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Granulation Systems Applications

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    AutoChem - Formulations and Product Development

    The particle size distribution is one of the most critical parameters in drug product quality. Real time understanding and control of particles ensures Quality by Design (QbD) in solid and liquid dosage formulation. FBRM and PVM Process Analytical Technologies (PAT) provide in-process real time measurements of particle dimension, particle shape, and particle count. FBRM and PVM are used to promote faster formulation development, improve process confidence, and control batch-to-batch consistency.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Shredding Technology for Refuse Derived Fuels (RDF) - Energy

    RDF raw material is a mixture of many different materials, so it has a strict request on machine long-term performance stability and blade anti-corrosion characteristics to shred both hard and soft materials such as plastic etc. Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable

    By Harden Shredder Machinery Ltd. based in Zhongshan City, CHINA.

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    E-scrap Recycling Equipment for Recycling Industry

    Electronic scrap (also named e-scrap) mainly includes discarded household appliance like refrigerator, TV, computer, washing machine, printer, fax machine, cellphone, circuit board, hard discs, CD ect. With the development of electronic industry and information technology, and electronic products’ fast replacement, the problem of e-scrap has become one of the stringent problems which need to be resolved effectively and correctly. Every year the 20 – 50 million metric tons of electronics end up in landfills all over the world.

    By Harden Shredder Machinery Ltd. based in Zhongshan City, CHINA.

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    Recycling sorting solutions for the fines copper

    Copper granulate, recovered by the recycling process of copper wires and cables, has the potential to be a high value resource. However, even after the removal of impurities, polymers and ferrous from the granulate, it can still contain small amounts of lead, brass or aluminum – often up to three percent. TOMRA sorting technology removes the remaining pollutants efficiently and automatically from the copper granulate – with an especially high efficiency of lead removal.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Recycling equipments for shredding industrial plastics

    Plastics are one of the most commonly recycled materials today. Granutech’s Saturn Shredders are designed to process a wide range of plastic materials, from films to pipe. Our high performance shredders use low to mid-range speed, and high torque to efficiently cut the plastic materials while preventing melting during processing. Custom blade sizes and configurations offer precise sizing and produce materials ready for downstream processing. Our systems can integrate grinders and granulators to complete processing of the material for re-use.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling equipments for tire shredding and recycling

    Granutech Saturn Systems offers a complete line of tire shredding, granulating and powderizing equipment designed to process scrap tires for recycling and repurposing. With over 40 years of experience developing machinery to provide high quality rubber from scrap tires, Granutech Tire Shredders provide cost-effective options for shredding tires, separating rubber from steel and generating granulated or powderized rubber for recycling operations. Our staff has decades of experience in the scrap tire industry, and we’ll make sure that the equipment we provide you will meet your specific recycling requirements.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Anaerobic water purification systems for anaerobic COD removal

    In anaerobic treatment, bacteria convert organic compounds (COD) to biogas in an environment without oxygen. Not only do the bacteria remove contaminating compounds from the effluent, thereby reducing discharge costs, they produce green energy at the same time.

    By Paques B.V. based in EL Balk, NETHERLANDS.

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    Shredding solutions for agricultural film industry

    The recovery of PE films for agricultural use is done in a dedicate treatment plant where the first operation to be done is to reduce the volume of the film using two-shaft shredders. Once shred, the material is then processed by granulators, washing and drying machines and finally extruded and pelletized using the dedicated machines.

    By SatrindTech Srl based in Arluno, ITALY.

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    Shredding solutions for big bags

    Made of polyethylene raffia fabric (PE) or polypropylene (PP), as well as in jute or non-woven fabric, this kind of containers are used in different industries: from material handling (raw materials food, building construction material, just to name a few). Once finished their life cycle, the big bags are reconditioned and reused or recycled in order to retrieve the polypropylene. The SatrindTech shredders are used in the different phases of the recycling process in order to prepare the material for the further granulation and extrusion of granule (certified as a secondary raw material).

    By SatrindTech Srl based in Arluno, ITALY.

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    Shredding solutions for scraps and purge production waste

    The production processes within the plastic industry foresee the use of hot working machines and systems which generate a high percentage of production waste. The resulting waste material (purges in the case of extrusion plants or defective products in general proceeding from injection moulding lines, blow molding, production of plastic film, of tanks) can be reintroduced again in the production process (if the characteristics of the processed product are suitable) or used as the second material for other productions.

