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Metal Recycling Applications

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Refrigerator Recycling

    By ATN Engineering B.V. based in Stadskanaal, NETHERLANDS.

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    Recycling equipments for ferrous scrap metal shredding & recycling

    Ferrous scrap metal includes metals that can be reclaimed for use through traditional ferrous scrap recovery systems. These metals include a wide variety of light ferrous scrap such as sheet steel, 55 gallon drums, white goods, and other forms of loose tin. Heavier ferrous scrap can be processed through the Saturn hammermill line of shredders which also produce a more consistent, higher density shred. Shredders prepare the metals for further separation or directly to end ferrous scrap consumers. Additional Granutech machinery such as the MAC Magnum Logger, or MAC Big MAC auto crusher can compact and densify larger ferrous items reducing transportation costs.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling equipments for shredding scrap metals

    Scrap metal includes metals that can be reclaimed for use in manufacturing, processed for re-melting or prepared for disposal in landfills. These metals include industrial scrap metal and remainders, electronic scrap, aluminum and precious metals. Shredders prepare the metals for bailing and bundling, saving storage space, transportation and disposal costs. Quad shaft shredders reduce and separate electronic scrap and prototypes in one process, allowing for the recovery of precious metals. Dual or quad shaft shredders break bales or briquettes of pre-processed metal scrap for final size reduction and separation for reclamation or re-melting, allowing for recovery and reuse of the metals. Integrated systems include grinders and hammer mills for producing small size or powdered materials for reuse.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Products for non-ferrous metals recycling

    Machines for the dimensional reduction, cleaning and separation of metals, among them or from other non-metallic products (ex. glass, wood, plastic, etc.)

    By Guidetti Recycling S.r.l. based in Renazzo, ITALY.

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    Reliable Shredding Technology for Metal-processing Industry

    Regardless of whether your metal waste comes from the metal-processing industry, automotive industry, electronics industry, waste industry or commercial production, we will always offer you the right shredding system for recycling your valuable resources! Metals are important raw materials for the industry and can be repeatedly returned to the recovered resource cycle with very little loss. The recycling of metals saves valuable raw materials and energy as opposed to the new processing of ores.  Our sturdy rotary shears that have been tried and tested a thousand times over, reliably and efficiently shred light metals such as aluminium, magnesium, Al-Mg alloys, copper or nickel, as well as harder metals such as iron, zirconium, titanium and sheet steel.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling sorting solutions for the ash recycling

    Incinerated municipal solids and other waste streams results in a significant amount of ash residue, which often contains valuable metals. The amount of this remnant being created globally is rapidly increasing due to legislation which prohibits landfilling and creates new incentives for incineration. TOMRA Sorting sensor-based systems allow waste management businesses to capitalize on today’s challenges whilst simultaneously enabling them to look to the future with confidence.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Recycling sorting solutions for the non-ferrous metals - post shredder

    The widespread use of electronic products has created an enormous demand for the sorting of non-ferrous metals such as copper and aluminum. To be usable, these non-ferrous metal fractions must be treated to a high degree of purity. Thanks to TOMRA’s efficient sorting technology, separating these materials from metal waste makes is worthwhile in every aspect.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Recycling equipments for non-ferrous scrap metal shredding & recycling

    Non-Ferrous Metal Recycling is a large industry focusing on the recovery of metals such as aluminum, brass, copper, and even precious metals from electronic scrap. The applications and needs of non ferrous metal recyclers vary greatly. These can include a large corporate recycler buying UBC bales for shredding to be converted back into beverage cans or a small recycler who is recovering precious metals from circuit boards or catalytic converters.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Metal sorting for the metal recycling industry

    Metals can be identified according to the colour, nature of the metal and of elemental composition.

    By REDWAVE - a division of BT-Wolfgang Binder based in Gleisdorf, AUSTRIA.

