Wastewater treatment advisor solutions for control technology sector - Water and Wastewater - Water Treatment
In the era of Industry 4.0, automated machine regulation has come to play an increasingly important role in waste water management. Digital control systems depend on measurement values that are constantly recorded by sensors and have become significantly faster, more accurate and more precise than a manual control system could ever be. AERZEN control technology offers a wide range of options and implements optimal automated machine control, including for third-party products. There is tremendous potential for savings, both for decentralised individual systems and smart global control systems. AERZEN control systems are easily integrated into existing plants or machines and immediately facilitate demand-driven operation at all times.
Decentralised or centralised control system, individual or global control system. Our intelligent control system models are designed especially for the operation of compressed air machines and serve as the nervous centre of the compressor unit. Thanks to their modularity, they offer a variety of options and can meet any requirement. The modular system enables flexibility and cost efficiency. Only what is required for the specific application is integrated into the system. As a specialist in blowers and compressors, AERZEN leads the way in efficient machine control in a wide range of industries. We support you with analysis and advice.
AERtronic is a traditional local assembly control system. As an individual blower control, it is generally built into the acoustic hood of a machine. However, it can also be installed separately on a rack or in a switch cabinet. AERtronic constantly provides optimal control for the machines connected to it and reports operational events at an early stage. All operating data, such as pressure and temperature range and other parameters, are combined in the AERtronic and recorded in memory.
Targeted analysis of operating processes can be performed with the help of the recorded data. This enables maintenance and service periods to be systematically planned and corrective measures to be introduced with greater precision. Adjustable limit values simplify monitoring of compressor operation. Thanks to its communication function, AERtronic is able to incorporate the assemblies into the existing control systems via a fieldbus connection.
As a master global control system, AERtronic controls up to twelve assemblies. The machines in the compressed air station are switched on and off as needed. This avoids no-load operation and minimises load or no-load switching cycles.
The clear and intuitive 4.3" TFT display (thin film transistor display) with touchscreen enables the control and on-site monitoring of process data, such as operating hours, working pressure, service hours or operating events. After commissioning and entry of the operating parameters, AERtronic independently assumes control of the machine at maximum efficiency.
The Profinet fieldbus system is considered an Ethernet-based communication standard in the field of automation technology. That’s why in addition to other fieldbus connections such as MODBUS RTU, PROFIBUS DP, MODBUS Gateway and MODBUS TCP, AERtronic also offers a Profinet interface. This ensures a secure connection to the customer’s own IT system and bi-directional data exchange between the control room and compressed air station. Compared to other fieldbus systems, the Profinet fieldbus connection offers greater flexibility, faster device and network diagnosis and, thanks to the higher data rate, a significant performance boost. Profinet modules can be retrofitted quickly, easily and inexpensively at any time.
AERZEN WebView enables AERtronic and AERsmart to be expanded into a decentralised control system with globally available remote access to process and machine data. All that is required is a Web-enabled mobile or stationary device and a standard browser. The application requires no additional software or apps. AERZEN WebView continuously displays all the operating data of the air compressors that are controlled by AERtronic or AERsmart. Users can also retrieve and transfer fault messages and message histories. WebView thus enables decentralised, site-independent control, monitoring, maintenance planning and remote diagnosis via Intranet or Internet.
