Process Monitoring Applications

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  • Subcategory: Process Monitoring ×

Residual Gas Analysis

by Hiden Analytical     based in Warrington, UNITED KINGDOM

Residual Gas Analysis is a general term for the analysis of gas and vapour species in vacuum chambers and vacuum processes. The Hiden RGA series quadrupole mass spectrometers provide for routine, fast, wide dynamic range residual gas analysis, measuring the partial pressures of the species that are critical to vacuum quality and process requirements. Applications include: vacuum chamber leak detection vacuum quality measurement and monitoring virtual leak detection outgassing studies bakeout cycle/vacuum pump down monitoring

Gas detection analyzers for chemical & pharmaceutical processes

by Control Instruments Corporation     based in Fairfield, NEW JERSEY (USA)

Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

Gas detection analyzers for coil coating industry

by Control Instruments Corporation     based in Fairfield, NEW JERSEY (USA)

Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

Environmental monitoring solution for mineral processing

by Ecotech Pty Ltd     based in Knoxfield, AUSTRALIA

Measurement of particulates, SO2, NOX, CO, hydrocarbons and greenhouse gas emissions from the mineral process industries requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

Beverage Analysis

by Hiden Analytical     based in Warrington, UNITED KINGDOM

Hiden gas analysis systems provide for high sensitivity, wide dynamic range, real-time analysis of almost any gas/vapour. Hiden’s application specific gas analysis systems are tailored to meet the specific application requirements, & include a range of special sampling, vacuum pumping and vacuum accessories. Hot zone sampling accessories are included for evolved gas analysis from furnaces, & thermo gravimetric analysers, TGA, for example. Thermal analysis methods are vital for catalysis characterization. For thermal analysis including TPD/TPO/TPR studies, Hiden gas analysis systems include enhanced pumping for hydrogen and special close coupled sampling to the TPD/TPO/TPR reactor for optimum thermal analysis response. In Biogas applications the simultaneous analysis of H2S, CO2, water vapour & CH4 in the PPM to 100% concentration range provides vital information for process development and process monitoring

XRF analysis for positive material identification

by Niton UK Limited     based in Woodmancott, Winchester, UNITED KINGDOM

Positive Material Identification, or PMI, is an integral part of process safety management in many industries including the petroleum refining and petrochemical. Whether the need is quality control, sorting of scrap material, or even failure analysis, materials testing to provide verification of metal alloy grade and composition is crucial to the success of many businesses.

AutoChem - Particle and Droplet Processing

by Mettler - Toledo Int. Inc     based in Greifensee, SWITZERLAND

Optimize Multiphase Processes With In Situ Video and Real-Time Particle and Droplet Measurements. Particles and droplets are everywhere in the chemical, consumer products, pulp and paper, and petroleum industries. Particles grow, agglomerate, break, dissolve, and change shape - all of which can have an impact on process performance and product quality. To be successful, chemists and engineers must understand and optimize particle size distributions to control process efficiency such as stability, separations, or flow properties. In addition, particle and emulsion distributions must be well controlled to ensure repeatable product yield, shelf life, and bulk density.

AutoChem - Process Analytical Technology (PAT)/Quality by Design (QbD)

by Mettler - Toledo Int. Inc     based in Greifensee, SWITZERLAND

Process Analytical Technology (PAT) has been implemented for years, particularly by the chemical industry for the control of chemical processes. More recently, PAT has become a cornerstone of the US Food and Drug Administration’s (US FDA) Quality by Design (QbD) initiative for both the design and control of quality processes. For this reason, the pharmaceutical industry is also active in utilizing PAT tools. PAT tools can be implemented in both the lab and the plant, with laboratory PAT focused more on the design of a quality process and with plant PAT focused on the monitoring and control of the process.

Process Analytics - Wastewater Applications

by Mettler - Toledo Int. Inc     based in Greifensee, SWITZERLAND

Control of wastewater is increasingly becoming important to avoid potential environmental and increasing legal consequences. Accurate pH, O2, conductivity and turbidity measurements are critical in modern wastewater treatment. METTLER TOLEDO offers reliable, cost-effective solutions to control industrial effluents.

