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Wood Recycling Applications

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    Wood Products

    MEGTEC is a leader in providing regenerative thermal oxidizers (RTO) for VOC control for products such as OSB, MDF, SYP, plywood, particleboard, wood pelletizing and other engineered wood products, with particular expertise in solving the problems of media plugging and alkali attack associated with wood dryer exhaust. With thousands of systems installed worldwide in many process industries, MEGTEC has the knowledge to provide you with the best solution for your specific needs. MEGTEC’s designs are modular and cleanable, using alkali-resistant ceramics and corrosion-resistant materials of construction.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Recycling equipment for industrial paper & wood shredding

    Our industrial paper shredders are designed to process paper, cardboard, and pulp waste. The shredded material is then used to manufacture new products, enabling manufacturers to efficiently recycle paper products. In addition, industrial paper shredders are used to ensure secure and total destruction of documents.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling sorting solutions for the wood industry

    TOMRA Sorting can help you sort the contaminants out of wood.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Reliable Shredding Technology for Waste Wood Recycling Industry

    Waste wood is a precious resource that is available in large volumes and may be used either for material recycling or energy production, depending on the quality grade. The rising cost of waste material disposal and a growing consciousness for the environment also contribute to the increasing importance of waste wood recycling. The term “waste wood” includes all woods and wood-based materials that have come to the end of their product lifespan and are thus considered waste.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Reliable Shredding Technology for Residual Timber Utilization

    Our reliable wood shredders ensure the production of a homogeneous granulate for your in-house wood chip furnace, biogas plant, biomass co-generation plant and also the production of wood briquettes. Regardless of how you are planning to use the wood chips, we will configure the wood shredder exactly according to your needs. We offer you a large selection of wood shredders with various working widths, rotor diameters and drive capacities. The possible granulate sizes usually range from 12 to 80 mm. Regardless of whether you need a compact, small system or have specific needs, we will always find the right solution for you! Capitalize on our reliability! We provide a 3 year carefree warranty on all our UNTHA wood shredders.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Industrial shredders system for wood inddustry

    It’s more than just wood!  It is an invaluable sustainable resource which can be utilised down to the last splinter. With WEIMA wood shredders there are no limits. Woodchips can be used directly for energy generation or for briquetting. Valuable space can be saved for more productive uses. WEIMA has the know-how covering all the relevant factors for a most efficient and homogenous wood shredding solution.

    By WEIMA based in Ilsfeld, GERMANY.

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    Carbon Monoxide and Carbon Dioxide Sensing for Gasification

    Application: Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide and Hydrogen, which amount for around 85% of Syngas, and it is produced by a process called Gasification.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Feed-in tariffs while avoiding low price periods

    Biomass energy from gasification, when done responsibly with waste wood or suitable agricultural waste such as nut shells, is often eligible for feed-in tariffs. However, biomass gasification has the advantage of being on-demand, so you can feed renewable energy onto the grid at times when wind and solar are not abundant, enabling you to avoid times when prices are too low due to an excess of wind or solar power being fed to the grid.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Dead tree and forest thinning disposal

    Dead trees and wood from forest management can be chipped and dried for gasification. The electricity generated can offset electrical costs while the consumption of waste wood offsets disposal costs. Disposal by gasification also has far lower particulate emissions than controlled burns and a lower carbon footprint than decomposition, since methane emissions from anaerobic decomposition are avoided. Decomposing wood reverts all of its carbon content to CO2, but gasification sequesters a portion of it as charcoal waste, usable as biochar.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Woody biomass gasification

    Converting wood waste into electricity—lumber mill off-cuts, wood from forestry thinnings (cleared of leaf matter), disposal of wooden pallets and crating (with nails removed). Wood is chipped, dried, and used to produce electricity, reducing electrical costs and paid disposal. Disposal by gasification also has far lower particulate emissions than controlled burns and a lower carbon footprint than decomposition, since methane emissions from anaerobic decomposition are avoided. Decomposing wood reverts all of its carbon content to CO2, but gasification sequesters a portion of it as charcoal waste, usable as biochar.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Disposal of dead trees, slash, and thinnings

