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Cooling Towers Applications

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    Biofouling control in cooling basins

    Prevent biofilm formation and lower bacterial counts, and chemical consumption.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Water treatment solutiions for power industry

    Fluence has decades of experience providing sustainable treatment solutions for power industry process water and effluent. Industrialization and population growth are spurring the demand for power around the world, putting pressure on fuel and water resources. At the same time, power producers face strict pollution and air-quality controls.

    By Fluence Corporation based in White Plains, NEW YORK (USA).

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Cooling Tower, algae and biofilm control

    “Efficiently lowers algae, biofilm formation, bacterial counts and chemical consumption.” When temperatures are high, for example in cooling towers, a matrix of different microorganisms such as bacteria, fungi, EPS and algae can grow very rapidly. The disadvantages of biofilm formation in cooling towers can be enormous. Therefore water used in cooling towers needs frequent treatment and chemical shocks to keep levels of micro-organisms to a minimum.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Water treatment solutions for cooling water treatment

    Efficiency is everything in the cooling water circuit. Everything at ProMinent revolves around the perfect cooling water circuit, which needs to experience few losses over its long life. The precise metering of inhibitors and biocides and suitable filters make this possible.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Water treatment solutions for the industrial water supply industry

    Water is widely used in industry, whether it is encountered as raw water, process water or waste water. Very often this water must be treated before entering the process to ensure its quality and properties will meet the specifications demanded by the industrial process. In addition, with recent discharge regulations and policies towards zero liquid discharge, there is a high demand for solutions for recycling and reuse of waste water produced. Lenntech provides sustainable and complete solutions for water and waste water treatment for industrial water considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Heat transfer products solutions for the industrial process sector

    EVAPCO’s towers, condensers, and closed circuit coolers offer competitive solutions for needs at all stages of manufacturing in any industry.

    By Evapco Inc. based in Westminster, MARYLAND (USA).

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    Wet and dry cooling systems for chemical industry

    Elegant stockings, cheerfully colored paint, and trendy smartphones – you wouldn’t have any of these without modern chemistry. It all started in the eighteenth and nineteenth centuries with the production of sulfuric acid, soda, fertilizers, paint, artificial fibers, and medicine. Today, it has become one of the most innovative and strongest-growing sectors: the chemical industry. Along with basic chemistry, specialized chemistry, and pharmaceuticals, all of this has become the fifth-largest German industrial sector, with production volume of more than 150 billion euros. Without efficient – and above all safe – cooling technology from ENEXIO, advanced chemistry would be unfeasible.

    By ENEXIO Water Technologies GmbH based in Hürth, GERMANY.

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    Water treatment solutions for the power generation industry

    Power generation industry is one of the greatest consumers of water, whether this is for cooling water applications or boiler feed (demineralized water). Lenntech can provide complete water treatment solutions in for the power generation industry considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Industrial filtration & separation solutions for the cooling tower water industry

    Cooling Tower Water.

    By Filtra Systems based in Farmington Hills, MICHIGAN (USA).

  • Membrane filtration systems for reduction of BOD/COD

    Reverse Osmosis Polishers can concentrate BOD/COD from evaporator condensate and RO permeate streams to reduce waste water. Polished water can also be re-used in plant for boiler water make-up and CIP systems. In Dairy Industry applications, `polishing` of these process water streams aids in the production of Class I water for re-use from dairy products as defined and regulated under Food & Drug Administration rules. Water produced with this technique is also very soft, generally resulting in lower cleaning chemical consumption.

    By GEA Filtration based in Hudson, WISCONSIN (USA).

  • Applications and Air Pollutants Removed in the Food Products Industry

    Complete line of dry and wet collectors for applications requiring removal of particulate from dryers, mixers, blenders and tanks. Odor control wet chemical scrubbers with liquid or gas phase oxidation chemistries and Bioscrubber systems to control odoriferous food products, ingredients and flavor emissions from processes and dryers including fish odors. Corn acidulation and starch processing acid and ethylene oxide emissions. Remove smoke house emissions and particulate, grease and odors from meat cookers and fryers. Ethanol emissions from baking ovens. Ammonia from refrigerant evacuation. Sodium hydroxide mists from CIP cleaning of tanks and equipment. Waste heat recovery and more. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Ozone generators for industrial application

    Disinfection of industrial and chemical freshwater, process water and cooling water. Disinfection, detoxification, decolouration and deoderization of industrial wastewater and improvement of its biodegradability. Oxidation of industrial off gasses. Chemical Oxidation.

    By Absolute Systems Inc. based in Edmonton, ALBERTA (CANADA).

  • Ozone System for Agriculture, Food and Wine

    Since the early 1990s wineries have been experimenting with ozone as an alternative to sanitizers like chlorines and sulfur dioxide. This has provided added benefit of reducing water usage, power consumption, and chemical treatment.

    By Piper Environmental Group, Inc. based in Castroville, CALIFORNIA (USA).

  • Water Disinfection for Industrial Water Treatment

    MIOX’s patented Mixed Oxidant Solution (MOS) or Hypochlorite (HYPO)chemistries for cooling tower and cooling loop water disinfection improves safety, lowers general corrosion rates, increases performance, and saves money. The unique qualities of MOS lowers corrosion rates by 80% in copper and 50% in steel, resulting in a reduction of downtime, maintenance, and expense. Additionally, MIOX generators improve workplace safety by eliminating the handling and storage of hazardous chemicals while maintaining steady disinfection residuals.

    By MIOX Corporation - Johnson Matthey`s Water Technologies based in Albuquerque, NEW MEXICO (USA).

  • Cooling tower water treatment

    The fresh water requirement for a cooling tower in a typical coal-based power plant is approximately 80% of the total consumption of water. These concentrated cooling water blowdown streams are extremely rich in silica, are characterized by higher hardness levels and include other organic loads. Aquatech has vast experience in recycle/reuse solutions for cooling tower blowdown and cooling tower water treatment. 

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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