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Cooling Water Applications

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    Algae control in industrial reservoirs

    Increase the water quality and efficiency of your cooling water.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Biofouling control in cooling basins

    Prevent biofilm formation and lower bacterial counts, and chemical consumption.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

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    Water treatment solutions for cooling water treatment

    Efficiency is everything in the cooling water circuit. Everything at ProMinent revolves around the perfect cooling water circuit, which needs to experience few losses over its long life. The precise metering of inhibitors and biocides and suitable filters make this possible.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Tokyo, JAPAN.

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    Chemical Water Treatment for cleaning

    Deposits in water systems, especially in heat exchangers, result in a significant heat transfer reduction, in low efficiency and a loss of cooling capacity. Some systems, after long operational periods without any water conditioning or with inadequate treatment, need cleaning. Therefore Kurita Water Solutions proposes acidic, alkaline and neutral cleaners to remove deposits, scale, fouling, dirt, grime or impurities.

    By Kurita based in Tokyo, JAPAN.

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    Monitoring once through cooling water

    The Situation

    Power plants and paper mills use service water loops and mill water loops respectively for the cooling of lubricating, hydraulic, turbine and transformer oil.  These cooling systems feature large, recirculating volumes of water which are treated with biocides, dispersants, and corrosion inhibitors. By comparison, refineries often use once through cooling water systems. The cooling water is taken from lakes, rivers, or the ocean and circulated once through the plant to cool processes. Large volumes of water are used to keep the return water temperature low enough to prevent adverse effects on the environment.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Electrochemical solutions and water technologies for mining

    Winning with electrode design to reduce energy costs in traditional processes and UAT Reverse Osmosis (RO) Membrane Filtration Systems to meet any tap or brackish application need. Nickel and cobalt production,  precious  metal refining (gold, silver), recovery of copper from bleed streams or valuable metals from industrial wastewater, are some of the applications of our titanium DSA® anodes.

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    Industrial filtration & separation solutions for the cooling tower water industry

    Cooling Tower Water.

    By Filtra Systems based in Farmington Hills, MICHIGAN (USA).

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    Process water

    Process water is one of the most challenging for analysis instrumentation. Mostly this water is characterized by a certain purity, fluctuating loads, as well as very high salt concentrations. Since any disturbance in water-circuits can lead to an entire plant shutdown, resulting in huge costs, reliable and fast online water analyzers are an essential. Due to the diverse demands of various measurement challenges, application-specific analyzers provide huge advantages against standard analyzers that are used for every application.

    By LAR Process Analysers AG based in Berlin, GERMANY.

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    Monitoring of oil and petroleum hydrocarbons in cooling water

    By Lumex Instruments Group based in Mission, BRITISH COLUMBIA (CANADA).

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    Flow Measurement In Cooling Water Tap for chemical industry

    Application: Closed rectangular channel, 3.8 x 3.5 m (h x w). Part filled. Walls and bottom made of concrete.

    By NIVUS GmbH based in Eppingen, GERMANY.

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    Waste Water

    Waste water, especially industrial waste water, is the most challenging water for instrumentation. Mostly, this water is characterized by highly fluctuating loads, very high salt concentrations as well as a high particle density. Hence, the accurancy and speed of measurements depends on the measurement system itself and the oxidation technique used. Obviously, application-specific analyzers provide huge advantages against standard analyzers that are used for all applications.

    By LAR Process Analysers AG based in Berlin, GERMANY.

  • Water treatment research for power generation sector

    The power generation sector is the largest industrial user of water in the world, with a need for enormous volumes of water for cooling and ultrapure water to supply boiler systems. Investment in water treatment technologies for this sector is worth $2.1 billion. Rapid industrialisation and economic growth in South East Asia and Sub-Saharan Africa is increasing demand for electricity, requiring significant investment in water technologies. Environmental regulation will push for increased treatment of scrubber wastewater and solutions to reduce the burden that cooling places on the local environment.

    By Global Water Intelligence (GWI) based in Oxford, UNITED KINGDOM.

  • Microbial testing in cooling water system industry

    Superior reliability for superior control! Biocide treatments are essential to control microbiological growth in cooling systems. If not properly managed, the warm environments of cooling systems are ideal for the growth of microorganisms. As microorganism communities grow in cooling systems, they can attach to pipe walls and form biofilms. These biofilms pose serious risks, from human health risks like Legionnaire`s disease to reduced operating efficiency and eventually to equipment failure via microbiologically influenced corrosion (MIC).

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Floating Cover – Industry

    The Hexa-Cover Floating Cover is the optimum solution as a cover for almost any form of surface liquid, i.e.: Chemicals Chemical, Oil Oil, Leachate Leachate, Decoction Decoction, Food and Beverage Food and Beverage, Pulp and paper Pulp and paper, Hexa-Cover(R) Floating Tile Cover Fish farms, Slaughter houses Slaughter houses, Dairies Dairies, Cement plants Cement plants, Mines Mines, Dredging and excavation works Dredging and excavation works, , for controlling odor, heat loss, emission etc.

    By Hexa-Cover A/S based in Thisted, DENMARK.

  • Industrial solutions for cooling water contamination

    Problem: Large quantities of water are used for cooling in industrial manufacturing. To prevent scaling, corrosion and biofilm in the cooling system, inhibitors and biocides are regularity dosed. Make-up water is continuously added to the system to balance the loss of water from evaporation. As water is added, the concentration of chemicals is diluted and the quality of water changes.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

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