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Granulation Systems Applications

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    Reliable Shredding Technology for Plastic Materials

    As a renowned manufacturer of reliable plastics shredders, we offer special machines for in-house recycling and for heavily contaminated post-consumer waste. Due to its format, components and characteristics, plastic is a very versatile material that is primarily used in industrial mass production. The resulting plastic waste can be recycled by shredding and washing the material, before generating a reusable, recycled granulate. Shredded plastic waste can also be used for energy generation.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Reliable Shredding Technology for Pulper Ropes

    In addition to a homogenised granulate of your residual products, our customized shredding systems guarantee an optimal pre-product for further recycling or thermal utilisation in your plants. Pulper ropes or the reject are secondary raw materials that are created when waste paper is recycled. The pulper ropes must not be landfilled due to their material composition and must therefore be recycled accordingly – in most cases through shredding and subsequent separation of metals, glass and stones, etc. Our rotary shears or 2-shaft shredders together with our 4-shaft technology are very well suited for this application case. The advantage of the 4-shaft machines lies in the fact that the pre- and re-shredding occurs in one process step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling equipments for shredding industrial plastics

    Plastics are one of the most commonly recycled materials today. Granutech’s Saturn Shredders are designed to process a wide range of plastic materials, from films to pipe. Our high performance shredders use low to mid-range speed, and high torque to efficiently cut the plastic materials while preventing melting during processing. Custom blade sizes and configurations offer precise sizing and produce materials ready for downstream processing. Our systems can integrate grinders and granulators to complete processing of the material for re-use.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling equipments for tire shredding and recycling

    Granutech Saturn Systems offers a complete line of tire shredding, granulating and powderizing equipment designed to process scrap tires for recycling and repurposing. With over 40 years of experience developing machinery to provide high quality rubber from scrap tires, Granutech Tire Shredders provide cost-effective options for shredding tires, separating rubber from steel and generating granulated or powderized rubber for recycling operations. Our staff has decades of experience in the scrap tire industry, and we’ll make sure that the equipment we provide you will meet your specific recycling requirements.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Reliable Shredding Technology for Rubber and Tyres

    Our shredding systems generate granulate from the hardest rubber and old tyre applications for your recycling plant. Regardless of whether you want to use the granulate for pyrolysis, hydrolysis or combustion, we will customize it to exactly fit your needs. Regardless of whether rubber accumulates in the form of tyres, conveyor belts, rubberised chains or as production waste, recycling is economically efficient and makes sense from an environmental perspective. Very powerful shredders are required to recover recyclable materials from rubber waste and old tyres. Our proven and reliable 4-shaft technology is particularly suited in this regard. This system economically performs the pre- and re-shredding in just one step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Reliable Shredding Technology for Electronic Scrap

    Our customized solutions enable you to efficiently shred electronic scrap in your recycling facility and they align perfectly with your recycling system. The granulate size is adjusted such that metals and non-metals can be separated and recycled as best as possible. More than 40 million tons of electrical and electronic scrap are generated annually – and the trend is growing dramatically! Recycling electronic devices is not just beneficial for environmental reasons. This scrap, as a rule, contains many precious metals that are recovered during the recycling process. To ensure a high yield during the recovery process, the shredding should generate only a very low amount of fine particles.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling sorting solutions for the fines copper

    Copper granulate, recovered by the recycling process of copper wires and cables, has the potential to be a high value resource. However, even after the removal of impurities, polymers and ferrous from the granulate, it can still contain small amounts of lead, brass or aluminum – often up to three percent. TOMRA sorting technology removes the remaining pollutants efficiently and automatically from the copper granulate – with an especially high efficiency of lead removal.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Shredding Technology for Refuse Derived Fuels (RDF) - Energy

    RDF raw material is a mixture of many different materials, so it has a strict request on machine long-term performance stability and blade anti-corrosion characteristics to shred both hard and soft materials such as plastic etc. Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Dry bulk material processing for the plastic industry

    Over the years, plastics have become the most dominant engineering material for most products.  All plastics are polymers; these polymers are further divided into two basic types: thermoplastics and thermosets. Extrusion can be used for thermoplastics. The raw material is in the form of pellets, granules, or powder. Meyer rotary valves are designed and engineered for dependable and reliable performance. The precision-engineered housing and rotor prevent material from getting jammed or sheared.

