6350 - Stainless Steel High Pressure Pulse Pump Data Sheet

Injection RateStainless SteelHigh PressurePulse PumpPatent PendingModel 6350SPECIFICATIONSU.S. Measure Metric MeasurePressure Range ............500 to 3000 PSI (35 to 210 BAR)Flow Range .........................1 to 12 GPH (3.7 to 45.4 LPH)RPM Range.................300 to 1800 RPM (300 to 1800 RPM)Inlet Port (1) ....................1/4" Hose Barb (1/4" Hose Barb)Discharge Port (1) ..................1/8" NPTF (1/8" NPTF)Weight (w/o Adapter Assy) ..........2.9 lbs. (13.15 kg)Diameter ..............................................2" (50.8 mm)Length......................................................5" (127 mm)FEATURES? Permits chemical application at systempressures up to 3000 psi.? Chemical resistant stainless steel inlet anddischarge bodies.? All internal metal wear parts are stainless steelfor durability.? Fluorocarbon elastomers for resilience andchemical compatibility.? Mounts directly on the pump manifold.®“Customer confidence is our greatest asset”WARNINGAll systems require both a primary pressure regulating device (i.e., regulator, unloader) anda secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure toinstall such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility for theoperation of a customer’s high pressure system.Pump RPM Injection Rate300..................... 3.0 GPH400 ................... 4.0 GPH500 ................... 5.0 GPH600 ................... 6.0 GPH700 ................... 7.0 GPH800 ................... 8.0 GPH900 ................... 9.0 GPH1000 ................ 10.0 GPHPump RPM Injection Rate1100 ............... 11.0 GPH1200 ............... 12.0 GPH1300 ............... 12.0 GPH1400 ............... 12.0 GPH1500 ................ 12.0 GPH1600 ............... 12.0 GPH1700 ............... 12.0 GPH1800 ............... 12.0 GPH SELECTIONSelect proper adapter assembly to match the appropriate pumpmodel.INSTALLATIONPlunger Pump Conversion 1. Remove center inlet valve plug from discharge manifold.2. Remove complete valve assembly from valve chamber.3. Separate spring retainer from valve seat.4. Install modified spring retainer from adapter assembly ontovalve seat.5. Install complete valve assembly into valve chamber.6. Lubricate and install new valve plug o-ring around small endof adapter body. Lubricate and install new backup-ring andthen new o-ring around larger end of adapter body.7. Thread adapter assembly into valve chamber and torque to870 in-lbs.8. Apply Loctite®242® to exposed threads of adapter assembly.Thread pulse pump onto adapter assembly and positionpulse pump so that 1/4"NPT barb is in desired position.9. Attach priming bulb with hose to 1/4"NPT barb on pulse pump.10. Attach any standard high pressure hose from 1/8"NPT porton pulse pump to a metering valve after the unloader.Piston Pump Conversion1. Remove discharge manifold from the piston pump.2. Replace with new pulse pump manifold and associated parts,and a new flat valve kit.3. Place pulse pump manifold with three cylinder holes facingupwards.4. In the cylinder hole with the deeper counterbore, install onewhite PTFE seal washer and one spring retainer (withoutnylon insert).5. Install heavy duty spring, standard flat valve spring, flat valve,flat seat and spacer into this same deep cylinder hole. 6. In the remaining two cylinder holes, first install one whitePTFE seal washer and then a complete flat valve assembly.7. Remove existing shims from each cylinder bolt. Since thenumber of shims may change with the manifold, refer to TechBulletin 017 for proper shimming procedure and mount pulsepump manifold to pump. 8. Lubricate and install backup-ring and then o-ring on adapterassembly.9. Thread adapter assembly into special 1/2"NPTF port on thetop of the pulse pump manifold. 