ASTM D4678 - 11 standard practice for rubber - preparation, testing, acceptance, documentation, and use of reference materials
Reference materials are vitally important in product and specification testing, in research and development work, in technical service work, and in quality control operations in the rubber and carbon black industries. They are especially valuable for referee purposes.
Categories, Classes, and Types of Reference Materials (RM)
Reference materials are divided into two categories
Industry Reference Materials (IRM)—Materials that have been prepared according to a specified production process to generate a uniform lot; the parameters that define the quality of the lot are evaluated by a specified measurement program.
Common-Source Reference Materials (CRM)—Materials that have been prepared to be as uniform as possible but do not have established property (parameter) values; the knowledge of a common or single source is sufficient for certain less critical applications.
Industry reference materials (IRMs) are divided into additional classes and types according to the method of evaluating the lot parameters and according to the production process for generating the lot material. These are explained more fully (refer to Annex A3 and Annex A4 for more details on the discussion in Section 3).
The following lot parameters are important for reference material use
Accepted Reference Value (AR Value)—An average IRM property or parameter value established by way of a specified test program.
Test Lot Limits (TL Limits)—These are limits defined as ±3 times the standard deviation of individual IRM test results across the entire lot for the property or parameter(s) that defines lot quality; the measurements are conducted in the laboratory of the organization producing the IRM.
Although the limits as defined in 220.127.116.11 are given in terms of ±3 times the standard deviation, the rejection of individual portions of the lot as being outlier or non-typical portions in assessing the homogeneity of the lot is done on the basis of ±2 times the appropriate standard deviation, that is, on the basis of a 95 % confidence interval. See Annex A3 and Annex A4 for more information and the evaluation procedures.
All IRMs have an AR value and TL limits; however the AR value may be obtained in one of two ways to produce one of two classes of AR values
Global AR Value—This AR value is obtained from an interlaboratory test program where the word “global” indicates an average value across many laboratories.
Local AR Value—This is an AR value obtained in one laboratory or at one location, usually the laboratory responsible for preparation of the homogeneous lot.
An additional parameter is of importance for IRMs that have a global AR value
Between-Laboratory Limits (BL)—The group of laboratories that conduct interlaboratory testing to establish an AR-value are not equivalent to a system or population typical of industrial production operations that use the usual ±3 standard deviation limits. Such production operations are systems that have been purged of all assignable causes of variation and are in a state of ‘statistical control’ with only random variations that cannot be removed. Thus, the recommended limits on all IRMs are the ±2 standard deviation limits that pertain to a 95 % confidence level. If for serious reasons that can be totally justified, ±3 standard deviation limits are required, these may be used provided that full and complete documentation is supplied to justify the limits.
The homogeneity or uniformity of the lot, which determines the magnitude of the TL limits, may be designated as one of two different levels of uniformity. The key factor that determines the level of uniformity is the capability of blending the IRM portions or parts that constitute the lot, to ensure a high degree of uniformity from the blending process. IRMs that cannot be blended will have an extra residual amount of variation (portion to portion) that lowers the level of uniformity.
Uniformity Level 1 (UL-1)—This is the most uniform or highest level of homogeneity that can be attained by the use of a specified test for measuring the parameter that defines lot quality; it is obtained by the use of a blended material and is referred to as a Type B (B = blended) IRM.
Uniformity Level 2 (UL-2)—This is the lesser degree of uniformity that is attained by the use ofa specified test for measuring the parameter that defines lot quality; it is normally obtained for non-blended materials and is referred to as a Type NB (not blended) IRM.
IRMs have a number of use applications in the technical areas, as cited in 3.1.
Single Laboratory Self Evaluation—The IRM may be used in a given laboratory (or with a given test system) to compare the test results within the laboratory to the accepted reference value for the IRM. An IRM can also be used for internal statistical quality control (SQC) operations.
Multi-Laboratory Evaluation—The IRM may be used between two or more laboratories to determine if the test systems in the laboratories are operating within selected control limits.
One or more IRMs may be used in the preparation of compounds to be used for evaluating non-reference materials in compound testing and performance.
Reference liquid IRMs may be used for immersion testing of various candidate or other reference compounds. Such immersion testing is important due to the deleterious influences of immersion liquids on rubber compounds.
