Columbia Steel Casting Co., Inc. products

For better production and longer wear life, choose Columbia cone crusher liners. Standard, heavy-duty, and custom wear parts for all popular cone crushers. Columbia designs and manufactures its parts to the task. OEM liners are based on average conditions, and few cone crushers work under “average” conditions, which is why we have so many options available.

The right jaw design can make a big difference for your jaw crusher. Our customers have proven that the right jaw plate design can make a dramatic difference, depending on the application. We have many case histories in which wear life increases of 50% are common, and some in which wear life increased up to 300%.

Gyratory crusher wear parts engineered for your unique needs. Real world solutions: For over four decades, Columbia Steel has applied the same engineering problem-solving to gyratory crushers which has proven so effective on cone crushers. We went into the field and studied the many areas for potential improvement: poor nip of feed material, excessive wear in the lower crushing chamber, poor throughput from partially worn parts, excessive wear metal discard costs and problems with uneven or localized wear. We’re the leader in gyratory crusher liner innovations, and it’s a rare crusher which cannot show significant gains in production and wear life from a Columbia analysis and improved wear parts.

Gyratory concaves engineered for better wear, less downtime. Concave alloy selection: We use the hardest alloy that will withstand the impacts of a specific gyratory application. This depends on the compressive strength, toughness, and friability of the material being crushed. For example, crushing some tough materials demands work-hardening manganese steel. But the same liners used for an abrasive, friable ore may wear quickly because there are insufficient impacts to cause the surface to work harden. Pit practices are also a factor. Where tramp iron is regularly encountered, manganese steel is the best choice to avoid breakage, because harder steels and irons will risk cracking or failure.

Need replacement accessories for your gyratory? Looking for ways to increase wear part life? You may have already heard about our long-wearing mantle and concave designs. But did you know Columbia Steel also makes other top performing wear parts for gyratory crushers? Improve the productivity of your gyratory crusher with long lasting wear parts manufactured by Columbia Steel. Ask us about standard designs, heavy duty, or custom configurations, in a variety of wear resistant alloys, and with our Xtend Process® high carbide overlays.

Xtralloy’s high alloy content and superior quality mean longer wear life where it matters most. Columbia Steel’s 24% manganese steel, Xtralloy®, became a production alloy in 1988 and has been widely accepted by customers in aggregate production and ore processing as a way to reduce downtime costs.

Reduce the cost of wear in high abrasion, high impact conditions with our Xtend Process overlay.  After extensive development and use in the field, Columbia Steel offers many of its replacement parts with Xtend Process® high hardness carbide facing. Columbia field studies confirm that Xtend bi-metallic parts offer significant advantages in many applications.