyor Installation location: Free fall behind rotary conveyor What measuring process was used previously: none, the volume was determined using the rotational speed of the rotary conveyor According to the client, the system offers the following advantages over the formerly used methods: ...
By ENVEA
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Flow metering of baking powder after a screw conveyor - Case Study
Client: Producer of baked goods (Austria) Product: Baking powder Conveyed volumes: no information Conveyor mechanism: Screw conveyor Installation location: Free fall after conveyor screw What measuring process was used previously: none According to the client, the SolidFlow system offers the following advantages: Continuous material flow metering Simple commissioning Simple ...
By ENVEA
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Flow metering of quicklime in free fall - Case Study
Client: Knauf Marmorit GmbH, Bollschweil (Germany) Product: Quicklime Conveyed volumes: 6...15 t/h Conveyor mechanism: Conveyor screw Installation location: Free fall after quicklime mill What measuring process was used previously: With an impact plate scale According to the client, the system offers the following advantages over the formerly used methods: More compact than the ...
By ENVEA
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Material flow monitoring of cement - Case Study
Client: Cement plant (Germany) Product: Cement Conveyed volumes: 30...40 t/h in an air conveyor Installation location: in air conveyor What measuring process was used previously: none According to the client, the FlowJam system offers the following advantages: Continuous material flow monitoring Cost-effective measuring procedure Client benefits: Faulty mixtures can be ...
By ENVEA
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Mass flow measurement of raw meal - Case Study
Client: Cement Company (Switzerland) Product: raw meal Conveyed volumes: 250 t/h Conveying: air slide Installation location: Free fall behind the air slide What measuring process was used previously: impact weigher According to the client, the MaxxFlow HTC system offers the following advantages over the formerly used methods: less costly easy to retrofit low installation costs ...
By ENVEA
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New Boliden Rönnskär Zinc Furnace - Case Study
Rönnskär plant NEW BOLIDEN is the third largest copper metals supplier in Europe and handles all process stages from mining via smelting until recycling for copper, zinc and other valuable metals. The Rönnskär plant located in Skelleftehamn in northern Sweden houses one of the largest copper smelters of its kind in the world. Beside copper zinc, clinker, lead and precious ...
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Iron Ore Pelletizing Plants - Case Study
Changing the iron ore processing chain The iron ore being mined globally can approximately be divided equally into boulders and fines. For further processing boulders have to be sized to 10-30 mm for blast furnaces and 6-18 mm for sponge iron plants. Iron ore in a finely ground state is not easily transported or readily processed .The iron ore pelletizing process agglomerates the fine ground ore ...
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Holcim Ste. Genevieve Cement Plant - Case Study
Big and beautiful The new cement manufacturing facility of Holcim (US) at Ste. Genevieve with a production capacity of four million tonnes per year went on stream mid-2009 and is one of the most environmentally-efficient cement plants in the Holcim Group. It is 40 percent more energy-efficient than the Holcim (US) plants that were closed in 2009 and emits 10 to 25 percent less CO2. ...
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Cemex plant Ruedersdorf - Case Study
CEMEX Deutschland AG is one of the biggest producers of ready-mixed-concrete, cement and minerals. In Germany CEMEX employs a staff of approximately 3,200 people and is part of the International CEMEX Group with a head count of 50,000. After the German re-unification the Company acquired the existing cement plant in Ruedersdorf. Investments to save CEMEX invested 300 Mio. Euros in plant ...
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Shree cement plant optimization Beawar Rajasthan - Case Study
GTZ (German Technical Cooperation) has funded a programme by which cutting edge technology shall be deployed to optimize high energy consuming processes. The programme is a joint undertaking together with the bureau of energy efficiency of the government of India. GTZ chose PROMECON as project partner for instrumentation and application support due to the experience and track record for ...
