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Hydrocarbons Monitoring Applications

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    Composites and Carbon Fiber

    For Thermoplastic Composites customers MEGTEC offer process development in our R&D Center, customized roll-to-roll lines for R&D or production, in addition to our environmental compliance solutions. MEGTEC supports the development of new thermoplastic materials by providing customers a flexible pilot line for initial tests and process definition. Once a process is defined, MEGTEC will design and build the production line to meet the unique process.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Measurement of methyl ethyl ketone, chloroform & carbon tetrachloride in air for remediation & super fund sites

    The Series 8900 Analyzer provides direct measurement of Methyl Ethyl Ketone, Chloroform and Carbon Tetrachloride in ambient air. This instrument is utilized for remediation and Super Fund sites and to monitor workplace exposure limits.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Gas monitoring instruments and systems for titanium dioxide

    Titanium dioxide is the most important white pigment used in the polymer industry. It is widely used, because it efficiently scatters visible light, thereby imparting whiteness, brightness, and opacity when incorporated into a plastic product.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

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    Gas analyzers and detectors for the ethanol processing

    Gas chromatographs and hydrocarbon analyzers can be key in adding value to the ethanol production process and protecting the environment from Volatile Organic Compound (VOC)emissions created during the process.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Measurement of naphthalene in ambient air to monitor workplace exposure limits & at remediation & Superfund sites

    The Series 8900 Naphthalene Analyzer provides direct measurement of Naphthalene in ambient air. This instrument is utilized in industrial plants to monitor workplace exposure limits and at remediation and Superfund sites. The Series 8900 Naphthalene Analyzer employs a photoionization detector (PID) as the sensing element. A dual column configuration with timed backflush to vent is used to strip off moisture and heavier hydrocarbons. A pre-cut column is used in series with the analytical column. At sample injection a fixed volume of sample is carried to the pre-cut column. Backflush is timed so that only the Naphthalene and other similar components are eluted to the analytical column. Contaminants on the pre-cut column are backflushed to vent. Naphthalene is separated from potentially interfering components on the analytical column and elute to the detector for analysis.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Measuring aromatic hydrocarbons (BTEX) for pollution control and environmental monitoring

    The Series 8900 BTEX Analyzer provides direct measurement of Benzene, Toluene, Ethylbenzene, and Xylenes in ambient air. This instrument is utilized in ambient air networks around metropolitan areas and fence-line monitoring at industrial sites. The Series 8900 BTEX Analyzer employs a photoionization detector (PID) as the sensing element. This detector is specific to volatile organic compounds. The Benzene, Toluene, Ethylbenzene, and Xylene`s in the gas sample are physically separated using proprietary GC columns.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Gas monitoring instruments and systems for stack testing

    Several EU directives and national laws in European countries set requirements for continuous monitoring of flue gas emissions at power plants. Further requirements are set on the quality assurance of the installed measurement systems at the plants. The relevant standard in this regard is EN 14181:2004, the quality assurance of automated measuring systems. The standard dictates how to determine that the measurement systems installed for continuous emissions monitoring at a plant operate according to the directives and regulations set. Two major parts of this on-going quality assurance cycle are the QAL2 and AST procedures. A test laboratory performs tests on the systems on-site, and determines whether the systems fulfill the set requirements or not.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Monitoring of hydrocarbons in bilge water

    The Situation

    Various processes onboard ships, such as machinery wash-down, maintenance, and leakage, generate oily wastewater. This contaminated water flow collects in the bilge of the ship. Marine diesel, lubricating oils, grease, as well as other contaminants may be present in bilge water. The bilge water is discharged overboard, with oil and grease concentrations in the discharged water limited by national and international regulations.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Measurement of hydrogen sulfide & carbon disulfide in air for continous emission monitoring

    The Series 8900 Hydrogen Sulfide and Carbon Disulfide Analyzer provides direct measurement of H2S and CS2 in ambient air. This instrument is utilized for continuous emission monitoring. The Series 8900 H2S and CS2 Analyzer employs a Photoionization detector (PID) as the sensing element. A dual column configuration with timed backflush to vent is used to strip off moisture and heavier hydrocarbons. A pre-cut column is used in series with the analytical column. At sample injection a fixed volume of sample is carried to the pre-cut column. Backflush is timed so that only the H2S, CS2, and other similar components are eluted to the analytical column. Contaminants on the pre-cut column are backflushed to vent. H2S and CS2 are separated from potentially interfering components on the analytical column and elute to the detector for analysis.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Measurement of methane and non-methane hydrocarbons for environmental air quality.

