Mayfran International, Inc. products
Machine Tool - Chip Conveyors
Maryfran - Chip Conveyors
Mayfran hinge belt chip conveyorsare recognized for reliable and efficient handling of chips from machine tools. Tank cleanout frequency can be extended from as often as daily with chip trays to weekly to quarterly with chip conveyors, giving significant reductions in labor costs and machine downtime. Using ahinged steel belt conveyor, Mayfran chip conveyors easily handle hot chips, wet or dry chips, borings, turnings and other scrap material. A range of belt pitches to fit most machine tool applications, Proven roller block design for longer chain lif, Robust overload protection for drive to extend motor lif, Hardened component option available for applications involving abrasive materials.
Mayfran - Drag Conveyors (Scraper Conveyors) for Chip Handling
Drag conveyors(also calledscraper conveyors) are well suited for applications with dry cast iron or wet cast iron or aluminum applications generating fine chips where coolant cleanliness is not critical. Custom-designed to fit the application, our drag conveyors can be extended to lengths as required for moving material short or long distances. Using a simple chain design with spaced cross bars acting as scrapers, they pull material across a smooth flat bed. Longer drag conveyor solutions are available for central chip handling requirements or for infeed tochip processing solutions. Contact Mayfran today to learn more about our scraper conveyors or any of our other chip processing solutions.
Mayfran - CleanSweep-RM Conveyors
CleanSweep-RM conveyors are the best general purpose chip conveyor available utilizing proven cleaning technology for effective chip handling and removal.
Machine Tool - Separator Conveyors
Separator - ConSep Conveyor
The ConSep® conveyor-separator provides outstanding chip removal and coolant cleaning for your machine tool. With the capability to handle nearly any chip type and material, while providing coolant cleanliness to 50 micron nominal, ConSep systems are well suited for general purpose machining. Tank cleanout periods can be extended from monthly for standard chip conveyors to annually for ConSep systems, reducing downtime and maintenance costs. The dual beltConSep 2000 system can handle most chip types and materials and includes a permanent self-cleaning media drum separates fines from the coolant to 50 micron nominal. Integrated media-free backwash system eliminates filter replacements, clogged screens and pumps, Plug and run packages available for many machine tools to ease installation, Hardened components option available for applications involving abrasive materials.
Separator - ConSep® conveyor
The ConSep® conveyor-separator provides outstanding chip removal and coolant cleaning for your machine tool. With the capability to handle nearly any chip type and material, while providing coolant cleanliness to 50 micron nominal, ConSep systems are well suited for general purpose machining. Tank cleanout periods can be extended from monthly for standard chip conveyors to annually for ConSep systems, reducing downtime and maintenance costs. The single beltConSep 2000II system, with a lower profile design, allows for an easier integration into certain machining centers and lathes, while providing for floor space savings. Integrated media-free backwash system eliminates filter replacements, clogged screens and pumps, Plug and run packages available for many machine tools to ease installation, Hardened components option available for applications involving abrasive materials.
ConSep - All-In-One Chip Conveyor and Coolant Cleaning System
The ConSep Flex all-in-one chip conveyor and coolant cleaning system combines three chip removal technologies in one compact package: Hinged steel belt conveyor for removing most chips and turnings. Drag (scraper) conveyor to remove fine chips and swarf. Magnetic bed to attract ferrous fines (such as cast iron) for removal by scraper.
CHIP Shredders / Crushers
Mono Shaft Shredder
The patented one shaft shredder with automatic ejector of large parts. Especially suitable for use in machine pump back systems for chips and coolants. Compact and robust design with the Mayfran high quality features. Maximum security for the user, since no manual intervention is necessary. Large parts can no longer block the crusher and interrupt the operation.
Twin Shaft Shredder
The solution for 1 - 3 machine tools. Twin shaft shredder, built into machine pump back systems, that has been developed for hard and brittle materials. Suitable for small amounts that are fed continuously. Compact design with oversized bearings, shafts and couplings.
Chip Wringers / Swarf Centrifuges
Pneumatic Discharge Wringers
TD-Series Pneumatic Discharge wringers, an ideal solution for lighter materials like aluminum, and capable of processing steel, brass, and stainless steel.
Vertical Bowl Up Wringers
The low cost VBU Series Wringer from Mayfran is ideal for medium chip volumes. It offers a solution to handling wet chips in today`s machine shops. Dried chips can be safely stored and transported. It also allows the reclaiming of coolant for recycling.