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Metal Monitoring Applications

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    Steelmaking process monitoring by Direct MS

    Steel, an alloy of iron and carbon (up to 2% of weight), is one of the most widely used construction materials. It is produced by Basic Oxygen Steelmaking (BOS) in a converter : oxygen is blown to form carbon monoxide (CO) and carbon dioxide (CO2) with the carbon excess of molten pig iron. Other chemical elements (such as nitrogen) that may decrease the efficiency of furnace are also removed. Finally, oxygen is replaced by an inert gas (Ar) to minimize the oxidation.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Atmospheric heavy metal on-line monitoring solutions

    According to US EPA IO - 3.3 standard method of heavy metals, PMMS – 5000 uses XRF nondestructive testing technology and atmospheric automatic enrichment technology to realize the accurate measurement of atmosphere heavy metals such as lead, mercury, cadmium, chromium, arsenic, etc. It is widely used in environmental air quality monitoring places such as industrial pollution area, residential area, city, etc.

    By Hangzhou Zetian Technology Co., Ltd. based in Hangzhou, CHINA.

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    Heavy metal analysis for laboratories

    By Umwelttechnik MCZ GmbH based in Bad Nauheim, GERMANY.

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    Online Gas monitoring

    Laser Gas analyzer Technical control of CO, CO2 , 0-100%/0-50% Safety Supervision of O2, 0-5%/0-21% Explosion-proof The front/back of recycling forced-draught fan The front/back of gasometer

    By Hangzhou Zetian Technology Co., Ltd. based in Hangzhou, CHINA.

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    Monitors and analysers for Speciality metals industry

    Encompassing a number of alloys and less common metals, the speciality metals industry relies on accurate and stable temperature measurements at key points in their processing. Temperature monitoring within these industries benefits the furnace operations involved in the commercial production processes used in the refining of speciality metals, such as copper and platinum. With many years of experience in providing non-contact temperature measurement solutions to metal processing industries, AMETEK Land’s...

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

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    Continuous Metals Stack Monitor (CEMs)

    Cooper Environmental`s Xact® 640 has the unique ability to generate high time resolution metals measurement in stacks. This unique capability has the potential to qualify as a substitution for the combination of a Hg/ PM CEMs application as well as the potential for a pollution control system feedback loop that could result in the reduction of pollution control consumables. Our systems have been site certified for compliance measurements at hazardous waste incinerator and secondary lead smelter sites.

    By Cooper Environmental Services based in Tigard, OREGON (USA).

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    Monitors and analysers for Steel industry

    Successful steel production requires accurate measurements across a wide range of temperatures, under a variety of different conditions. AMETEK Land is an experienced supplier of non-contact temperature measurement solutions to the steel industry. We deliver dedicated solutions for key applications, and flexible instrumentation that can be customised for specific processes. Our products support higher quality, lower costs, and greater safety across the industry. AMETEK Land provides comprehensive temperature...

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

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    On-line gas, particulate analyzers, flow monitors, data acquisition for steel industry

    Customized solutions – from development to customer service! The carbon dust required for the production of steel can be continuously measured directly in the conveyor lance by specially developed measuring systems of ENVEA - SWR. With this technique thermal imbalances in blast furnace can be avoided, and it can be directly reacted to production stops.

    By ENVEA based in Poissy, FRANCE.

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    Emissions Monitoring

    The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.

    By Opsis AB based in Furulund, SWEDEN.

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    Gas monitoring for steel applications

    The combustion operations the iron and steel processes produce emissions which are subject to strict environmental regulations. Plants are required to monitor and control these emissions. This also provides process efficiency benefits.

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

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    Gas monitoring for industrial processing applications

    Temperature measurements play critical roles in a number of diverse industrial processes. AMETEK Land provides expert solutions to support product quality, process efficiency, safety and emissions control. Our industry-leading non-contact measurement instruments deliver essential temperature data for industry sectors including metals, non-wovens, paper and plastics. We also supply effective emissions monitors and conveyor belt scanners. AMETEK Land has more than 70 years’ experience in providing comprehensive...

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

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    Ambient Continuous Metals Monitoring/ Fence Line Monitoring/ Source Identification

    The Xact® 625i combined with ADAPT software creates the industry`s most powerful tool for high time resolution detection of airborne metals. The Xact® 625i measures trace metals at very low detection limits at time resolutions down to 15 minutes. The ADAPT package captures corresponding wind speed and wind direction data, then seamlessly integrates the measurements into wind regression analyses available at the touch of a button. This creates the most single most powerful fence line/ source identification...

    By Cooper Environmental Services based in Tigard, OREGON (USA).

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    Machine condition monitoring for metals processing

    Overview Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for...

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Monitors and analysers for Aluminium industry

    AMETEK Land makes integrated thermometer systems designed solely for the temperature measurement of aluminium. Our products meet the highest standards of quality and reliability to ensure accurate performance under plant operating conditions.

    By AMETEK Land based in Dronfield, UNITED KINGDOM.

  • MBE Desposition Rate Monitoring and Control

    XBS Triple Filter Quadrupoles configured for multiple source monitoring in MBE deposition applications. The custom configured ioniser provides for high stability, high senstivity monitoring of oxides and metals from both k-cell and e-gun sources. MBE monitoring and control. Molecular Beam Studies. Multiple beam source analysis. High Performance RGA. Desorption / Outgassing studies / Bakeout cycles. Chamber / Process gas Contaminants. Hiden XBS mass spectrometers for high precision scientific, process...

    By Hiden Analytical Ltd. based in Warrington, UNITED KINGDOM.

  • Hydrogen Fluoride (HF) Monitoring in Air

    Hydrogen Fluoride (HF) is a colorless gas that is used extensively in industrial applications. Fluoride monitoring is especially needed for aluminum plants that need to convert HF into fluorine for use in their processes. Any HF that escapes is a cost to the plant, so an HF analyzer is essential to keep track of and prevent the losses.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Precious Metals

    By Innov-X Canada based in Bowen Island, BRITISH COLUMBIA (CANADA).

  • Iron & Steel Industry Emissions Monitoring & Analysis

    Procal analysers are used throughout the steel process from initial sintering of ore, coke production, blast furnace emissions through to roll mill reheat furnace emissions.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower...

    By AppliTek NV based in Nazareth, BELGIUM.

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