10. Apply Loctite®242® to exposed threads of adapter assembly.Thread pulse pump into adapter assembly and position pulsepump so that 1/4" NPT barb is in desired position.11. Attach priming bulb with hose to 1/4"NPT barb on pulse pump.12. Attach any standard high pressure hose from 1/8"NPT porton pulse pump to a metering valve after the unloader.OPERATION1. Ensure that pump is hooked up to a water supply but is NOTrunning.2. Squeeze priming bulb repeatedly until chemical flows throughthe pulse pump, this will ensure that the pulse pump isproperly primed.3. Start up pump and set regulating device to desired pressure.Note: Main pump inlet pressure must not exceed 20 psi.4. To adjust the amount of chemical drawn into the system, installa metering valve in the discharge line of the pulse pump.Note: Metering valve is not supplied with pulse pump.Pump Models Adapter Assembly285, 295, 335, 435, 625, 825, 1015..............................................764003CP1120, 3CP1130, 3CP1140 ...................................................76405310, 340, 350, 5CP2120W, 5CP2140WCS, 5CP2150W.............764055CP3120, 5CP5120, 5CP5150 ...................................................76410530, 550.....................................................................................76415660, 1050...................................................................................764155CP6120 ....................................................................................764157CP6170 ....................................................................................764151987324651/4" HOSE BARBCHEMICAL INLET TROUBLESHOOTINGNo chemical ? Air in chemical supply line. supply from ? Foreign material in inlet orpulse pump discharge valves of drive pump.? Foreign material in inlet ordischarge valves of pulse pump.? System not properly primed.Limited chemical ? Worn inlet and discharge valves.supply from ? Restriction in metering hose.pulse pump ? Restriction between drive pumpand pulse pump.1 Plunger Pump2 Gauge3 Adapter Assembly4 Pulse Pump5 Priming Bulb (Included w/Pulse Pump)6 High Pressure Discharge Hose7 Metering Valve8 Tee9 UnloaderPARTS LISTITEM PN MATL DESCRIPTION QTY1 76102 S Body, Pulse 12 76129 CC Plunger (M20x15.4) 13 76139 S Rod, Plunger 14 45847 CC Plunger (M18X14) 15 76709 SS Spring, Return 16 46652 HT Seal Assy, HPS 17 46667 HT Seal Assy, HPS 18 46504 S Retainer, Plunger 19 33873 NY Valve, Inlet 110 88575 S Washer, Conical (M6) 111 44871 S Spacer, Inlet 112 81240 S Nut, Hex (M6) 113 76103 S Body, Inlet 114 76128 S Cylinder 115 76104 S Body, Discharge 116 76112 S Ring, Retainer 117 76119 S Screw, HSH (M6X70) 418 44872 S Spring 119 46764 S Valve 120 76656 FPM O-Ring, Discharge Valve Seat - 70D 121 543988 PVDF Retainer, Spring 1ITEM PN MATL DESCRIPTION QTY22 545177 S Seat 123 46865 S Spring 124 11377 FPM O-Ring - 80D 225 76113 FPM O-Ring, Body - 75D 126 17399 NBR O-Ring - 80D 127 43235 PTFE Back-up-Ring 128 44041 SS Gasket 129 76339 S Clamp, Hose 1/4" 230 76268 PVC Tubing 1/4"x4" 131 76651 S Barb, Hose 1/4" 132 76649 RBR Bulb, Priming 133 76639 D Retainer, Stroke 134 76640 S Spacer, Retainer 135 76641 S Washer, Retainer 176400 — Assembly, Adapter 176405 — Assembly, Adapter 176410 — Assembly, Adapter 176415 — Assembly, Adapter 1— 76270 FPM Kit, Seal (Inclds: 6,7,16,20,24-27) 1— 76275 FPM Kit, Valve (Inclds: 9-12,18-23) 1— 76280 CC Kit, Plunger (Inclds: 2-4,8-12,18,26-28,33-35) 1167125828234333552712 1018 119 4631317152119 2224142031292427291/4" HOSE BARBCHEMICAL INLET1/8" NPTFDISCHARGE322326EXPLODED VIEWJuly 2007Italics are optional items.MATERIAL CODES (Not Part of Part Number): CC=Ceramic D=Acetal FPM=Fluorocarbon HT=High Temp NBR=Medium Nitrile (Buna-N) NY=NylonPTFE=Pure Polytetrafluoroethylene PVC=Polyvinyl Chloride PVDF=Polyvinylidene Fluoride RBR=Rubber