    The Model 8900 Methane/Non-Methane Analyzer provides direct measurement of Methane and Non-Methane Hydrocarbons. This instrument is utilized in ambient air monitoring networks around metropolitan areas, fence-line monitoring at industrial plants and hazardous waste sites, and in the production of high purity industrial gases. Methane is a naturally occurring gas generated from the decomposition of biological materials and industrial activity. Since Methane is not considered a pollutant it is the Non-Methane hydrocarbons that are of primary concern.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Measurement of C1-C5 hydrocarbons for oil & gas exploration.

    The PetroAlert Model 8900 combines the selectivity of gas chromatography with the sensitivity, broad dynamic range, and hydrocarbon selectivity of a flame ionization detector (FID) providing fast analysis of C1-C5 hydrocarbons required in Mud Logging for Oil & Gas exploration. The PetroAlert Model 8900 uses a dual column configuration with timed backflush to vent which is used to strip off moisture and C6+ hydrocarbons. A pre-cut column is used in series with the analytical column. At sample injection a fixed sample volume is carried to the pre-cut column. Backflush of the pre-cut column is timed from sample injection so that only C1-C5 hydrocarbons are eluted from the pre-cut column to the analytical column. C6+ hydrocarbons on the pre-cut column are then vented. C1-C5 hydrocarbons are separated on the analytical column and elute to the flame ionization detector (FID) for analysis.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Fast C1 to C5 - PetroAlert Series 9100

    The PetroAlert® Series 9100 combines the selectivity of gas chromatography with the sensitivity, broad dynamic range, and hydrocarbon selectivity of a flame ionization detector (FID) providing a 30 second analysis of C1-C5 hydrocarbons required in Mud Logging for Oil & Gas exploration, while maintaining C1-C2 separation at 200:1 concentration ratios.

    By MOCON, Inc. - Baseline - AMETEK based in Lyons, COLORADO (USA).

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    Impurities measurement in gaseous carbon dioxide

    This solution is dedicated to the measurement of impurities (e.g hydrocarbons, sulfur compounds...) in gaseous carbon dioxide.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    VOCs gas leak detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threat

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

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    Monitoring of leaks in heat exchangers

    The Situation

    A California refinery produces xylene for use as commercial product and a precursor for petrochemical manufacturing. A primary component to the production of xylene is the isolation and purification of the chemical from a complex mixture of petroleum hydrocarbons. Steam based heat exchangers are used to process the xylene. Inherent to the design and rough duty heat exchangers face during their operation, leaks can and do develop. When a heat exchanger leaks, xylene contaminates the steam and produces a number of problems ranging from loss of final product, contamination and fouling of steam transfer piping, and ultimately bio-fouling of cooling towers. Consistent and reliable monitoring for xylene or other petroleum hydrocarbons in cooling water or steam condensate can alleviate product loss and process equipment down time.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Infrared Sources for Capnography

    Capnography is the monitoring of the concentration or partial pressure of carbon dioxide (CO2) in the respiratory gases. The CO2 concentration during a single breath is measured in a high temporal resolution to monitor the condition of the lungs.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Industrial solutions for the carbon dioxide (co2) lasers

    Carbon Dioxide (CO2) lasers are high power lasers, usually used for cutting of ferrous and non-ferrous metals. High-performance gas flow control is a key requirement for achieving high cutting performance with CO2 lasers. Gas flow control plays an important role for mixing key gases at a number of locations with a CO2 laser: Beam Generation: The gas mixture used as the emitting medium usually consists of CO2, He and N2. Most laser manufacturers specify a minimum required purity for the beam generation gas mixture, which is typically > 99.99%. A highly-accurate gas mixing control is therefore necessary, either for production of pre-mixed gas cylinders, or for in-situ mixing within the laser unit.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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