    Dead trees and wood from forest thinning can be chipped, dried, and converted to renewable energy while eliminating disposal costs. Disposal by gasification also has far lower particulate emissions than controlled burns and a lower carbon footprint than decomposition, since methane emissions from anaerobic decomposition are avoided. Decomposing wood reverts all of its carbon content to CO2, but gasification sequesters a portion of it as charcoal waste, usable as biochar.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Wood shredding

    SSI Shredders and Reducers are an effective solution for high capacity primary processing of mixed wood for metal liberation and recovery, or bulky item reduction. SSI Shredding Systems has a number of customers processing large wooden items. PRI-MAX reducers are ideal machines to turn mixed, bulky wood waste into “floable” material streams that can be sorted and converted into usable products or energy sources for industry.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Recycling Solutions for the panelboard productions

    Since the MDF-board production has started, ANDRITZ has continuously influenced the panelboard industry with on-going technical and technological developments and responsive services. ANDRITZ is one of the leading suppliers for complete front end-packages for the MDF-industry, consisting of the wood yard, the chip washing system and the pressurized refining system. ANDRITZ designs tailor-made solutions for each customer depending upon the raw materials used. The systems can process wood chips, sawdust, shavings, and annual plants such as bagasse or straw.

    By ANDRITZ MeWa GmbH based in Gechingen, GERMANY.

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    Dead tree disposal

    By converting dead trees into wood chips and gasifying them, our machine produces clean electricity and offsets disposal costs. Disposal by gasification also has far lower particulate emissions than controlled burns and a lower carbon footprint than decomposition, since methane emissions from anaerobic decomposition are avoided. Decomposing wood reverts all of its carbon content to CO2, but gasification sequesters a portion of it as charcoal waste, usable as biochar.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Using waste wood as energy feedstock

    Waste wood that cannot be used as lumber can be chipped and dried and gasified to generate electricity, offsetting both electricity costs and disposal costs.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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    Analysing preservatives in recycled and treated wood for wood industry

    Treated wood for disposal or recycling is tested for hazardous components to establish the relevant methods of wood disposal that can be applied. There is a range of preservative solutions used for pressure treated wood including Copper Azole, Pentachlorphenol (Penta) and Chromated Copper Arsenate (CCA), all of which can be identified by analysis. While untreated wood degrades within three to five years, the wood that is pressure treated with these kind of preservatives can last up to sixty years!

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

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    Gas Sensing for Gasification

    Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification. Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high temperature without combustion with controlled amounts of oxygen (O) or steam. The composition of the base material combined with the amount of oxygen and heat used in the process affects the composition of the resultant SynGas, in which the CO can vary between around 20 and 60%. In addition, large amounts of H and CO are also formed. The measurement of CO is therefore an important feature in the production of SynGas.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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    Industrial briquette presses for Wood briquetting

    No matter where wood chips come from, whether it is hard or soft wood, chipboard, MDF, plywood, wood shavings, saw dust or swarf: volume can be reduced by up to 90 %. This is particularly attractive to the furniture industry, saw mills and cabinetmaking. With briquette presses from WEIMA, now valuable wood waste can be processed to compact briquettes and sold or used as an own heating source. In general, briquettes have a high calorific value, much higher than regular firewood and comparable to brown coal brought about by a longer and more even burning process. By the way, less ash is also produced.

    By WEIMA based in Ilsfeld, GERMANY.

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    Energy from waste wood

    If waste wood is utilized, woody biomass can be a form of renewable energy that complements solar and wind. Furthermore, gasifying the wood to produce electricity is a lot cleaner than disposing via controlled burns, and has a lower carbon footprint than decomposition, since decomposition often produces methane, and reverts all of the carbon to carbon dioxide, whereas with gasification, a portion is sequestered as char-ash.

    By All Power Labs based in Berkeley, CALIFORNIA (USA).

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