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Cooling Water Applications

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    Algae control in industrial reservoirs

    Increase the water quality and efficiency of your cooling water.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

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    Chemical Water Treatment for cleaning

    Deposits in water systems, especially in heat exchangers, result in a significant heat transfer reduction, in low efficiency and a loss of cooling capacity. Some systems, after long operational periods without any water conditioning or with inadequate treatment, need cleaning. Therefore Kurita Water Solutions proposes acidic, alkaline and neutral cleaners to remove deposits, scale, fouling, dirt, grime or impurities.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment solutions for cooling water treatment

    Efficiency is everything in the cooling water circuit. Everything at ProMinent revolves around the perfect cooling water circuit, which needs to experience few losses over its long life. The precise metering of inhibitors and biocides and suitable filters make this possible.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Monitoring once through cooling water

    The Situation

    Power plants and paper mills use service water loops and mill water loops respectively for the cooling of lubricating, hydraulic, turbine and transformer oil.  These cooling systems feature large, recirculating volumes of water which are treated with biocides, dispersants, and corrosion inhibitors. By comparison, refineries often use once through cooling water systems. The cooling water is taken from lakes, rivers, or the ocean and circulated once through the plant to cool processes. Large volumes of water are used to keep the return water temperature low enough to prevent adverse effects on the environment.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Process water

    Process water is one of the most challenging for analysis instrumentation. Mostly this water is characterized by a certain purity, fluctuating loads, as well as very high salt concentrations. Since any disturbance in water-circuits can lead to an entire plant shutdown, resulting in huge costs, reliable and fast online water analyzers are an essential. Due to the diverse demands of various measurement challenges, application-specific analyzers provide huge advantages against standard analyzers that are used for every application.

    By LAR Process Analysers AG based in Berlin, GERMANY.

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    Water treatment solutions for the industrial water supply industry

    Water is widely used in industry, whether it is encountered as raw water, process water or waste water. Very often this water must be treated before entering the process to ensure its quality and properties will meet the specifications demanded by the industrial process. In addition, with recent discharge regulations and policies towards zero liquid discharge, there is a high demand for solutions for recycling and reuse of waste water produced. Lenntech provides sustainable and complete solutions for water and waste water treatment for industrial water considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Water treatment solutions for the chemicals & pharmaceuticals industry

    Water is a critical ingredient in chemical manufacturing operations; consistent and high-quality supplies are needed for a range of purposes including production, material processing, and cooling. Water treatment systems have to often comply to very stringent industry specific qualifications and certifications. A stable and guaranteed water supply is critical and duty stand-by solutions are frequently requested from end-users.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Monitoring of oil and petroleum hydrocarbons in cooling water

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

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    Water treatment solutions for the power generation industry

    Power generation industry is one of the greatest consumers of water, whether this is for cooling water applications or boiler feed (demineralized water). Lenntech can provide complete water treatment solutions in for the power generation industry considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Waste Water

    Waste water, especially industrial waste water, is the most challenging water for instrumentation. Mostly, this water is characterized by highly fluctuating loads, very high salt concentrations as well as a high particle density. Hence, the accurancy and speed of measurements depends on the measurement system itself and the oxidation technique used. Obviously, application-specific analyzers provide huge advantages against standard analyzers that are used for all applications.

    By LAR Process Analysers AG based in Berlin, GERMANY.

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    Water treatment solutions for the micro-electronics industry

    Micro-electronics industry is probably the fastest growing industry driven mainly by the expansion of the computer and telecommunications markets, as well as the growing automotive, military and industrial electronic markets. The production of smaller and smaller microelectronic components is contributing for a great pressure for the purification of process waters, given the extreme high quality water demanded by the manufacturers Lenntech provides complete solutions for ultra pure water production for semi-conductor industry considering a wide range of technologies and strategies, thoroughly selected according to the client specs.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Flow & Energy Management Solutions for plant & machine

    Spire Metering offers several solutions for leakage detection. The flowmeters are used to monitor cooling water in machining process. They are used also in liquid process control and leakage detection applications.

    By Spire Metering Technology based in Marlborough, MASSACHUSETTS (USA).

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    Flow Measurement In Cooling Water Tap for chemical industry

    Application: Closed rectangular channel, 3.8 x 3.5 m (h x w). Part filled. Walls and bottom made of concrete.

    By NIVUS GmbH based in Eppingen, GERMANY.

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Industrial filtration & separation solutions for the cooling tower water industry

    Cooling Tower Water.

    By Filtra Systems based in Farmington Hills, MICHIGAN (USA).

  • Water Monitoring and Flow Measurement Systems for Hydrology

    In recent years acoustic flow measurement and flow metering has established itself as the standard method for measurement in many hydrological stations but is also used as the basis for various applications, for example for flood protection and flood forecasting. Ultrasonic flow meters are also used in hydro-engineering constructions. With this almost contact free technology data can be recorded continuously and it provides 24/7 monitoring. Such flow monitoring is particularly important in waterways used for shipping, transportation, irrigation, drainage and for cooling water extraction of power plants. A further important use of transit-time open channel flow meters is the transportation of water used for the supply of drinking water. Here the focus lies on detecting the flow rate of water loss at an early stage as it is sometimes difficult to detect small leakages.

    By HydroVision GmbH based in Kaufbeuren, GERMANY.

  • Microbial testing in cooling water system industry

    Superior reliability for superior control! Biocide treatments are essential to control microbiological growth in cooling systems. If not properly managed, the warm environments of cooling systems are ideal for the growth of microorganisms. As microorganism communities grow in cooling systems, they can attach to pipe walls and form biofilms. These biofilms pose serious risks, from human health risks like Legionnaire`s disease to reduced operating efficiency and eventually to equipment failure via microbiologically influenced corrosion (MIC).

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

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