    By Wm. W. Meyer & Sons, Inc. based in Libertyville, ILLINOIS (USA).

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    E-scrap Recycling Equipment for Recycling Industry

    Electronic scrap (also named e-scrap) mainly includes discarded household appliance like refrigerator, TV, computer, washing machine, printer, fax machine, cellphone, circuit board, hard discs, CD ect. With the development of electronic industry and information technology, and electronic products’ fast replacement, the problem of e-scrap has become one of the stringent problems which need to be resolved effectively and correctly. Every year the 20 – 50 million metric tons of electronics end up in landfills all over the world.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Reliable Shredding Technology for Wood shredding

    The recycling of wood has a very important role in the reuse of the same for industrial purposes or use for the production of renewable energy. In both cases the quality of the grinding and the purity of the material is fundamental, which must be free of metals and other contaminants. The possibility to use shredders, grinders or granulators to deal with individual necessities allows Forrec to develop solutions that are suitable for all types of wood: •Production waste •Waferboards •Logs •Branches •Pallets •Oversized items made of wood (furniture, wardrobes, desks, etc.)

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Plastics & textile shredding

    SSI manufactures a variety of low-speed, high-torque 1, 2 and 4-shaft shredders specially suited for size reduction of plastics and textiles. SSI has many shredders installed in plastic processing applications ahead of granulators to downsize bulky, difficult to manage or compressible materials before additional processing and recycling. We also have many shredders employed converting plastic materials into usable fuel sources for industry.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

  • Industrial shredders for tyre industry

    Préciméca designs, manufactures, installs and ensures the After Sales of tyres shredders since 1992. To work with the only French specialist proposing a range specific to the Scrap Tyre treatment, it is to ensure of the best treatment at the best production cost of the market.

    By PRECIMECA Environnement based in Toulouse, FRANCE.

  • Mixers, dryers, innovative solutions for metallurgy industry

    Steelworks industry applications are characterized by their handling of highly abrasive products, setting them apart from standard processes. This results in extreme requirements in terms of abrasion resistance and durability in order to achieve maximum service life. Our horizontal mixers are perfectly suited to these extreme loads due to their specially developed heavy-duty design. AVA offers a variety of solutions in this area, in order to ensure optimal performance in your specific application scenario. Thanks to AVA custom developments, numerous outdated treatment plants have already successfully undergone conversion to modern economic processing technology in recent years.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • MX-400 Cable wire Recycling Plant

    Features: 1. high separation efficiency can reach 98% 2. easy to operate , very convenient 3. save labor , only need 1-2 workers to operate 4. price is cheap , economical and practical 5. it’s professional dry separation type , no need water 6. integration machine , simple and save space 7. Applications: Communication cables, Civilian wires, filament wires, all single-branch wires Model MX-400 Type Automatic type Power 27kw Capacity 200-300kg/h Rotation speed 590r/min Voltage 380V 50Hz Applicable Scope All kinds of cables Min purity of copper granules 98 % Weight 2260 kg Overall Size 3000*2000*2500

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

  • Shredders for Tires and Rubber Treatment

    By the activity of tires recycling are obtained rubber granuls and rubber powder. Through the shredding and granulating, the rubber waste is reduced to the appropriate size to allow the re-use.

    By SA Eng Soluzioni per l`Ambiente based in San Donà di Piave, ITALY.

  • Aerosol and particle technology for operational safety industries

    During the production, the conveyance and the filling of solid particles in the form of powders, bulk materials, granulates, pellets and many other shapes, dust is generated as a rule. This dust formation can lead to an impairment of the operational safety and the reliability of the production process, e. g. by means of inhalable dust fractions. The workplace hygiene can also be endangered, e. g. through dust accumulations.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Mixers, dryers, innovative solutions for cellulose industry

    Alkali cellulose, MC, HEC, HPMC, CMC... Machine technology requirements in the cellulose industry are as varied as the products themselves. AVA, with its broad portfolio of horizontal and vertical mixers, drying mixers, and reactors, is ideally positioned in the cellulose market. Many references from our satisfied, established customers are proof of the efficiency of our machines.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • Balers and compactor solutions for expanded plastic industry

    You can compact or granulate these high valuable waste fractions that are found in various applications.

    By Bramidan Balers based in Bramming, DENMARK.

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