Zürn Harvesting GmbH & Co. KG

Belt Conveyor Header

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Modern combines have a huge potential capacity. In order to utilise this expensive capacity they need a very constant flow of material. The PremiumFlow header with its active transport of the material from the cutterbar to the feeding auger provides a significant increase in the performance of the machine. With the PremiumFlow header the combine can run close to its maximum capacity.

Maximum Capacity in all Crops and Conditions
The belt conveyor header concept has significantly improved with introduction of the PremiumFlow. The unique belt design with individual 'liftup' sections provides excellent accessibility. Daily maintenance and cleaning is kept to a minimum due to the new sealing concept between the belt sections.


Your requirements for a high performance all crops header:
Maximum capacity and universal usage in all crops
Constant feeding of the threshing system for best results, ensuring low peaks of torque on the drivelines and less wear
Perfect material handling and intake in tough conditions laid cereals and rapeseed / canola or in peas and grass seed
Less requirements on the operator setting the correct knife position is no longer required
Quick and easy conversion between cereals and oil seed rape / canola
High daily/season output for economic use of the machine
Reliability and minimal daily maintenance combine capacity starts with the header

PremiumFlow: a cut above the rest

The perfect feeding by the header is the basis for high performance. Due to the active transport the grain is always optimally supplied to the threshing unit.

PremiumFlow is the perfect header for the harvest of laid crops. Due to the active transport of the harvested crop from the cutterbar to the feeding auger, even short material is transferred in a constant flow to the auger.PremiumFlow is the perfect header for the harvest of laid crops. Due to the active transport of the harvested crop from the cutterbar to the feeding auger, even short material is transferred in a constant flow to the auger.

Simultaneously, due to the large distance of 100 cm between the cutting section and the feeding auger, also long material is fed 'headfirst' into the threshing section and is reliably threshed.Simultaneously, due to the large distance of 100 cm between the cutting section and the feeding auger, also long material is fed 'headfirst' into the threshing section and is reliably threshed.

The active transport of material through belt sections with individual bearing units ensures constant feeding of the threshing system and full utilisation of the combine.The active transport of material through belt sections with individual bearing units ensures constant feeding of the threshing system and full utilisation of the combine.

The convincing concept of the PremiumFlow header was awarded with a silver medal at Agritechnica.The convincing concept of the PremiumFlow header was awarded with a silver medal at Agritechnic

Technical Details PremiumFlow
Maximum capacity by perfect interaction of all features
The table is simultaneously long (long distance from the knife to the auger) for standing, long crop but also short by the active feeding of low and down crop on the conveyor belts.

The Schumacher cutterbar with double fi ngers provides a perfect cut and low wear. The roller guides ensure an even more precise knife guidance at cutting widhts from 25 ft.

The optimized geometry of the reel arms allows a large adjustment range of the reel. The hydraulic reel drive transfers high torques.

The purely mechanically driven rape side knifes have a functional parking position on the rear of the header. So the rape knifes are always on hand and quickly installed.

The quick reel adjustment allows the optimum adaptation to the specific conditions in the harvest of rapeseed / canola (reel all the way back) and laid crops (reel completely to the front).

The auger is hydraulically adjustable in four directions. Use the hand pump to move the auger in seconds in the correct position.

The multicoupler with maintenance-free design offers single point attachment of electrical and hydraulical lines and latch engagement. Attaching and removing are done in seconds and you are out in the fi eld fast.

The standard splash guard prevents grain loss and crop accumulation on the feederhouse.
With the optional second belt speed the PremiumFlow can be adapted even better to different harvesting conditions.

Quick and easy maintenance
Special stainless steel covers with seals prevent the entry of dirt between the belts. The maintenance effort is reduced to a minimum.
The individually foldable belt sections and huge openings in the cutting table provide best access for cleaning and maintenance.
The drive and bearing units of the belt sections are designed for low maintenance and easy accessibility.

Quick change between rapeseed / canola and cereals
With the PremiumFlow header the change between rapeseed / canola and cereals is very easy. The side knives are always available as they are carried directly at the rear of the header.

For rapeseed / canola conversion crop dividers and divider support cones are removed. The two side knives are simply hooked into the keyhole, locked with a handle and connected to the mechanical
drive.

The concept of Zürn side knives does not require additional electric or hydraulic drives. Because there is no motor at the top end that creates additional weight, there are no unnecessary vibrations at the side knives best conditions for a harvest with minimal losses.

The reel position is set to rapeseed / canola and the auger is brought to the upper position comfortably by the hydraulic
pump

Simple attachment

  • Compact unit for quick attachment using two quick-release fasteners and integrated mounting parts
  • Fits nearly all cutting headers
  • reliable function by adapting to fit your type of cutting header

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