    By SatrindTech Srl based in Arluno, ITALY.

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    Paper shredding for the paper recycling industry

    Lindner shredding machines also reduce paper waste of all kinds to the granulate size required by the customer. The extensive experience of our design specialists and application technicians ranges from pro-cessing of recovered paper via destruction of documents to manufacturing cellulose insulating material.

    By Lindner-Recyclingtech GmbH based in Spittal/Drau, AUSTRIA.

  • Industrial shredders for tyre industry

    Préciméca designs, manufactures, installs and ensures the After Sales of tyres shredders since 1992. To work with the only French specialist proposing a range specific to the Scrap Tyre treatment, it is to ensure of the best treatment at the best production cost of the market.

    By Precimeca based in Toulouse, FRANCE.

  • Mixers, dryers, innovative solutions for metallurgy industry

    Steelworks industry applications are characterized by their handling of highly abrasive products, setting them apart from standard processes. This results in extreme requirements in terms of abrasion resistance and durability in order to achieve maximum service life. Our horizontal mixers are perfectly suited to these extreme loads due to their specially developed heavy-duty design. AVA offers a variety of solutions in this area, in order to ensure optimal performance in your specific application scenario. Thanks to AVA custom developments, numerous outdated treatment plants have already successfully undergone conversion to modern economic processing technology in recent years.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

  • Dry bulk material processing for the plastic industry

    Over the years, plastics have become the most dominant engineering material for most products.  All plastics are polymers; these polymers are further divided into two basic types: thermoplastics and thermosets. Extrusion can be used for thermoplastics. The raw material is in the form of pellets, granules, or powder. Meyer rotary valves are designed and engineered for dependable and reliable performance. The precision-engineered housing and rotor prevent material from getting jammed or sheared.

    By Wm. W. Meyer & Sons, Inc. based in Libertyville, ILLINOIS (USA).

  • MX-400 Cable wire Recycling Plant

    Features: 1. high separation efficiency can reach 98% 2. easy to operate , very convenient 3. save labor , only need 1-2 workers to operate 4. price is cheap , economical and practical 5. it’s professional dry separation type , no need water 6. integration machine , simple and save space 7. Applications: Communication cables, Civilian wires, filament wires, all single-branch wires Model MX-400 Type Automatic type Power 27kw Capacity 200-300kg/h Rotation speed 590r/min Voltage 380V 50Hz Applicable Scope All kinds of cables Min purity of copper granules 98 % Weight 2260 kg Overall Size 3000*2000*2500

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

  • Reliable Shredding Technology for Plastic Materials

    As a renowned manufacturer of reliable plastics shredders, we offer special machines for in-house recycling and for heavily contaminated post-consumer waste. Due to its format, components and characteristics, plastic is a very versatile material that is primarily used in industrial mass production. The resulting plastic waste can be recycled by shredding and washing the material, before generating a reusable, recycled granulate. Shredded plastic waste can also be used for energy generation.

    By UNTHA Shredding Technology Gmbh based in Kuchl, AUSTRIA.

  • Recycling of Plastic

    For the recycling of plastic we offer a wide range of solutions:shredding, separation, granulating , cleaning , extruding.

    By eFACTOR3 LLC based in Pineville, NORTH CAROLINA (USA).

  • Aerosol and particle technology for operational safety industries

    During the production, the conveyance and the filling of solid particles in the form of powders, bulk materials, granulates, pellets and many other shapes, dust is generated as a rule. This dust formation can lead to an impairment of the operational safety and the reliability of the production process, e. g. by means of inhalable dust fractions. The workplace hygiene can also be endangered, e. g. through dust accumulations.

    By Palas GmbH based in Karlsruhe, GERMANY.

  • Shredders for Tires and Rubber Treatment

    By the activity of tires recycling are obtained rubber granuls and rubber powder. Through the shredding and granulating, the rubber waste is reduced to the appropriate size to allow the re-use.

    By SA Eng. based in San Donà di Piave, ITALY.

  • Mixers, dryers, innovative solutions for cellulose industry

    Alkali cellulose, MC, HEC, HPMC, CMC... Machine technology requirements in the cellulose industry are as varied as the products themselves. AVA, with its broad portfolio of horizontal and vertical mixers, drying mixers, and reactors, is ideally positioned in the cellulose market. Many references from our satisfied, established customers are proof of the efficiency of our machines.

    By AVA GmbH u. Co. KG based in Herrsching, GERMANY.

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