Pyrolysis equipment solves problem of acid sludge disposal
Rostov-on-Don, Russia -- Technokomplex receives many inquires on feasibility of standard Pirotex unit for burning of non-standard feedstocks. We remind the Pirotex pyrolysis plant is an equipment based on method of low-temperature pyrolysis certified for recycling and utilization of scrap tires, mechanical rubber goods, waste oils, oil sludge, kreosoted railway sleepers.
To answer this question we would like to share experience of our customer who purchased small scale pyrolysis plant and sucessfully applied it to recycling of non-standard raw material - acid sludge. This experience greatly enhances equipment options to our clients and at the same time solves current environmental problems.
Acid sludge is a dark gummy material that separates as a result of light oil production, paraffins treatment, additives and detergents production, where sulfuric acid or oleum is used as a reactant or catalyst. The sludge is a waste of the second class of hazard as it contains a number of chemical substances (including sulfuric acid and aromatic compounds) that cause harm to environment and, therefore, shall be accumulated in special ponds.
The customer uses the method of low-temperature pyrolysis to solve two major problems of acid sludge disposal - environmental safety and profitability of business for recycling and utilization.
The environmental safety is confirmed by the State Environmental Assessment certificate issued for this particular pond. The report states the project complies with all regulatory requirements and there are no significant impacts on quality of air, surface and ground water, mineral resources and fauna.
NOTE: the pyrolysis equipment manufacturer does not undergo Environmental Assessment! The customer shall get all authorizations personally in accordance with local legislation. This is conditioned by association of the document not only with type of technology and machinery, but also with type of feedstock and place of equipment installation – the factors that do not depend on manufacturer.
After signing the contract for manufacture and delivery of technological equipment the manufacturer provides all necessary documentation essential for project proposal and implementation (the list of documents can be found at the website here).
Also the unit satisfies high level of operational safety on explosive industrial facilities. This relevant aspect is provided by a number of protective measures and design features of the proposed pyrolysis machinery like introduction of hermetical seals, control panels, remote control, high level of automatization.
Thus the given pyrolysis solution proves reliable in all respects and is recommended to acid sludge treatment in a pond.
The operating unit processes up to 2.000 tons of feedstock per day producing a daily output of valuable products: up to 1.75 tons of pyrolysis liquid fuel and up to 0.6 tons of pyrolysis gas. Both products are used to support pyrolysis reaction in the unit, which significantly reduces operating costs.
NOTE: our customers find different markets for obtained products depending on type and amount of feedstock they process. Technokomplex presents the scheme of possible equipment application based on the Pirotex pyrolysis plant. It describes the methods of electric energy, fuel, gas and heat production from pyrolysis products.
Technokomplex aims to develop pyrolysis technology and improves every new set of pyrolysis machine by constant data analysis, thorough feedback and cooperation with partners who operate this equipment. Thanks to our customers we constantly improve existing units and enrich our product range by introduction additional items for deep processing of the derived products into commercial fractions that can be beneficial for our customers. Every equipment is made-to-order. The price is available in our price-list.
NOTE: if your interest in our recycling machinery is strong but you are not sure if it fully meets your requirements, we are ready to offer testing services and process your specific feedstock in our unit that we are constantly operating at our facility. To conduct an experiment it is necessary to deliver 400 kg of raw material to our place here in Rostov-on-Don, Russia. The price of service is 1300 Euro. IMPORTANT: in case of further purchase of equipment the price of service is returned as a discount for equipment! The customer is provided with quantitative and qualitative results of experiments, as well as a sample of an obtained product, that can be taken for independent testing.
Thank you for your attention to our equipment!
-
Most popular related searches
Customer comments
No comments were found for Pyrolysis equipment solves problem of acid sludge disposal. Be the first to comment!