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metal monitoring Applications

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Emissions Monitoring

    The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.

    By Opsis AB based in Furulund, SWEDEN.

  • Precious Metals

    By Innov-X Canada based in Vancouver, BRITISH COLUMBIA (CANADA).

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Emissions Monitoring for Steel Mills

    Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.

    By Opsis AB based in Furulund, SWEDEN.

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    Heavy metal analysis for laboratories

    By Umwelttechnik MCZ GmbH based in Bad Nauheim, GERMANY.

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    Continuous emissions monitoring for aluminium smelters

    Process control and emissions monitoring in an aluminium smelter is a challenge due to the high concentrations of HF. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Ambient Continuous Metals Monitoring/ Fence Line Monitoring/ Source Identification

    The Xact® 625i combined with ADAPT software creates the industry's most powerful tool for high time resolution detection of airborne metals. The Xact® 625i measures trace metals at very low detection limits at time resolutions down to 15 minutes. The ADAPT package captures corresponding wind speed and wind direction data, then seamlessly integrates the measurements into wind regression analyses available at the touch of a button. This creates the most single most powerful fence line/ source identification instrument in the industry.

    By Cooper Environmental Services based in Beaverton, OREGON (USA).

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    Process instrumentation and analytics solutions for metals industry

    Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production.  Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

  • Noise and vibration monitoring for iron and steel industry

    The infrastructure required by the iron and steel industry is considerable, and includes a variety of rotating machines such as pumps, fans and rolling mills. Processes and operating conditions vary according to the product worked, and may involve cyclic operations, complex facilities, and stringent security and accessibility constraints.

    By ACOEM based in Limonest, FRANCE.

  • Iron & Steel Industry Emissions Monitoring & Analysis

    Procal analysers are used throughout the steel process from initial sintering of ore, coke production, blast furnace emissions through to roll mill reheat furnace emissions.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • LIMS Solutions for Metals, Mining & Mineral

    Companies involved in mineral extraction, metal work and other mining activities have recently begun to understand the necessity for controlling their processes with robust testing, monitoring and process risk assessments. While many laboratories in this sector still run Excel sheets for data management, others understand the role of LIMS for measuring staff safety, improving productivity and adhering to regulation.

    By Autoscribe Informatics based in Reading,, UNITED KINGDOM.

  • Gas Detection Solutions for Aluminium

    Primary aluminium smelting generates large amounts of hydrogen fluoride gas (HF). Worker safety and ambient air quality concerns require that HF be monitored at several locations in smelters. Traditionally, a variety of chemical sampling methods have been used for HF monitoring in and around smelters. However, these methods are labour intensive and require ongoing maintenance and consumables. During the past decade, laser based HF analyzers have been replacing the traditional methods. Laser analyzers are compact, robust and reliable and provide accurate HF data. Fast response times that enable easy correlation of high HF emissions with work practices.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

  • XRF analysis for metals exploration & mining

    Niton instruments offer unprecedented performance for a variety of mining and metals exploration applications, all in the palm of your hand. Examples include: Geo-Chemical Exploration. Metal exploration and assessment. Survey & Ore-Body Assessment. Mine Mapping, Development & Grade Control. Mill Heads & Tailings. Smelter Operations. Environmental Monitoring. Mining & Mineral Assessment.

    By Niton UK Limited based in Woodmancott, Winchester, UNITED KINGDOM.

  • Gas detection analyzers for coil coating industry

    Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Moisture Monitoring for Hydrogen Annealing Ovens

    High moisture content in hydrogen gas used in annealing furnaces causes oxidation of the metal to occur, thus resulting in an undesirable surface finish on the product

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

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    Sub-ppm Oil in Water Testing

    InfraCal 2 is the newest addition to the worldwide-recognized Wilks InfraCal line of portable, filter-based infrared analyzers. It provides sub-ppm measurement capability, password protected calibrations and instrument settings, data storage and multiple calibrations, and a touch screen display for more user options. Ideal for measuring oil content levels in FRAC and produced water, fats, oil and grease (FOG) in wastewater, industrial and refinery wastewater effluents, cleaning of metal parats, drill cuttings, containment ponds and remediation sites.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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