Welding Alloys products

Welding Consumables - Hardfacing

Hardface - Cored Wire for Severe Abrasive Wear Applications

HARDFACE HC-O is a specialized cored wire designed for self-shielded metal arc hardfacing processes. It delivers a high chromium cast iron deposit with a significant quantity of hard primary chromium carbides embedded in a resilient austenitic matrix. This composition makes it exceptionally suitable for components exposed to extremely severe abrasive wear combined with moderate impact. The wire is engineered to enhance durability and performance in critical applications, ensuring extended service life of wear-intensive parts. It is important to note that welding techniques and product specifications are subject to modifications, and users must evaluate the product's appropriateness for their specific needs and applications. The product details provided are intended as general guidance and may vary by region; consulting local subsidiaries is recommended for accurate information.

Hardface - Self-Shielded Metal Arc Hardfacing Wire

HARDFACE CN-O is a cored wire specifically designed for self-shielded metal arc hardfacing. It features a high chromium cast iron deposit, which contains a significant proportion of hard primary chromium carbides dispersed within a tough austenitic matrix. This composition enables the deposit to withstand harsh conditions of abrasion and impact, maintaining its integrity up to temperatures of 450°C. Such characteristics make HARDFACE CN-O an ideal choice for various wear-resistant applications where both severe abrasion and impact resistance are required. The product is suitable for a range of welding positions, leveraging advanced welding techniques that continually evolve to meet industry demands. Detailed descriptions, illustrations, and properties of the product are subject to change, with region-specific information available through local subsidiaries.

Welding Machines - Fixed Installation Welding Machines

Welding Alloys - Automated Roll Cladding and Hardfacing Welding Machine

The Roll Cladder Welding Machine by Welding Alloys is a highly automated system designed for the meticulous cladding and hardfacing of various types of rolls, including continuous casting rolls, hot strip mill rolls, pinch rolls, coiler rolls, and top zone rolls. This machine integrates rugged hardware with advanced operating software, allowing for the seamless completion of welding processes across roll journals, steps, and bodies in a single continuous operation. Models R1000, R3000, and R6000 cater to different operational scales, supporting single or multiple welding heads, accommodating either single or dual rolls. Enhanced precision and performance are delivered through the D3-Touch control technology, which provides a touch-screen interface for optimizing fully automated welding techniques. The machine's efficiency is further supported by compatible consumables such as CHROMECORE 414N-S, CHROMECORE 430N-S, and STELLOY 21-G, ensuring robust and consistent weld quality. This machine is pivotal in applications demanding high-quality finishes and durability in roll components.

Welding Alloys - Screwflight Automated Welding Machine for Screw Cladding

The Screwflight automated welding machine by Welding Alloys is engineered to clad various segments of screws, enhancing welding efficiency and speed. Designed to weld screws in multiple positions, particularly the downhand position, it ensures maximum productivity through automation of the shaft, fillet, and flight welding, as well as the exterior of the screw. With its 5-axis movement, it maintains consistent surface speeds, aligning the screw in any direction to achieve superior weld quality and precision. This machine is suitable for cladding different types of screws, including those used in conveyors and feeders across industries such as food processing, cement production, recycling, and pulp & paper manufacturing. Integrated with the D3-Touch control system, it leverages advanced touch screen technology for automation, improving the efficiency and accuracy of welding processes. The Screwflight welding machine can also be customized for specific welding needs or retrofitted to enhance existing welding equipment.

Wear plates, pipes & components - Composite Wear Plates

Hardplate - Composite Wear Plate for High Abrasion Resistance

Designed to endure high working temperatures, harsh environments and extreme wear, Hardplate™ is a heavy-duty composite wear plate. These plates consist of a low carbon base material overlaid with various chromium and complex carbide based alloys, tailored based on application needs, wear phenomenon, and operating conditions. Perfect for applications requiring high resistance to abrasion, these products are built using proven welding procedures and adhere to stringent quality assurance standards. This ensures a high-quality product meeting the expectations of demanding industries. The wear resistant properties of these plates significantly outstrip those of quenched and tempered abrasion resistant steels. Additionally, through the Integra™ service centers worldwide, Welding Alloys provides specialized design and fabrication services, reaffirming their commitment to combating industrial wear through advanced technological solutions.

Portable Welding Machines

Welding Alloys - Workshop Maintenance Kit Welding Machine

The Workshop Maintenance Kit (WMK) from Welding Alloys is a portable, automated welding machine engineered for various hardfacing, cladding, and joining applications. This machine features a lightweight frame and a modular design that allows for easy assembly into multiple configurations, making it adaptable to diverse welding tasks. The WMK can be set up for use on a lathe, a manipulator, a rotating table, or for in-situ welding operations. It is particularly suitable for welding tasks such as shaft welding, long roll welding, mantle welding, valve welding, and pipe cladding. Transitioning from manual to automatic welding with the WMK enhances welding efficiency and promises a quick return on investment. The machine is compatible with the D3 Pendant control system, which is lightweight and user-friendly, ensuring precise execution of welds. It also supports various consumables like HARDFACE HC-O and GAMMA 182. This versatile machine is a cost-effective solution for both workshop and on-site maintenance needs.

Custom Machines

Welding Alloys - Frog Top Rail Welding Machine

Welding Alloys' Frog Top Rail (FTR) welding machine is engineered for the specialized task of rail and trackwork surface restoration, particularly for turnout frogs. This automated solution extends the life of railway infrastructures by providing precise, consistent welds with minimal operator intervention. Incorporating the advanced D3 Pendant control system with touch screen functionality, this machine offers superior control and ease of use, ensuring optimal performance in rail maintenance. Compatible consumables like HARDFACE APRAIL-O and HARDFACE TLN-O enhance its adaptability for various welding scenarios. The FTR welding machine boosts safety, efficiency, and the longevity of rail operations, making it essential for any comprehensive railway maintenance program.