`Cling-film` solar cells could lead to advance in renewable energy

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Source: GLOBE Foundation

A new study shows that even when using very simple and inexpensive manufacturing methods - where flexible layers of material are deposited over large areas like cling film - efficient solar cell structures can be made.

The study, published in the journal Advanced Energy Materials, paves the way for new solar cell manufacturing techniques and the promise of developments in renewable solar energy.

Plastic (polymer) solar cells are much cheaper to produce than conventional silicon solar cells and have the potential to be produced in large quantities.

The study showed that when complex mixtures of molecules in solution are spread onto a surface, like varnishing a table-top, the different molecules separate to the top and bottom of the layer in a way that maximises the efficiency of the resulting solar cell.

Dr Andrew Parnell of the University of Sheffield, said: 'Our results give important insights into how ultra-cheap solar energy panels for domestic and industrial use can be manufactured on a large scale.'

He went on to explain that rather than using complex and expensive fabrication methods to create a specific semiconductor nanostructure, high volume printing could be used to produce nano-scale (60 nano-meters) films of solar cells that are over a thousand times thinner than the width of a human hair.

These films could then be used to make cost-effective, light and easily transportable plastic solar cell devices such as solar panels.

Dr Robert Dalgliesh, one of the ISIS scientists involved in the work, said: 'This work clearly illustrates the importance of the combined use of neutron and X-ray scattering sources such as ISIS and Diamond in solving modern challenges for society.'

'By studying the layers in the materials which convert sunlight into electricity, we are learning how different processing steps change the overall efficiency and affect the overall polymer solar cell performance,' he added.

Professor Richard Jones of the University of Sheffield, said: 'Over the next fifty years society is going to need to supply the growing energy demands of the world´s population without using fossil fuels, and the only renewable energy source that can do this is the Sun.

'In a couple of hours enough energy from sunlight falls on the earth to satisfy the energy needs of the earth for a whole year, but we need to be able to harness this on a much bigger scale than we can do now. Cheap and efficient polymer solar cells that can cover huge areas could help move us into a new age of renewable energy.'

The research was funded with a grant from the Engineering and Physical Sciences Research Council (EPSRC). The collaboration has just been allocated a new grant to carry out further studies into the structure and function of polymer solar cell materials, as well as examining new materials and innovative processes for high volume manufacture and future commercialisation.

The research is published in Advanced Energy Materials, volume 1, issue 4 July 2011. The paper is also available to view online here.

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