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Process Monitoring Applications

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    Industrial Weighing - Validation

    Challenged by computerized system validation. The consumer should have access to safe medications, medical devices and services through processes that are understood and controlled, and therefore reproducible. These claims are contained in healthcare regulations and laws worldwide.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Process Analytics - Wastewater Applications

    Control of wastewater is increasingly becoming important to avoid potential environmental and increasing legal consequences. Accurate pH, O2, conductivity and turbidity measurements are critical in modern wastewater treatment. METTLER TOLEDO offers reliable, cost-effective solutions to control industrial effluents.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    AutoChem - Particle and Droplet Processing

    Optimize Multiphase Processes With In Situ Video and Real-Time Particle and Droplet Measurements. Particles and droplets are everywhere in the chemical, consumer products, pulp and paper, and petroleum industries. Particles grow, agglomerate, break, dissolve, and change shape - all of which can have an impact on process performance and product quality. To be successful, chemists and engineers must understand and optimize particle size distributions to control process efficiency such as stability, separations, or flow properties. In addition, particle and emulsion distributions must be well controlled to ensure repeatable product yield, shelf life, and bulk density.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    AutoChem - Process Analytical Technology (PAT)/Quality by Design (QbD)

    Process Analytical Technology (PAT) has been implemented for years, particularly by the chemical industry for the control of chemical processes. More recently, PAT has become a cornerstone of the US Food and Drug Administration’s (US FDA) Quality by Design (QbD) initiative for both the design and control of quality processes. For this reason, the pharmaceutical industry is also active in utilizing PAT tools. PAT tools can be implemented in both the lab and the plant, with laboratory PAT focused more on the design of a quality process and with plant PAT focused on the monitoring and control of the process.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Industrial Weighing - Data Communications

    The accuracy of METTLER TOLEDO’s measurements is supported by a wide variety of communication standards as simple as USB, RS232/485 or 4-20ma or more complex Industrial communication busses such as Profibus, Ethernet/IP, DeviceNet and ControlNet. Ethernet binds many of our data/operator intensive counting, formulation and inventory control workstations to your network.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    AutoChem - Crystallization

    Understand, Optimize and Control Crystallization From Laboratory to Manufacturing Plant. It is challenging to design a crystallization process that will scale-up to reliably manufacture a consistent product meeting yield, purity and crystal size distribution specifications, and at the same time ensure efficient downstream processing in filtration, drying and product formulation processes.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Process Analytics - Chemical Processes

    METTLER TOLEDO/INGOLD solutions cover a wide range of process conditions found in chemical processes. Our products master even most demanding chemical environments with high temperature and pressure - the industry proven design ensures high safety and reliability. Certificates as ATEX, FM, CSA, 3.1B are available with our products to comply with plant safety requirements. Our application solutions can be integrated into plant wide process control and asset management systems.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Process Analytics - Biotech and Hygienic Processes

    METTLER TOLEDO/INGOLD offers a wide range of hygienic and sterilizable/auto- clavable measurement solutions for biotech and hygienic processes. Based on field experiences and expertises in hygienic design for CIP (Cleaning-in-Place) and SIP (Sterilization-in-Place) applications our solutions comply with the most stringent industry requirements. Critical biotech/hygienic applications in pharmaceutical, food and beverage are controlled by measuring pH, conductivity, dissolved oxygen, CO2 and turbidity.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Laboratory Weighing - Statistical Process and Quality Control

    Systematic monitoring and control of your filling and production processes helps you maintain process compliance while minimizing loss of product through overfilling. Our stand-alone or integrated systems give you all the statistical data you need to understand, document, and control your profitability – fulfilling even the most stringent regulatory requirements.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Industrial Weighing - Batching

    METTLER TOLEDO provides automated batching terminals, which provide fast and highly consistent batches/formulations. Our comprehensive program allows you to select a device for standalone, integrated and hybrid control of your process and related material transfer devices. Batch data are communicated via a variety of control interfaces such as Profibus, WLAN, Bluetooth, ControlNet or Ethernet.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Industrial Weighing - Statistical Process and Quality Control

    Under-filling is illegal! Overfilling does not pay. The quality of industrial filling processes varies from `stable and easy to control` to `high scatter and difficult to control`. METTLER TOLEDO has a suitable SPC or SQC system to ensure systematic monitoring and control of your filling processes, regardless of the difficulty, helping you to maintain process compliance and to control waste through overfilling.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Laboratory instruments solutions for pharmaceutical industry

    Pharmaceutical analysis guarantees drug safety by providing information on the identity, content, quality, purity, and stability of pharmaceutical products using analytical chemistry. Metrohm offers you a broad range of instruments and applications for quality control and for monitoring and improving drug manufacturing. With myriads of pharmacopeia-compliant analysis methods, we are your qualified partner for all chemical-pharmaceutical analysis issues and analytical method validations. In accordance with international pharmacopeias and various guidelines, Metrohm offers you analysis for active pharmaceutical ingredients (APIs), excipients, impurities, pharmaceutical solutions as well as pharmaceutical starting materials, and finished pharmaceutical products (FPPs). Additionally, we provide numerous wet chemical methods for atline and online process control as well as inline monitoring methods for assuring cost-effective manufacturing processes that satisfy all regulatory demands.

    By Metrohm AG based in Herisau, SWITZERLAND.

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    Laboratory instruments solutions for surface finishing industry

    The coating and finishing of surfaces using electroplating techniques is a highly sophisticated process. Be it the finishing of metal parts or the coating of printed circuit boards, the quality required in the intermediate and end products is only achieved if the composition of the process baths is right. At the same time, rising costs of raw materials and energy make it absolutely essential to drive production as efficiently as possible. As a leading manufacturer of instruments for chemical analysis we know about the challenges of coating and finishing of surfaces using electroplating techniques. We offer you state-of-the-art instrumentation to control and optimize the quality of your coating processes − both in the laboratory and in the process environment.

    By Metrohm AG based in Herisau, SWITZERLAND.

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    PTR-MS systems for biopharmaceutical Industry

    On-line Monitoring of Bioprocesses. PTR-MS systems can be used to gather highly relevant process related information in biopharmaceutical fermentations from analyzing volatile metabolites in the fermenters off-gas.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Compressed air, gas and vacuum solutions for process gas and coolant industry

    The differences in compressor technologies can be found right where the demanding applications are. Where often highly critical processes gases and coolants are compressed. In the chemical, petrochemical, energy, food, or pharmaceutical industries. The demands on plant design, engineering, documentation and worldwide service in those industries are often just as high as the safety and environmental guidelines to be followed. For over 150 years, AERZEN has been developing a unique expertise for these industries. Beginning with Europe’s first rotary lobe compressor, which we developed in 1868. Our history has given rise to a unique knowledge pool of technological advances and know-how. And we have focused it primarily on our PGD centre – the AERZEN Process Gas Division.

    By Aerzener Maschinenfabrik GmbH based in Aerzen, GERMANY.

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