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PROREC GmbH
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4 services found

PROREC GmbH services

Process Engineering Services

Our engineers develop complex lab and pilot scale rigs as well as miniplants to exactly match your research requirements. Starting from a basic concept we can carry out basic and detailed enginee­ring: from Process Flow Diagrams through to P&ID drawings and a fully speci­fied Bill of Materials. Detailed calculations and design of all impor­tant process steps such as reactors and heat exchangers is carried out using quan­ti­tative engineering cal­cula­tions and our long experience at this scale. We also define the process control strategy and select the optimal mea­surement tech­niques and instrument types. Process and Equipment safety and design of protec­tive systems and relief streams are firmly in our focus and inte­grated into the plant design from the very beginning onwards. 

Project Management Services

PROREC can lead project management activities for design, purchase and com­mis­sio­ning of lab scale and pilot units on our clients’ behalf. Our project managers, who are expe­rienced in the spe­cific demands of deve­loping and manu­fac­turing R&D scale units, lead the project in a com­pre­hensive and struc­tured manner. Projects are split into clearly defined steps, phases and mile­stones. Project con­trol­ling is based on regular checks and fore­casting of costs, time, tech­nical perfor­mance and qua­lity. A con­tinuous risk analysis during the process leads to the early iden­tifi­cation and miti­gation of project risks. Changes and devia­tions to the plan can thus be accounted for and inte­grated into the project. Open and trans­parent communi­cation between all internal and external stake­holder is our highest priority.

Debottlenecking & Troubleshooting Services

Whether adding new func­tio­nality to existing equip­ment or impro­ving equi­pment throughput, PROREC can support you in the modifi­cation or revamp of your R&D units and mini­plants. Based on a detailed analysis of the current unit we develop, together with our cus­tomers, clear targets and speci­fi­cations. Building on this we develop the required solutions taking into account technical and financial requi­rements. In addition to improving existing assets with regards to pro­ducti­vity, quality and safety we can solve acute current problems (Trouble­shooting). The project build phase of our revamp and debottle­necking projects is carried out together with our coope­ration partners in equipment manu­fac­turing and process automation.



Process Safety & Risk Management Services

Process Safety is a key factor in the process and high hazard indus­tries. Based on a com­pre­­hen­sive and inde­pendent view we offer safety assess­ments and develop a basis of safety for your R&D and pilot units. We can provide semi-quantitative risk assess­ments & Hazard Studies, making sure that residual risk is accep­tably managed. Our Process Safety services can be applied to new units, review exis­ting units and modifi­cations/revamps of existing equipment. We advise on the choice, concept & detailed design of safety systems, including func­tional safety systems (SIL classi­fi­cation) and relief stream design. We can also support our clients with our exper­tise in the develop­ment & review of explosion safety assess­ments and area classi­fi­cations.