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Process Gas Monitoring Applications

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    Gas monitoring instruments and systems for print factories

    Typical modern printing processes utilize solvent-based dyes. The evaporation of the dye solvents into the ambient air during the printing process may expose the workers to various chemicals. Depending on the type of solvents in case, the solvents have different long term exposure limits, which should be obeyed. Component specific measurements are necessary to protect the workers from exposure while avoiding unnecessary interruptions to the printing process from false alarms.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas analyzers and detectors for the ethanol processing

    Gas chromatographs and hydrocarbon analyzers can be key in adding value to the ethanol production process and protecting the environment from Volatile Organic Compound (VOC)emissions created during the process.

    By AMETEK MOCON - Baseline based in Lyons, COLORADO (USA).

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flare gas measurement flow for solutions

    Our flow meters are used throughout the oil patch, from monitoring injection at the wellhead and measuring natural gas for heaters and boilers to measuring the various process gases at the refinery or flared in the field.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Stack emissions monitoring

    Monitoring stack emissions is a fundamental requirement for most industrial processes. Our gas analysers, dust monitors and flow monitors are designed for a wide range of applications and can operate as a fully integrated system or as stand alone instruments.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Compressed air, gas and vacuum solutions for process gas and coolant industry

    The differences in compressor technologies can be found right where the demanding applications are. Where often highly critical processes gases and coolants are compressed. In the chemical, petrochemical, energy, food, or pharmaceutical industries. The demands on plant design, engineering, documentation and worldwide service in those industries are often just as high as the safety and environmental guidelines to be followed. For over 150 years, AERZEN has been developing a unique expertise for these industries. Beginning with Europe’s first rotary lobe compressor, which we developed in 1868. Our history has given rise to a unique knowledge pool of technological advances and know-how. And we have focused it primarily on our PGD centre – the AERZEN Process Gas Division.

    By Aerzener Maschinenfabrik GmbH based in Aerzen, GERMANY.

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    Reflow Solder Ovens for Process Industry

    Reflow solder machines are used in applications where production line flow solder machines require a controlled atmosphere within the pre-heat tunnel, to achieve optimum solder connections for highly reliable printed circuit boards used in the electronics industry.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

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    High quality gas sensor solutions for process control

    Gas monitors controlling heat treatment of metals. Endothermic gas is a mixture of carbon monoxide, carbon dioxide, methane and other gases that is required for hardening or carburising of steel. By carefully controlling the amounts of each gas and the temperature in the treatment furnace, the steel surface can be hardened to provide long lasting components such as gears and tools.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Controlled Atmosphere Glove Boxes and Nitrogen Dry Boxes for Process Industry

    Glove boxes are designed for handling both hazardous substances and atmosphere sensitive materials. For controlled atmospheres, nitrogen dry boxes provide an isolated work environment for processing samples or handling air-sensitive materials while maintaining an anaerobic or other gas specific environment within the glove box. For work with hazardous materials, glove boxes provide a leak-tight environment protecting the user from exposure to potentially dangerous materials. Glove box applications include; anaerobic testing, biological research, catalyst research, hazard material contamination and pharmaceutical packaging.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

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    Process instrumentation and analytics solutions for metals industry

    Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production.  Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Laser gas detection for process control

    Axetris laser gas detection OEM modules are used in a variety of process control applications: Agriculture, Industrial Process Control, Selective Catalytic Reduction.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Process instrumentation and analytics solutions for oil and gas industry

    When it comes to process instrumentation and analytical needs in oil and gas, Siemens has the solution!  Siemens on-line analysis technologies and process instrumentation are ideally suited for every step in the product cycle from natural gas processing and refining, to production of fuels and products in refining, petrochemical and fine chemical production.

    By Siemens Industry, Inc. - Process Analytics based in Houston, TEXAS (USA).

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    Medical Gas Analysis for Process Industry

    USP37 Medical Gas requires a specific, selective and positive identification test using a paramagnetic signal. Regular analysis of medical gas is required to ensure that the oxygen concentration is NLT 99.0% volume. Following the appropriate United States Pharmacopeia standards, in this case specifically USP37, requires an analyzer which uses a paramagnetic based technology.  The Systech Illinois Paramagnetic Oxgyen Analyzer PM700 is perfectly suited for this medical gas analysis application.

    By Systech Instruments Ltd based in Thame, UNITED KINGDOM.

  • ASTM Color (0-7) #3070

    ASTM color is an important product quality measurement for many refinery and petrochemical processes. The purpose of this application note is to determine ASTM (D1500) color with the ClearView db fiber optic photometer for real-time ASTM color measurement from 0-7. Quantify yellowness for product quality measurement for many refinery and petrochemical processes. Get results in real-time (seconds). Use for ASTM and other parameters in complex streams. Detect potential cross-over contamination in fill or supply lines in real-time. Gain significant improvements in process control. Guided Wave's in-process NIR analyzer will determine ASTM (D1500) color in real time helping operators improve process control 24/7.

    By Guided Wave, Inc. based in Rancho Cordova, CALIFORNIA (USA).

  • Residual Gas Analysis

    Residual Gas Analysis is a general term for the analysis of gas and vapour species in vacuum chambers and vacuum processes. The Hiden RGA series quadrupole mass spectrometers provide for routine, fast, wide dynamic range residual gas analysis, measuring the partial pressures of the species that are critical to vacuum quality and process requirements. Applications include: vacuum chamber leak detection vacuum quality measurement and monitoring virtual leak detection outgassing studies bakeout cycle/vacuum pump down monitoring

    By Hiden Analytical Ltd. based in Warrington, UNITED KINGDOM.

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