S=304SS SS=316SS6350 PULSE PUMP76652761257612676400 Adapter Assembly7665376125761261761589992876405 Adapter Assembly766547612576126483651754989992876410 Adapter Assembly7665576125761261761789993676415 Adapter AssemblyMAINTENANCEPulse Pump Disassembly1. Remove four hex socket head cap screws with a 5mm allenwrench.2. Separate and remove discharge body from cylinder.3. Grasp plastic spring retainer and pull valve assembly fromcylinder.4. Remove cylinder with o-rings from inlet body.5. Separate and remove inlet body from pulse body.6. Remove two-piece Hi-Pressure Seal from inlet body.7. Remove large return spring.8. Grasp end of plunger assembly and pull from pulse body.9. To remove the M18 ceramic plunger, use a 3/8" open endwrench on the hex part of the plunger rod for support and witha 10mm open end wrench remove nut. Next remove conicalwasher, spring, inlet spacer, inlet valve and ceramic plunger.10. To remove the M20 ceramic plunger, use a 3/8" open endwrench on the hex part of the plunger rod for support andwith a 11mm open end wrench remove the plunger retainer.Next remove the gasket, o-ring and ceramic plunger from theplunger retainer. The black retainer, spacer and washer canalso be removed. 11. Remove o-ring from pulse body.12. Turn pulse body over. Remove snap ring from threaded sideof pulse body.13. Remove two-piece Hi-Pressure Seal from pulse body.Note: Discharge port can be orientated in 90° increments byremoving the four hex socket head cap screws with a 5mmallen wrench and rotating body to desired location. Retorqueto 10 ft-lbs.Pulse Pump Reassembly1. Examine both Hi-Pressure Seals for wear to the internal andexternal surfaces and replace as needed.2. Lubricate and place one Hi-Pressure Seal (M20) with metalbacking down into threaded end of the pulse body.3. Install retainer ring to hold Hi-Pressure Seal in place.4. Turn pulse body over and press plunger assembly with largediameter plunger down into pulse body.5. Examine o-ring for cuts or wear and replace as needed.6. Place o-ring into pulse body.7. Position large return spring over plunger assembly.8. Place inlet body with barb end closest to pulse body. Aligngrooves in inlet body with tapped holes of pulse body.9. Lubricate and place one Hi-Pressure Seal (M18) with metalbacking down into the smaller hole side of the inlet body.10. Examine o-rings for cuts or wear and replace as needed.11. Lubricate and install one o-ring on each end of the cylinder.12. Press cylinder into inlet body with larger hole facing down.13. Lubricate valve seat o-ring and press complete valveassembly into small hole in cylinder.14. Place discharge body over cylinder. Ensure mounting holesline up with grooves on inlet body and threaded holes inpulse body.15. Thread in four hex socket head cap screws by hand. Use a5mm allen wrench to torque to 10 ft-lbs.Loctite® is a registered trademark of the Henkel Corporation.PN 993288 Rev A 7718Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580CAT PUMPS (U.K.) LTD.1 Fleet Business Park, Sandy Lane, Church CrookhamFLEET, Hampshire, GU52 8BF, EnglandPhone Fleet 44 1252-622031 — Fax 44 1252-626655e-mail: sales@catpumps.co.ukN.V. CAT PUMPS INTERNATIONAL S.A.Heiveldekens 6A, B-2550 Kontich, BelgiumPhone 32-3-450.71.50 — Fax 32-3-450.71.51e-mail: cpi@catpumps.be www.catpumps.beCAT PUMPS DEUTSCHLAND GmbHBuchwiese 2, D-65510 Idstein, GermanyPhone 49 6126-9303 0 — Fax 49 6126-9303 33e-mail: catpumps@t-online.de www.catpumps.deWorld HeadquartersCAT PUMPS1681 - 94th Lane N.E. Minneapolis, MN 55449-4324Phone (763) 780-5440 — FAX (763) 780-2958e-mail: techsupport@catpumps.comwww.catpumps.comInternational InquiriesFAX (763) 785-4329e-mail: intlsales@catpumps.comThe Pumps with Nine Lives90 DAY WARRANTYRefer to complete CAT PUMPS Warranty for further information.