Application package Ash for analysing oxidic materials

by Fluxana GmbH Co. KG     based in Bedburg-Hau, GERMANY

This application package is a `ready to go` calibration kit for xrf instruments. Fusion technology is ideal for analysing oxidic materials like ashes. It performs with the highest precision possible in xrf sample preparation. Primarily power stations and their control laboratories have to check the ash from the burning process of black and brown coal. Two standard DIN and ASTM methods describe the testing in detail. FLUXANA is able to deliver both methods ready from the bench.

Aerosol and particle technology for process control industry

by Palas GmbH     based in Karlsruhe, GERMANY

In order to ensure that an industrial process can be controlled or even improved and optimized continually an analysis of the current situation in real time is necessary. Process data like temperature, pressure but also particle concentration and size distribution of a material flow can supply valuable information and be used for the regulation or the improvement of a process.

Flow meters solutions for petrochemical sector

by Sierra Instruments, Inc.     based in Monterey, CALIFORNIA (USA)

Our flow meters are used throughout the oil patch, from monitoring injection at the wellhead and measuring natural gas for heaters and boilers to measuring the various process gases at the refinery or flared in the field.

Flow meters for the semiconductor processing

by Sierra Instruments, Inc.     based in Monterey, CALIFORNIA (USA)

From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

Online Monitoring for the Food & Beverage Industry

by AppliTek NV - Environmental Analysis Division     based in Nazareth, BELGIUM

Several on-line monitoring technologies such as non-destructive types have become increasingly important due to the increasing automation and the incorporation of new and more efficient processes in the food industry. Food quality and safety of food are the main points of interest. AppliTek builds and supplies the necessary analytical tools that will allow for a high throughput and a short response time to increase process efficiency and reduce waste, with seamless integration in the existing infrastructure.

Water Analyzing for the Mining Industry

by AppliTek NV - Environmental Analysis Division     based in Nazareth, BELGIUM

As a primary industry, the mining industry faces the needs for optimizing the management of its resources. Exploration and excavation activities should be as efficient as possible. Companies also aim to maintain water resources while at the same time controlling the environmental impact of their activities. As pioneers in exotic mining analytics, AppliTek can help you with a selection of application-oriented analyzers, from portable XRF systems to on-line analyzers for water and process applications.

Process Control for the Petrochemical Chemical Industry

by AppliTek NV - Environmental Analysis Division     based in Nazareth, BELGIUM

Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

Process Control for the Pharmaceutical Industry

by AppliTek NV - Environmental Analysis Division     based in Nazareth, BELGIUM

Current pharmaceutical manufacturing practices would be impossible without the benefits of Process Analytical Technology (PAT) which became a framework for bottom line process understanding. The cornerstones of the PAT approach —multivariate data acquisition, process/endpoint monitoring and process analytical chemistry— are included in the AppliTek philosophy for pharmaceutical applications. Understanding and enhancing the process by our analytical solutions is our goal and, above all, your success.

Analysis of Methylimidazoles in Caramel Colored Carbonated Beverages

by Sigma-Aldrich Co., LLC     based in Bellefonte, PENNSYLVANIA (USA)

Caramel colorings are used as additives in a broad range of food and beverage products to impart a desired color, but have no nutritional or preservative function. Recently, the potential hazard to humans of ammonia- and ammonia-sulfite-process caramel colorings was raised, because they contain the by-product 4-methylimidazole, which is a potential carcinogen.1 The methylimidazole compounds are difficult to analyze due to their polar nature and low molecular weight. Traditional reversed phase techniques are unsuccessful in retaining these small polar compounds. Therefore, most HPLC methods utilize ion-exchange resins for analysis. Another common method involves GC analysis after the analytes first undergo a derivatization step. The purpose of the work shown in this article was to develop a simple and fast analytical method to determine the levels of 2-methylimidazole and 4-methylimidazole in caramel colored carbonated beverages.

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