Kaysun Corporation services

Scientific molding is a systematic approach to injection molding that is based largely on the tenets of the scientific method (developing and testing a hypothesis, drawing conclusions, and providing reproducible results). It uses comprehensive data collection and analysis techniques to develop and document the specifications, settings, and steps required to create a tightly controlled and repeatable manufacturing process. Traditionally, components are brought into specification using a “trial and error” molding process. Scientific molding eliminates the guesswork and rework by using advanced sensors and sophisticated software to establish melt and cooling temperatures, fill rates, pack and hold pressures, and other material-specific variables prior to production. Similar technology and benchmarking is used to monitor each phase of the molding process to ensure consistent quality, precision, and defect-free repeatability.

Kaysun Corporation’s engineering and manufacturing teams work with clients to select the best materials and processes to maximize the manufacturability of their products, saving them millions of dollars in plastics design and development costs. Because the products we make are often complex in design with exact tolerances, the best way to optimize the design process is by getting Kaysun involved in the earliest stages of the project. This is the perfect time to combine the client’s vision of how they want the product to perform with our own deep knowledge of technology, material science, and manufacturability. Working together early in the design process results in the best possible product at the lowest possible cost.