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Cooling Water Applications

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    Water treatment solutiions for power industry

    Fluence has decades of experience providing sustainable treatment solutions for power industry process water and effluent. Industrialization and population growth are spurring the demand for power around the world, putting pressure on fuel and water resources. At the same time, power producers face strict pollution and air-quality controls.

    By Fluence Corporation based in White Plains, NEW YORK (USA).

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Monitoring oil in power plant cooling water

    The TD-4100 utilizes a non-fouling, non-contact flow cell which requires little to no maintenance, and uses fluorescence technology to accurately detect oil in water from low ppb to high ppm. For this application, the TD-4100 monitors oil in water at 1 to 5 ppm and signals an operator with an alarm when the concentration exceeds the high alarm relay set-point.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment solutions for cooling water treatment

    Efficiency is everything in the cooling water circuit. Everything at ProMinent revolves around the perfect cooling water circuit, which needs to experience few losses over its long life. The precise metering of inhibitors and biocides and suitable filters make this possible.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Monitoring Once Through Cooling Water

    Fluorescence-based oil in water monitors from Turner Designs Hydrocarbon Instruments have been used extensively in industrial water processes for more than 20 years. These low maintenance fluorescence monitors have no significant measurement disturbance from water turbidity or naturally occurring organics in the water. Oil in water monitors can help detect and prevent major oil spills that may cause significant environmental damage and regulatory compliance infractions.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Water treatment chemicals solutions for beverage industry

    In the beverage industry, large quantities of filtrate water and pure water are used to prepare and cool products as well as clean containers. Kurita Water Industries offers a range of products, such as filtration systems using membranes and deionizers, which combine RO (reverse osmosis) membrane water treatment chemicals, ion-exchange resins, and continuously regenerating-type deionizers. Kurita Water Industries also offers a number of wastewater treatment systems, including biochemical treatment systems that treat organic wastewater as well as wastewater reclamation systems that use RO (reverse osmosis) membrane water treatment chemicals.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment chemicals solutions for food industry

    In the food industry, filtrate water and pure water are mainly used in the different food manufacturing processes. Kurita Water Industries offers a range of products such as filtration systems that use membranes and deionizers that combine things such as RO (reverse osmosis) membrane water treatment chemicals, ion-exchange resins, and continuously regenerating-type deionizers. Kurita Water Industries also offers a number of wastewater treatment systems, including biochemical treatment systems that treat organic wastewater.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment solutions for the industrial water supply industry

    Water is widely used in industry, whether it is encountered as raw water, process water or waste water. Very often this water must be treated before entering the process to ensure its quality and properties will meet the specifications demanded by the industrial process. In addition, with recent discharge regulations and policies towards zero liquid discharge, there is a high demand for solutions for recycling and reuse of waste water produced. Lenntech provides sustainable and complete solutions for water and waste water treatment for industrial water considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delfgauw, NETHERLANDS.

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    Water treatment solutions for the chemicals & pharmaceuticals industry

    Water is a critical ingredient in chemical manufacturing operations; consistent and high-quality supplies are needed for a range of purposes including production, material processing, and cooling. Water treatment systems have to often comply to very stringent industry specific qualifications and certifications. A stable and guaranteed water supply is critical and duty stand-by solutions are frequently requested from end-users.

    By Lenntech Water Treatment based in Delfgauw, NETHERLANDS.

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    Anaerobic water purification systems for TSS removal/membrane filtration

    Many wastewater streams contain suspended solids that need to be disposed of or cause problems in ‘downstream’ wastewater treatment systems. Effective TSS removal is an important step to purify water sufficiently for reuse, thereby lowering the requirement for fresh water.

    By Paques B.V. based in EL Balk, NETHERLANDS.

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    Process water

    Process water is one of the most challenging for analysis instrumentation. Mostly this water is characterized by a certain purity, fluctuating loads, as well as very high salt concentrations. Since any disturbance in water-circuits can lead to an entire plant shutdown, resulting in huge costs, reliable and fast online water analyzers are an essential. Due to the diverse demands of various measurement challenges, application-specific analyzers provide huge advantages against standard analyzers that are used for every application.

    By LAR Process Analysers AG based in Berlin, GERMANY.

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    Flow Measurement In Cooling Water Tap for chemical industry

    Application: Closed rectangular channel, 3.8 x 3.5 m (h x w). Part filled. Walls and bottom made of concrete.

    By NIVUS GmbH based in Eppingen, GERMANY.

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    Filtration solutions for cooling systems

    The installation of AZUD filtration equipments allows the reduction of the total solids in suspension in the water, and: Helps to maintain an optimal efficiency of energy in the heat interchange process. Reduce the accumulation of particles in the components of the cooling systems. Reduce the growing of microorganisms. The higher or lower proliferation of these microorganisms is directly linked to the higher or lower availability of organic nutrients which favour the development of the same. When reducing the total quantity of suspended solids it is improved the efficiency in the application of chemical products to the treatment of water. Decrease the frequency of maintenance labours.

    By Sistema Azud, S.A. based in Alcantarilla, SPAIN.

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    Water treatment solutions for the micro-electronics industry

    Micro-electronics industry is probably the fastest growing industry driven mainly by the expansion of the computer and telecommunications markets, as well as the growing automotive, military and industrial electronic markets. The production of smaller and smaller microelectronic components is contributing for a great pressure for the purification of process waters, given the extreme high quality water demanded by the manufacturers Lenntech provides complete solutions for ultra pure water production for semi-conductor industry considering a wide range of technologies and strategies, thoroughly selected according to the client specs.

    By Lenntech Water Treatment based in Delfgauw, NETHERLANDS.

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    Water treatment solutions for the power generation industry

    Power generation industry is one of the greatest consumers of water, whether this is for cooling water applications or boiler feed (demineralized water). Lenntech can provide complete water treatment solutions in for the power generation industry considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delfgauw, NETHERLANDS.

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    Waste Water

    Waste water, especially industrial waste water, is the most challenging water for instrumentation. Mostly, this water is characterized by highly fluctuating loads, very high salt concentrations as well as a high particle density. Hence, the accurancy and speed of measurements depends on the measurement system itself and the oxidation technique used. Obviously, application-specific analyzers provide huge advantages against standard analyzers that are used for all applications.

    By LAR Process Analysers AG based in Berlin, GERMANY.

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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