Process Combustion Ltd

- Vaporizer Systems For Cryogenic or Fully Refrigerated Gases

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Process-Combustion’s Vaporisers convert cryogenic or fully refrigerated gases to their gaseous state. Our equipment processes liquefied natural gas (LNG), liquid nitrogen (LIN) or oxygen and fully refrigerated petroleum gases such as propane, ethylene and butane. Over many years Process Combustion has worked in partnership with Selas Linde, part of The Linde Group, one of the world’s largest industrial gas companies. We have designed and installed over 80 Submerged Combustion Vaporiser (SCV) systems for the gas industry in the UK, Europe and around the world. In the UK alone over 50% of the UK’s gas supply can be processed using Process Combustion Vaporisers at three regasification terminals using single burner formats for base load and peak shaving duty applications.

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Process Combustion’s vaporiser design offers very high heat transfer efficiencies in the tube bundle and achieves levels of vaporisation efficiency over 99%. All vaporisation units are fully site commissioned by Process Combustion engineers to ensure they reach their load and emission requirements. Our years of experience and engineering expertise ensures total reliability.

Process Combustion’s design brief has safety at its heart. Our highly efficient all-metal burner technology has been developed from hard-won experience of successful installations that deliver lower NOx levels and can be used in  cogeneration applications with a power plant.

We also undertake multiple burner to single burner conversion assignments and upgrade work to existing units.

Process Combustion offers all the services below using our own in-house teams of engineers:

  • System Design and Build
  • Project Management
  • Installation
  • Commissioning
  • Training
  • Service Support

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Process Combustion Vaporisers are managed by our easy-to-use, custom made control systems that ensure safe running and absolute reliability. Our engineers design, build and test the fully integrated control panels and fuel control skid packages.

Because Process Combustion’s vaporisers are designed to very high safety  and reliability standards many clients like to test ‘process critical’ equipment ahead of dispatch to the installation location. This can be undertaken in our own extensive workshops at Harrogate to ensure efficient running and avoid any on-site issues.

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Process Combustion Vaporisers are managed by our easy-to-use, custom made control systems that ensure safe running and absolute reliability. Our engineers design, build and test the fully integrated control panels and fuel control skid packages.

Because Process Combustion’s vaporisers are designed to very high safety  and reliability standards many clients like to test ‘process critical’ equipment ahead of dispatch to the installation location. This can be undertaken in our own extensive workshops at Harrogate to ensure efficient running and avoid any on-site issues.

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In submerged combustion environments, where fuel and air are introduced into the burner, the combustion gases pass downwards and along a distribution tube inside a water tank. The combustion gases then pass out of a sparger arrangement and make direct contact with the water which then heats the process tube bundle. For temperatures below 50oC this is a highly efficient method and for low temperature applications it is common to achieve 100% net thermal efficiency.

Process Combustion’s thorough understanding of water chemistry and pH control backed by our considerable expertise in these areas ensures optimum system operability and increased equipment life.

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Over the last decade Process Combustion has provided over 50 submerged combustion vaporiser units to the gas industry. These have been single and multiple burner format, for peak shaving and base load duty applications at many of the large UK refineries and other similar gas terminals, refineries and similar sites throughout Europe and the world.

Process Combustion vaporiser design can offer heat transfer efficiencies in the tube bundle of 99% or greater providing highly efficient vaporisation.

All the vaporiser units Process Combustion supply are fully site commissioned to ensure they reach their load requirements and offer total reliability.

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Our design skills ensure that safety and reliability are at the forefront of our vaporiser technology. The all-metal burner technology has been developed by Process Combustion over many years and we continue to improve the design to achieve lower NOx levels and for cogeneration applications. We have also carried out multiple to single burner conversion work for clients.

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We have supplied vaporiser systems into many industries including oil & gas, petrochemical and nuclear for the following applications:

  • LNG
  • Ethylene, Propane, Butane
  • Nitrogen
  • Oxygen

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Control Systems

Vaporisers must be controlled by a system that ensures safety and reliability. Process Combustion has in-house expertise to design, build, test and commission fully integrated control panels and flow control skid packages.

Static & Skid Mounted Units

Process Combustion vaporisers can be permanent or mobile. Clients may be major gas utilities or engineering companies wishing to test ‘process critical’ equipment destined for offshore applications, before it is shipped.

High Thermal Efficiency

In submerged combustion the fuel and air are introduced into the burner so that the combustion gases pass downwards and along a distribution tube inside the water tank. The combustion gases then pass out of a sparger arrangement and directly contact with the water which then heats the process tube bundle. For temperatures below 50 °C this is a highly efficient method. For low temperature applications, 100 % nett thermal efficiency is common.

Understanding water chemistry and pH control is important with submerged combustion systems as the combustion products are in direct contact with the water bath. Process Combustion have considerable expertise in this area and can design and supply control systems which maintain operability of the system with increased equipment lifetime.

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