Senix Corporation

- Model 12 - Ultrasonic Sensor

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Features: Easily cleaned PVDF transducer. Long range — small housing. Rugged construction, IP68 rated. Indoor or outdoor uses. Straight or tapered thread options. Two outputs plus serial data. Serial data-only models. Temperature compensation controls. Push-button or PC configurable.

  • Measure distance, detect objects, measure & control water and benign liquid levels
  • Indoor and outdoor application
  • Operating Temperature: -40 to +70C
  • Ingress: IP68, NEMA-4X, NEMA-6P
  • User-adjustable with SenixVIEW software (included) for setup, testing and cloning sensors

Tough. Construction
These rugged, compact ultrasonic sensors inspired the “ToughSonic” name. They are our flagship products with heavy duty electronics epoxy potted into type 316 stainless steel housings, with permanently attached cables and ruggedized piezoelectric transducers. ToughSonic sensors are found on remote monitoring stations from the Australian outback to Alaskan oil fields. They are installed on heavy construction and farm equipment, and in some of the harshest factory environments. When an ordinary sensor just won’t do, you need a ToughSonic.

Maximum / Optimum Range
12 ft (3.7 m) / 8 ft (2.4 m)

Deadband
0-3 in (0-76 mm)

Transducer
Kynar (PVDF), beam width
10 +/-2 degrees

Mounting Threads
US: 1-in NPT
Metric: 30 x 1.5 mm

Dimensions
Length: 4.062 in (103.2 mm)
Diam: 1.32 in (33.3 mm) max

Selectable Outputs
2 plus serial data
Voltage, current, switch(es)

Adjustment
SenixVIEW & push-button “teachable”

Cable
6.5 ft (2 m) pigtail
4 or 6-wire, + drain

Serial Data-Only Models
Cable: 4-wire + drain
(Dual-twisted pair)

  • Tank levels of benign liquids
  • Open channel flow – flumes , weirs
  • Roll diameter and web loop control
  • Outdoor applications to 8-ft (2.4 m)
  • Object presence/absence status
  • Object positioning

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The ToughSonic name says it all:

  • Type 316 stainless steel housing (except PVC model)
  • Ruggedized piezoelectric ultrasonic transducer
  • Hardened & protected solid state electronics
  • UV resistant, potted-in, PUR-jacketed cable
  • All epoxy-potted for wet or dirty applications
  • Short and overload protected outputs
  • IP68 ingress rating (submersible)

Type 316 stainless steel provides superior corrosion and chemical resistance, resists pitting, and is often applied in salt water environments.

Sensors can be assembled with custom cables or connectors. Serial data-only models are available for remote monitoring and other digital-only applications.

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ToughSonic sensors have the smarts you need…

  • to easily connect with your equipment
  • to communicate digitally
  • to optimize the sensor to the application
  • to create stand-alone functions
  • to duplicate applications without re-calibration

Senix invented PC-configurable “smart sensors” in 1990 and has improved them ever since, giving you get the benefits of years of continuous improvement!

  • Ready out of the box but fully adjustable with SenixVIEW software (included)
  • Connect to a PC serial port or use our USB setup kit
  • Wiring and mounting accessories available

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Any connection you need…

  • to PLCs, motor drives, displays, PCs – you name it!
  • Universal: one sensor = many applications
  • 2 simultaneous industry standard outputs that are selected using SenixVIEW software
  • Output #1: 4-20 mA sourcing, or PNP/NPN switch
  • Output #2: 0-10 VDC, or PNP/NPN switch
  • All configurable to the application’s needs

PLUS EVERY ToughSonic Ultrasonic Sensor has serial data for SenixVIEW setup or user application:

  • Choose RS-232 or RS-485 by sensor part number
  • RS-485 recommended unless RS-232 is required
  • Multi-sensor Modbus-addressable RS-485 networks
  • Serial data-only models are also available

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Send liquid levels wirelessly and view them on a LAN    or in the cloud using our new AirWire LoRa transmitter:

  • From in-plant or outdoors up to miles away
  • Low energy, battery powered transmitter
  • Tank levels or outdoor bodies of water
  • Receive high & low level alerts
  • No subscription service charges
  • For low data rate applications
  • No conduit or power required

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SenixVIEW is included at no charge, runs on a Windows PC and connects to sensors via a serial data port. Our Setup Kits provide everything needed to connect through a USB port, including power supply, sensor-PC interface and cables. SenixVIEW is not required but adds powerful configuration, test and management capability.

  • View sensor measurements graphically in several different ways
  • Over 60 user-adjustable parameters
  • Built-in data logging, graphing, exporting and statistics facilities
  • Save & retrieve setups for maintenance and sensor cloning
Sensor Adjustments Give You More Control 
  • Analogs: Slope, distance endpoints, analog value limits
  • Switches: Setpoints, hysteresis /window features, time delays
  • All Outputs: Power-on, loss of echo, loss of SYNC responses
  • Serial Data: Communications and SYNC modes and functions
  • Measurements: Temperature compensation, sensitivity, data filters, measure rate, gain settings and data processing filters
  • Adjustments: Stored in sensor memory even when power is off

  • Maximum Range: 12 feet (3.7 meters)
  • Optimum Range: 3 inches to 8 feet
  • 76 mm to 2.4 meters
  • Temperature: -40° to 158° F (-40° to 70° C)
  • Humidity: 0 to 100% operating
  • Protection: NEMA-4X, NEMA 6P, IP68
  • Transducer: Ruggedized piezoelectric
  • Compensation: Temperature compensated
  • SenixVIEW selected options
  • Resolution: Digital: 0.0034 in. (0.086 mm); Analog steps: 4099 (0-10 VDC), 3279 (4-20 mA)
  • Repeatability: Nominal 0.2% of range @ constant temp. Affected by target, distance, environment
  • Update Rate: 20 Hz (50 ms), SenixVIEW adjustable; affected by SenixVIEW filter selections

  • Output #1: Default: Current; SenixVIEW configurable. Alternate: Configure it as a switch output
  • Output #2: Default: Voltage; SenixVIEW configurable. Alternate: Configure it as a switch output
  • Voltage Output: 0-10, 0-5 VDC or SenixVIEW configurable 10 mA maximum
  • 4-20 mA Current Loop: Current sourcing, SenixVIEW configurable. Maximum loop resistance 450Ω
  • Switch Output(s): Output #1 and/or #2 can be a switch. Each can be sinking (NPN) or sourcing (PNP). Max ratings: 150 mA @ 40 VDC. Each has adjustable setpoint, polarity, hysteresis, window, time delays and more
  • RS-232 or RS-485: Modbus & streaming protocols. 9600-115200 baud (configurable). 8 data bits, 1 stop, no parity. RS-485 permits multi-sensor networks. Part number determines interface
  • SYNC feature: Permits multiple sensors to operate in close proximity without cross-talk. Not usable concurrently with serial data

  • Housing: 316 stainless steel
  • Transducer: PVDF is chemically resistant and more easily cleaned in dirty environments
  • Mounting (30 mm): Through hole in bracket or panel. Two jam nuts included. Stainless & nylon brackets available. Adapters to 1-1/2 in and 2 in NPT available
  • Mounting (1-in NPT): Typically for tank mounting. Mates with 1-in NPT female thread.
  • Attached Cable: 6.5 feet (2 meters), PUR jacketed. Custom lengths available. Standard models: 6-wire shielded + drain. Serial data only models: 4-wire + drain, dual twisted shielded pair
  • Total Weight: 30 mm: 10.4 oz. (0.29 kg). 1-in NPT: 14.2 oz. (0.40 kg). Weights include 2 meter cable

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