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Solvent Monitoring Applications

  • Gas detection analyzers for coil coating industry

    Coil Coating is a high-temperature solvent vapor monitoring application in which rolls of aluminum or steel are coated with a color finish, oven cured to desired specs and sold to makers of cans, rain gutters, home appliances, building & automotive products and other fabrications. Coil coating requires the use of our PrevEx Flammability Analyzers to monitor the flammability of the solvent vapor driven off during the drying process. PrevEx analyzers accurately measure solvent mixtures and can withstand the temperatures required to prevent sample clogging in coil coating plants.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Gas detection analyzers for solvent based printing industry

    Solvent based inks in different colors and patterns are applied to paper, plastic, film and foil substrates. Finished products include all sorts of wrapping paper, wall covering, candy wrappers, flexible food packages, shrink labels, high quality magazines and many, many more. These industries employ ovens or dryers to remove the solvents from the finished product.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Gas monitoring instruments and systems for print factories

    Typical modern printing processes utilize solvent-based dyes. The evaporation of the dye solvents into the ambient air during the printing process may expose the workers to various chemicals. Depending on the type of solvents in case, the solvents have different long term exposure limits, which should be obeyed. Component specific measurements are necessary to protect the workers from exposure while avoiding unnecessary interruptions to the printing process from false alarms.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Wireless industrial I/O applications for process control

    Banner Engineering`s SureCross product line offers reliable wireless industrial I/O monitoring and control solutions for most applications, including these examples of wireless installations for process control.

    By Banner Engineering Corp. based in Diegem, BELGIUM.

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    Industrial air pollution control for the Coating and Printing industry

    Flexible materials, laminates and folding boxes made of paper, plastic and aluminium are being used for the packaging of various consumer goods.

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    Measurement solution for to multi-stream by-pass system

    A large pharmaceutical plant runs a Thermal Oxidiser on plant to incinerate their solvent-containing gas streams before emission. When the oxidiser is offline, then the plant must monitor the release of solvent to the atmosphere. A ProtIR 204C fixed monitoring system was installed that continually measures 24 plant solvents, including Acetone, Cyclohexane, DCM, DMF, IPA, MIBK, Toluene and THF. Given the high levels that are possible, the system has an active dilution system, reducing the concentration of the measured gas in the analyser to levels that can be analysed simply. Chemometric modelling enables interferences from the overlapping absorption spectra to be accounted for, ensuring accurate analysis of all 24 gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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