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    Gas monitoring instruments and systems for nickel refining

    The mining industry uses chemicals as ‘flotation’ agents in the recovery of sulphide minerals containing metallic elements (e.g., copper, nickel, silver, gold) from ore slurries. Sodium ethyl xanthate (SEX) is one of most common flotation agents, and it decomposes to form ethanol, carbon disulfide CS2, and Carbonyl Sulfide COS. These harmful gaseous compounds must be monitored from the indoor air at the enriching plant.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Reliable Shredding Technology for Electronic Scrap

    Our customized solutions enable you to efficiently shred electronic scrap in your recycling facility and they align perfectly with your recycling system. The granulate size is adjusted such that metals and non-metals can be separated and recycled as best as possible. More than 40 million tons of electrical and electronic scrap are generated annually – and the trend is growing dramatically! Recycling electronic devices is not just beneficial for environmental reasons. This scrap, as a rule, contains many precious metals that are recovered during the recycling process. To ensure a high yield during the recovery process, the shredding should generate only a very low amount of fine particles.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Recycling sorting solutions for the zorba - shredded non-ferrous metals

    The value of Zorba – shredded non-ferrous metals originating from end-of-life vehicles or WEEE – continues to increase, as the demand for copper, nickel and brass created by modern lifestyles is on the rise. TOMRA’s sensor-based sorting technology can double the value of Zorba.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Recycling equipments for aluminium recycling

    Aluminium items are eminently suited to recycle. Did you know that aluminium can be recycled infinitely without losing quality? Recycling aluminium beverage cans saves 95% of the energy used making an aluminium can, compared to making it from raw bauxite. The energy saved from recycling one aluminium Coca Cola can will run a TV for three hours. If not recycled, it takes 80-100 years for an aluminium can to break down in a landfill.

    By Eldan Recycling A/S based in Faaborg, DENMARK.

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    Recycling equipments for white goods

    Granutech Saturn Systems design and manufacture white goods shredders and systems capable of sorting the ferrous fraction from the fluff and can equip these with eddy current and other finder technology to sort aluminum, stainless, and other recoverable metals.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Electrochemical solutions and water technologies for mining

    Winning with electrode design to reduce energy costs in traditional processes and UAT Reverse Osmosis (RO) Membrane Filtration Systems to meet any tap or brackish application need. Nickel and cobalt production,  precious  metal refining (gold, silver), recovery of copper from bleed streams or valuable metals from industrial wastewater, are some of the applications of our titanium DSA® anodes.

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    Recycling sorting solutions for the wire recovery

    Previously, cable and wire materials were often lost in the treatment and sorting process, resulting in a financial loss due to the high proportion of copper they contain. TOMRA sorting technologies are capable of detecting these wires, transferring them to a metal product and then finally sorting them in a further step into a cable fraction of outstanding purity.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Briquetting of Copper

    RUF Briquetting Systems for copper with throughput rates between 50 - 4,800 kg/hr.

    By Ruf Maschinenbau GmbH & Co. KG based in Zaisertshofen, GERMANY.

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    Recycling Solutions for the metals industry

    ANDRITZ METALS – highest quality in metalforming technology. Complete lines for the production and further processing of cold-rolled carbon steel, stainless steel, and non-ferrous metal strip. ANDRITZ METALS provides solutions for lines to produce steel and other metal strips. These lines consist of equipment for pickling, cold rolling, annealing, heat treatment, strip coating and finishing, and for pickling acid regeneration. Additionally, ANDRITZ METALS supplies turnkey industrial furnace systems for thermal processes, such as heat treatment of slabs and forged pieces, as well as refining furnaces for the copper industry. ANDRITZ METALS furthermore supplies presses for punching and deep drawing.

    By ANDRITZ MeWa GmbH based in Gechingen, GERMANY.

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    Briquetting of Cast-iron

    Throughput: 30 to 3,000 kg/hr

    By Ruf Maschinenbau GmbH & Co. KG based in Zaisertshofen, GERMANY.

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