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Anhui Zhongke Optic-electronic Color Sorter Machinery Co., Ltd
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Auxiliary Facility Installation for Color Sorters

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The installation process for auxiliary facilities in color sorting equipment involves setting up water and oil-free air compressors with filters to ensure optimal performance. Galvanized pipes or high-diameter rubber hoses must connect the air components. It's advisable to place air compressors within 15 meters of the color sorter in an insulated room to minimize noise and maintain pressure. The operating temperature of filters should range between 0 ℃ and 40 ℃, necessitating drying in sub-zero conditions to prevent freezing issues in pipes and filters. Air compressors should be in well-ventilated, dry areas, maintaining a temperature below 40 ℃ and a distance of 80 cm from walls for maintenance ease. The first-stage coarse filter, essential at the compressor's outlet, should be checked for pressure drops to prevent damage to downstream filters. Proper alignment and cleaning of all connections minimize the risk of damage to critical components like jet valves.
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Users must use water and oil-free air compressors, and install filters (as we do). All the Air components must be connected with each other with galvanized pipes, rubber hoses, or pipes of higher classes with proper diameters. It is recommended to install the air compressor at an insulated room near to the color sorter (no more than 15 meters), thus reducing noise while offering adequate pressure

The filter installed in the color sorter should a typical operating temperature of 0 ℃-40 ℃; as in winter (especially in the north region) when room temperature tends to drop below 0 ℃, the filter should be air-dried after the sorting operation, and heat insulation measures should be taken to keep it above 0 ℃. Otherwise, it may lead to freezing of pipes and filter elements, consequently inhibiting the air flow and causing damage to the filter elements.

Air compressors should be placed in well-ventilated, clean places with even ground and low air humidity. Environmental temperature should be controlled below 40 ℃, and keep the equipment 80 cm away from the wall to facilitate maintenance and inspection; pay attention to let the drain outlet face outside, and avoid exposing it to direct sunlight and rain.
 
The first-stage coarse filter should be installed at the outlet of air compressors or air tanks, so as to utilize the functions of the filter as much as possible. 
 
In cases of any significant air pressure drop indicated by the pressure gauge (for example, dropping to less than 0.1 MPa when the color sorter working pressure is between 0.15-0.1 8 MPa), the filter elements on first-stage filters should be replaced immediately. Any elimination or reduction of filter elements may adversely affect or damage the filter parts and jet valves in the second-stage filters.
 
Rubber hoses can be connected to the outlet pipes of the air compressors to avoid vibrations.

Before conduction connection for all the pipes, scraps and dusts must be removed from the pipes, so as to avoid damage to jet valves.

After moved by a lifter into color sorters from the top, grains will go through a two-stage sorting process. At the first stage, good-quality grains will be sorted out from inferior grains; then at the second stage, the inferior grains will be subject to a secondary sorting action after being moved into a secondary-sorting channel, whereby good-quality grains will be further sorted out and moved by a lifter back to the inlet of color sorters for re-sorting, and inferior grains will be taken as waste and discarded. 

(First-stage Sorted Grain Barn, Second-stage Sorted Grain Barn, Unsorted Grain Barn, Inlet of Unsorted Grain, Secondary-stage Sorted Good Quality Grain (Front Port), Final Inferior Grains (Rear Port), First-stage Sorted Inferior Grain (Rear Port), First-stage Sorted Inferior Grains (Front Port), Final High-quality Grain Barn Marked with Green Lines; First-stage Sorted Inferior Grains (Front Port) Marked with Red Line; First-stage Sorted Inferior Grains (Rear Port) Marked with Blue Lines; Second-stage Sorted High-quality Grains (Front Port) Marked with Black Lines; Final Inferior Grains (Rear Port)

Thank you for using our products. This machine has a fault self-test function, and the fault alarm indicates that the fault may be severely exceeded when the color picker is under load. If the machine fails, please use the method described in the following table to eliminate it. If you can't eliminate it, please inform the after-sales service department of the company immediately, and the general fault users can eliminate it by themselves.