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Metal Monitoring Applications

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    Heavy metal analysis for laboratories

    By Umwelttechnik MCZ GmbH based in Bad Nauheim, GERMANY.

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    Ambient Continuous Metals Monitoring/ Fence Line Monitoring/ Source Identification

    The Xact® 625i combined with ADAPT software creates the industry's most powerful tool for high time resolution detection of airborne metals. The Xact® 625i measures trace metals at very low detection limits at time resolutions down to 15 minutes. The ADAPT package captures corresponding wind speed and wind direction data, then seamlessly integrates the measurements into wind regression analyses available at the touch of a button. This creates the most single most powerful fence line/ source identification instrument in the industry.

    By Cooper Environmental Services based in Beaverton, OREGON (USA).

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    Emissions Monitoring

    The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.

    By Opsis AB based in Furulund, SWEDEN.

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    Emissions Monitoring for Steel Mills

    Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for aluminium smelters

    Process control and emissions monitoring in an aluminium smelter is a challenge due to the high concentrations of HF. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Hydrogen Fluoride (HF) Monitoring in Air

    Hydrogen Fluoride (HF) is a colorless gas that is used extensively in industrial applications. Fluoride monitoring is especially needed for aluminum plants that need to convert HF into fluorine for use in their processes. Any HF that escapes is a cost to the plant, so an HF analyzer is essential to keep track of and prevent the losses.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Sub-ppm Oil in Water Testing

    InfraCal 2 is the newest addition to the worldwide-recognized Wilks InfraCal line of portable, filter-based infrared analyzers. It provides sub-ppm measurement capability, password protected calibrations and instrument settings, data storage and multiple calibrations, and a touch screen display for more user options. Ideal for measuring oil content levels in FRAC and produced water, fats, oil and grease (FOG) in wastewater, industrial and refinery wastewater effluents, cleaning of metal parats, drill cuttings, containment ponds and remediation sites.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

  • Online Gas monitoring

    Laser Gas analyzer Technical control of CO, CO2 , 0-100%/0-50% Safety Supervision of O2, 0-5%/0-21% Explosion-proof The front/back of recycling forced-draught fan The front/back of gasometer

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • MBE Desposition Rate Monitoring and Control

    XBS Triple Filter Quadrupoles configured for multiple source monitoring in MBE deposition applications. The custom configured ioniser provides for high stability, high senstivity monitoring of oxides and metals from both k-cell and e-gun sources. MBE monitoring and control. Molecular Beam Studies. Multiple beam source analysis. High Performance RGA. Desorption / Outgassing studies / Bakeout cycles. Chamber / Process gas Contaminants. Hiden XBS mass spectrometers for high precision scientific, process applications and MBE analysis, featuring: High Sensitivity, Enhanced detection from 100% to 5ppb, mass range to 510 amu. Enhanced long-term Stability (less than ±0.5% height variation over 24 h). Crossbeam ion source, beam acceptance through +/- 35° to transverse axis. Ion source control for soft ionisation and appearance potential mass spectrometry. Enhanced sensitivity for high mass transmission,

    By Hiden Analytical Ltd. based in Warrington, UNITED KINGDOM.

  • Precious Metals

    By Innov-X Canada based in Vancouver, BRITISH COLUMBIA (CANADA).

  • Tunnel Structural Health Monitoring Systems

    Structural Health Monitoring allows rapid assessment of a tunnel’s state of health and such approach is becoming recognized as an appropriate mean to increase the safety and optimize operational and maintenance activities of tunnels. Data resulting from the monitoring program is used to improve the operation, the maintenance, the repair and the replacement of the structure based on objective results. Detection of ongoing damages can be used to discriminate deviations from design performance. Malfunctioning tunnels can often have serious consequences. The most severe are failures involving human victims. Even when there is no loss of life, populations suffer if the structure is partially or completely out of service. Learning how a tunnel performs in real conditions will help design better structures for the future. This can lead to cheaper, safer and more durable structures with increased reliability, performance and safety.

    By Roctest - part of Nova Metrix LLC based in Saint-Lambert, QUEBEC (CANADA).

  • Moisture Monitoring for Hydrogen Annealing Ovens

    High moisture content in hydrogen gas used in annealing furnaces causes oxidation of the metal to occur, thus resulting in an undesirable surface finish on the product

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • Noise and vibration monitoring for iron and steel industry

    The infrastructure required by the iron and steel industry is considerable, and includes a variety of rotating machines such as pumps, fans and rolling mills. Processes and operating conditions vary according to the product worked, and may involve cyclic operations, complex facilities, and stringent security and accessibility constraints.

    By ACOEM based in Limonest, FRANCE.

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