OFRU - Model ASC-1500 100 kW - Solvent Recovery and Recycling Systems
From Solvent Recycling
The ASC-1500 100 kW is an extremely comfortable solvent recovery and solvent Recycling system from the professional ASC series. It has a modern integrated steam heating.
Product Details
Heating of solvent recovery and recycling systems ASC-1500
A special feature of the solvent recovery and recycling systems are the conical stainless steel distillation vessel or boiler, in which the shell surfaceis heated with steam. The solvent recovery and recycling systems heating steam in the double jackettransfers the heat extremely quicklyto the solvent. At the same time,high distillation performance is achieved with a small boiler volume.
The ASC solvent recovery and recycling systems have a clever design. Only one electrical connection is required for the integrated steam heating of the solvent recovery and recycling systems. A high performance liquid ring vacuum pump in the plant conveys the dirt into the solvent recovery and recycling systems and guarantees continuous 24 hour operation. During automatic distillation in the distillation plants, the evaporated amount of solvent is automatically replenished by the addition of dirt into the solvent recovery and recycling systems. Thisautomatic continuous distillation modecan be set by timer.
Solvent recovery and recycling systems safety function:
If the dirt tank of the customer contains no more solvent, the solvent recovery and recycling systems receive a signal and automatically switches to'sump distillation'. The continuous filling into the solvent recovery and recycling systems is stopped and the amount of solvent still present in the solvent recovery and recycling systems boiler is evaporated until the dirt becomes a thick concentrate. The solvent recovery and recycling systems then switches off and is ready for manual or fully automatic emptying.
The distilled or purified solvent flows continuously from the solvent recovery and recycling systems into the customer's on-site tank.
Perfect scraper system in ASC-1500 solvent recovery and recycling systems. Advanced german distillation technology
A further feature of the ASC solvent recovery and recycling systems is a slow-running scraper agitator with automatically adjusting doctor blade made of PTFE.This unique doctor blade (scraper) system has been further developed over 30 yearsand is now used in our solvent recovery and recycling systems for its robustness and cleaning efficiency. Two strong scrapers made of PTFE optimally clean the conical evaporator vessel in the solvent recovery and recycling systems and do not have to be readjusted. The doctor blades or scrapers clean the boiler wall over the entire filling area and not only at the boiler bottom like other solvent recovery and recycling systems.
The contact pressure on the steep walls is optimal and large enough toprevent the build-up of depositsin solvent recovery and recycling systems.
Flexible process in solvent recovery and recycling systems and adaptation to customer requirements:
The entire solvent distillation process for the solvent recovery and recycling systems is controlled by a SIEMENS SPS S7 1200. If the local requirements of the customer change due to tanks, pumps or processes, the Siemens control system can be reprogrammed at any time and adapted to customer requirements for the solvent recovery and recycling systems integration. And this in national language bps. Chinese, Russian etc.!OFRU solvent recovery and recycling systems are multi-language ready.
Discharging the distillation residues in ASC solvent recovery and recycling systems:
The viscous solvent residues in the solvent recovery and recycling systems are emptied by gravity via a slide valve at the lowest point of the conically round boiler. The solvent recovery and recycling systems can then be automatically refilled with contaminated solvent. A new continuous distillation process of solvents begins.
Typical solvents to be recycled in solvent recovery and recycling systems:
- Ethanol
- Paint, Lacquer, Coatings desolver
- Methylene Chloride
- Isopropyl Alcohol
- N-Butanol
- N-Propanole
- Buthyl Acetate
- Methanol
- MEK
- MIBK
- White Spirit
- Printing plate developer
- Xylene
- Benzene
- Petroleum
- Kerosene
- Toluene
Technical Data
- Technical data ASC-1500 100 kW kW with Vacuum
- Boiler tank volume 1500 l
- Constant filling volume, level controlled ~ 800 l
- Distillation capacity approx. 200-550 l/hr*
- Heating up time approx. 0.5 hr*
- Heating temperature Max. 180 °C
- Vacuum abs. max. 50 mbar
- Voltage 380-410 V / 50 Hz / 3 Ph + N
- Power consumption steam heating 100 kW
- Power consumption vacuum unit 3,6 kW stainless steel
- Compressed air consumption approx. 6 bar, Max. 50 l/min.
- Required effective cooling capacity approx. 80 kW
- Cooling water consumption (8-12° C) approx. 8.0 m³/hr
- Width x depth x height approx. 3.05 x 1.95 x 4.50 (always depending on configuration and changes)
- Weight approx. ~ 5,000 kg
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