IRMs may also be used to eliminate interlaboratory testing variation known as “test bias:” a difference between two (or more) laboratories that is essentially constant between the laboratories for a given test property level, irrespective of the time of the test comparisons. In such applications a differential test measurement value, (IRM − experimental material), becomes a corrected test result; this corrected value is used as the measure of performance rather than the “as-measured” test value on the experimental material of interest.
Average values play an important role in various operations and decisions in this practice. For this practice, “average” is defined as the arithmetic mean.
The various characteristics of IRMs and CRMs (categories, classes, types) are listed in summary form in Table 1.
This practice and the IRM program it describes is being developed to replace a standardization program conducted by the National Institute of Standards and Technology (NIST) that was begun in 1948 and is being phased out. The standard materials developed by the NIST program are referred to as Standard Reference Materials or SRM.
To provide for some continuity in the “phase-outphase-in” operation, Appendix X3 lists the rubber and compounding materials still carried by NIST on an interim basis. Appendix X3 will be retained in this practice until such time as NIST materials are no longer used.
It is not feasible to write into this practice all the necessary specifications, modes of preparation, sampling, and testing protocols, for the wide variety of materials that will eventually become IRM. Therefore this practice is published to give general guidelines for IRMs.
A permanent IRM Steering Committee within Subcommittee D11.20 shall be constituted by Subcommittee D11.90 in consultation with Committee D24 to assist in the utilization of this practice and to make technical and, where required, policy decisions regarding the preparation and administration of IRM. The IRM Steering Committee shall have members of both Committees D11 and D24.
1.1 This practice covers materials used on an industry-wide basis as reference materials, which are vitally important to conduct product, specification, and development testing in the rubber and carbon black industry. This practice describes the steps necessary to ensure that any candidate material, that has a perceived need, can become a Reference Material. The practice sets forth the recommendations on the preparation steps for these materials, on the testing that shall be conducted to permit acceptance of any candidate material, and on how the documentation needed for the acceptance shall be recorded for future use and review.
1.2 This practice shall be administered by ASTM Committee D11 in consultation on all matters with Committee D24.
1.2.1 Important sections of this practice are as follows: : Section
Significance and Use: 3
Preparation of Industry Reference Materials: 4
Overview of Industry Reference Material Testing: 5
Chemical and Physical Specifications for IRM: 6
Reference Material Documentation: 7
Assignment and Tabulation of Reference Material Numbers: 8
Typical Reference Material Use: 9
Recommended Package Size for IRM: Annex A1
Recommended Sampling Plans for Homogeneity Testing of an IRM: Annex A2
Test Plan and Analysis for Homogeneity of an IRM: Annex A3
Test Plan and Analysis to Evaluate an Accepted Reference Value: Annex A4
Statistical Model(s) for IRM Testing: Annex A5
Example of Annex Calculations for a Typical IRM: Appendix X1
Two-Way Analysis of Variance for Calculating Sr: Appendix X2
Inventory of NIST Rubber Compounding SRMs: Appendix X3
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately)
D4483 Practice for Evaluating Precision for Test Method Standards in the Rubber and Carbon Black Manufacturing Industries
E122 Practice for Calculating Sample Size to Estimate, With Specified Precision, the Average for a Characteristic of a Lot or Process
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
E826 Practice for Testing Homogeneity of a Metal Lot or Batch in Solid Form by Spark Atomic Emission Spectrometry
common source reference material (CRM); industry reference material (IRM); reference material: Sulfur--rubber; Tack-free time; Testing methods; Zinc oxide (ZnO); Accelerators--rubber; Acceptance criteria/testing--rubber; Accepted reference (AR) value; Carbon black; Carbon black sampling; Carbon content; Common source reference material (CRM); Documents/documentation; Fatty acids--tests; Homogeneity; Industrial metals/alloys; Industry reference materials (IRM); Interlaboratory testing--rubber/carbon black; Nonsulfur crosslinking agents; Oils (processing); Packing/packaging materials/systems; Plasticizers; Processing oils; Product evaluation; Quality control (QC)--rubber; Reference materials (RM); Retardation; Rubber; Rubber chemicals; Rubber property analysis; Rubber sampling; Size/size distribution analysis; Specimen preparation (for testing)--rubber; Standard reference materials (SRM); Statistical methods--carbon black/rubber applications;
ICS Number Code 83.060 (Rubber)
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