Mechanical Integrity Services
From Mechanical Integrity Testing
Whether your company is in the petro chemical, pipeline, or food manufacturing industry – ensuring the integrity of your plant’s processes requires a comprehensive program that lets you determine the safety of the processes, schedule maintenance, and determine the remaining service life of operation. TÜV Rheinland provides the service and quality assurance you need to meet industry quality control guidelines. Especially when it comes to tanks, pressure vessels and piping.
Our experienced, certified employees are fully qua...
Our experienced, certified employees are fully qualified to examine and test your plant’s processes, determine an appropriate mechanical integrity program, and provide you the necessary resources you need to implement that program. Our on-site inspections provide a full range of non-destructive testing (NDT) methods and services, including:
- Complete turnaround services
- Project management
- Auto-CAD and drafting
- Ultrasonic tank crawler inspections
- Positive material identification (PMI)
Benefits at a Glance
With TÜV Rheinland mechanical integrity services, you enjoy long-term cost savings by:
- Identifying deficient areas and repairs
- Scheduling equipment renewal at or near end of life
- Identify catastrophic failure potentials
- Identify hazards to employees
- Benefiting from TÜV Rheinland's exclusive, one-stop service
Our Services for Mechanical Integrity
Our experts provide the following quality inspection services:
- Ultrasonic thickness testing measurements
- Ultrasonic shear wave flaw detection
- Magnetic particle examination
- Dye penetrant examination
- Visual inspection
- Radiography
- Above- and below-ground storage tanks (API 653) inspection
- On-stream process piping inspection (API 570)
- Corrosion surveys
- Pressure vessel inspection (API 510)
- Boiler inspection
- Positive material identification (PMI)
- Eddy Current Piping inspection
Approach
A typical mechanical integrity implementation includes the following:
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Identify and list all covered equipment and process piping circuits
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Complete equipment data sheets
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Establish field-verified and red-lined piping and instrumentation diagrams (P&IDs)
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Systematic piping circuitization in line with process streams
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Create accurate isometric drawings of process piping and equipment
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Complete a corrosion study to establish failure mechanisms
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Documented visual inspections
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Establish inspection and test plans based on equipment type and applicable corrosion mechanisms
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Produce reports identifying non-conformances and deficiencies
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Make recommendations to correct identified deficiencies
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Assist in updating equipment plans by identifying future inspection requirements
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