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Luminant Oak Grove Power Station - Case Study
Powering Texas Luminant, a subsidiary of Energy Future Holdings Corp. (EFH) -which owns competitive and regulated energy subsidiaries in Texas -is the largest electricity generator in Texas. Unit two of the Oak Grove Power plant near Franklin in Robertson County, TX went online in the middle of 2010. Fluor, the project’s EPC company, completed the plant in 35 months and used advanced ...
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Mass flow measurement in building material industry - Case Study
Client: Manufacturer of building materials (Germany) Product: Clay Conveyed volumes: 650 kg - 3 t/h Conveying: Screw conveyor Installation location: Screw conveyor between silo and conveyor belt What measuring process was used previously: Baffle system According to the client, the MaxxFlow HTC system offers the following advantages over the formerly used methods: Contact free ...
By ENVEA
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Reduction in maintenance costs and process stability thanks to reliable raw cement mass flow measurement - Case Study
Customer: Cement Company (Switzerland) Material: raw meal Throughput: 250 t/h Conveying device: air slide Installation location: Free fall after air slide What measuring process was used previously: impact weigher Function: Raw cement mass flow measurement to optimize the cement milling process ...
By ENVEA
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Material flow monitoring of sugar beet pulp - Case Study
Client: Sugar producer (Germany) Product: Dust from the drying of sugar beet pulp Conveyor mechanism: Rotary conveyor Installation location: Free fall in DN 300 line after cyclone What measuring process was used previously: via the rotational speed of the rotary conveyor According to the client, the FlowJam system offers the following advantages: Continuous material flow monitoring ...
By ENVEA
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Cement flow rate after cyclone separator - Case Study
Client: Cement plant (France) Product: Cement Conveyed volumes: 5 á 15 t/h Conveyor mechanism: Pneumatic conveying system Installation location: Pneumatic conveying system after cyclone separator What measuring process was used previously: none According to the client, the SlideControl system offers the following advantages: Efficient volume monitoring Easy mounting on ...
By ENVEA
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Flow monitoring of cement in air slides - Case Study
Client: Cement plant (Germany) Product: Cement Conveyed volumes: 50 - 80 t/h Conveyor mechanism: Pneumatic conveying system Installation location: Air slide after storage silo What measuring process was used previously: none According to the client, the SlideControl system offers the following advantages: Efficient volume monitoring Easy mounting on the pneumatic conveying ...
By ENVEA
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Improving Spray Painting Stations With Powder Flow Monitoring - Case Study
Customer: Car parts manufacturer Material: Pulverised pigments Installation: Non-metallic hose Function: Monitor powder flow Application Powder spray lines are an essential component in the automotive painting process. Spray lines are automatically activated in certain time sequences. One of our customers identified a non-conformity in their painting process. During each run, they found ...
By ENVEA
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Flowmeter data validation and reconstruction methodology to provide the annual efficiency of a water transport network: the ATLL case study in Catalonia
The object of this paper is to provide a flowmeter data validation/reconstruction methodology that determines the annual economic efficiency of a water transport network. In this paper, the case of Aigües Ter Llobregat (ATLL) company, which manages 80% of the overall water transport network in Catalonia (Spain), will be used for illustrating purposes. Economic network efficiency ...
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Saving energy and resources - optimising the corn washing process through precise mass flow measurement - Case Study
Application Our customer from the food industry prepares corn for resale after harvesting. For this purpose, the corn is first washed and dried, then stored. The agricultural product is delivered by trucks and unloaded into a drum conveyor. From there, the corn is transported via a bucket elevator into an inclined DN150 pipe, which leads the product via a conveyor belt into the washing process. ...
By ENVEA
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Why Measure Flue Gas Velocity?
Many industrial processes release flue gases to the atmosphere. Under European Directives the majority of those are classed as emission sources and therefore require continuous emission monitoring. European standards for monitoring pollutants and flow for CEMS (Continuous Emission Monitoring Systems) are already in place and other countries usually follow them to some extent. The CODEL VCEM5100 ...
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