Castolin Eutectic GmbH applications

Castolin Eutectic offers tailor-made wear protection solutions for a wide range of components from the recycling industry. At any time, our knowledgeable and helpful engineer service team will be delighted to provide you advice and suggest the best product and application technique.

Grapples suffer from intense wear due to the harsh environment they work in. Abrasion and impact are their worst enemies. Our proven applications extend the life of the grapples from 4 to 10 times. More efficient grabbing makes the work environment safer.

Feeding Chutes: The constant abrasion of metal against the walls of the chute produces an extreme wear overtime. Reinforcing the chute walls with our CDP wearplate solutions significantly increases the longevity of the equipment.

Cyclones: The dust particles produce aggresive wear by erosion in specific parts of the cyclones. The cyclones fitted with our CDP wearplate solutions have shown their effectiveness against erosion increasing the life of the equipment substantially.

Piping: The recycling industry consumes a big deal if pipping. These pipes are exposed to erosion, specially at the corners or elbows. Our CastoTube solutions have shown to be highly efficient in avoiding erosion and extending the life of the equipment.

In landfills, tyres do not decompose for hundreds of years, occupy a lot of space and also represent a substantial fire risk. Using tyres as a fuel is promising, but transport to incinerators may be too costly. For all these reasons, tyres are often shredded prior to dumping or incineration or for re-use as rubber crumb. Rubber crumb is increasingly applied in roadbuilding -rubber asphalt or ‘whispering’ asphalt - or as a resilient base for running tracks, tennis courts.

Superior tube protection: For decades, Castolin Eutectic has been the provider of choice for service, repair and preventive maintenance of heavy-duty and industrial process equipment. In power generation, protecting your industrial process equipment, boilers, tubes and walls from future corrosion and erosion, while also extending your tubes’ useful life is vital to your operation’s bottom line. With LaserClad, you can experience more reliability and better across-the-board performance with a new, state-of-the-art laser overlay process that provides perfection in an imperfect world.

Screws: Owing to our CDP® technology and the experience of our metalworking workshops, we can offer you custom parts according to your needs. These wearplates will allow you to increase the life of your screws and reduce your interventions of maintenance and repair.

Chilled or white cast iron is normally used for precipitator tanks which collect high speed fly ashes from the boilers in thermal power stations. These tanks suffer from severe wear by erosion and require frequent replacement. A longer service life solution, which is also more economic, has been found by inserting CDP® 4666 welded wear plates and joining them with EutecTrode XHD 646.

In steel plants, equipment that processes sinter at very high temperature is exposed to severe wear conditions. In particular, the sinter crusher that has to ensure large through-put must be wear-protected in order to avoid expensive maintenance and frequent plant shutdowns. Maintenance Managers agree that standard solutions available on the market are not sufficient for their needs. Rotors and breaker bars must regularly be replaced with new ones.