Aeroflow Control Valve Brochure

LINEAR- 58 -Innovative Technology for the 21st CenturyThe Aeroflow control valve family represents an integrated valve solution for the 21st Century ... and beyond. Not a compromise or re-packaging of old valve technologies. The Aeroflow valve concept integrates proven state-of-the-art design in aerodynamic/ hydrody-namic flow, field proven materials, digital positioning, and “smart” valve technology, with a modular design concept. The sum benefitof Aeroflow’s technological advances is simply the most accurate, reliable control valve product line available in the world today.6129538Typical Globe Style Bodyw/Pilot Balanced TrimTypical Angle Style Body 41AEROFLOW CONTROL VALVE7CLASS 150 - 4500#LINEAR- 59 -Solution-Engineered Features for Demanding Applications1. Aerodynamic Flow Control Vanes• Integrally cast into the inlet and 0utlet• Profiles flow to reduce turbulence• Evenly distributes flow around the cage• Reduces noise generated in the valve2. Zero Leakage Tight Shut-off• Exceeds ANSI Class VI shutoff• Metal to metal seat and pilot balanced plug design• Zero cc/min without oversized actuators3. Custom Characterized Trim Options• C3 Combination Characterized Cage – Combines high rangeability, cavitation protection and low noise in one valve• Mini P Multi Stage Trim – Designed for low-flow, high ?P, cavitating service with tight shutoff• Les-Sonic Cage – Provide up to a 25 dBA noise reduction• Les-CAV Multi Stage Cage – Up to five stages control for pressure drops to 4000 PSI (276 BAR)• Micro Taper Trim – Specially designed trim for very fine control in low-flow/ high ?P applications4. Tri-Sheer Protected Seat Design• Prevents high velocity erosion at opening and closing• Provides a five-stage pressure drop near the seating position• Prevents particle impingement on the seating surfaces since theyare withdrawn from the direct flow path before flow commences• For LES-CAV cages only5. “Smart Valve” Capability• Optional inlet and outlet pressure taps provide accurate, stable pressure measurements required by today’s “smart” instrument action6. Quick Change Trim Design (ANSI 900 and above)• Seat retention and gasket loading are designed for reliabilityand ease of maintenance7. Hung Cage Design (ANSI 900 and above)• Suspended Trim Cage eliminates damaging effects of thermal expansion• Cage is free to expand and contract with temperature changes8. Oversized Outlet Connection• Aeroflow Valves can be supplied with a larger outlet connectionthan the valve body size9. Parts Interchangeability• All parts interchangeable between globe and angle style bodies• Reduces parts inventory• Reduces maintenance trainingAEROFLOW CONTROL VALVELINEAR- 60 -Aeroflow trim design allows you to choose the idealcost/performance combination for each application.All trim modules are 100% field interchangeable pro-viding extraordinary flexibility and value. Any of thecage throttling designs shown below can be combinedwith any of the characterized cages shown in this sec--20ºF — 1050ºF-29ºC — 565ºCClass IV/V/ZeroUNBALANCED (UBC)-20ºF — 500ºF-29ºC — 260ºCClass IV/VBAL. LOW-TEMP (BL)-20ºF — 1050ºF-29ºC — 565ºCClass IV/V/ZeroPILOT BALANCED (PB)-20ºF — 1050ºF-29ºC — 565ºCClass IIIBAL. HIGH-TEMP (BH)CAGE THROTTLING DESIGNST2-20ºF — 1050ºF-29ºC — 565ºCClass IV/V/ZeroAEROFLOW TRIM OPTIONStion to give you the best possible solution to your spe-cific flow control application. In addition, as shown atthe bottom of this page, we can also offer customizedtrim sets for specific severe service applications wherefine control of low flows and high differential pressuresis a critical part to your operation.MODULAR TRIMLINEAR- 61 -StandardCageLesSonic Cage(Noise Control)LesCav Cage(Cavitation Control)C3 Cage(Range Control)CUSTOM TRIM SET OPTIONSCUSTOM CHARACTERIZED CONTROLMINI-P-20ºF — 800ºF-29ºC — 427ºCClass IV/V/ZeroMICROTAPER® (MT)-20ºF — 1050ºF-29ºC — 565ºCClass IV/V/ZeroUNBALANCED (UBP)-20ºF — 1050ºF-29ºC — 565ºCClass IV/V/ZeroFor Fine Control onLow Flow/High ?P ServiceFor Staged Low Flow/High ?P CavitatingServiceAEROFLOW TRIM OPTIONSLINEAR- 62 -Flow CharacteristicLINEAR EQUAL %Valve Stem Dia.1 Seat Dia. Max. Cv Max. CvSize Stroke 150-600 900-2500 150-600 900-2500 Min Cv ANSI ANSI ANSI ANSIin. (DN) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) Controllable 150-600 900-2500 150-600 900-25002 (50) 1.5 (40) 0.75 (20) 0.75 (20) 2.21 (56) 2.21 (56) 0.6 65 60 55 503 (80) 2 (50) 0.75 (20) 0.75 (20) 2.96 (75) 2.96 (75) 0.8 140 130 125 1204 (100) 2 (50) 0.75 (20) 0.75 (20) 3.80 (97) 3.80 (97) 0.9 210 200 190 1806 (150) 3 (80) 1.00 (25) 1.00 (25) 5.31 (135) 5.31 (135) 1.4 470 450 420 4008 (200) 3 (80) 1.25 (32) 1.25 (32) 7.06 (179) 7.06 (179) 1.8 725 700 650 5804 (100) 830 800 750 72010 (250) 3 (80) 1.25 (32) 1.5 (40) 10 (250) 8.5 (216) 5.0 1375 1020 1230 8504 (100) 1550 1160 1390 104012 (300) 3 (80) 1.25 (32) 1.5 (40) 11.9 (301) 10 (250) 6.0 1740 1300 1560 10804 (100) 2020 1470 1790 132014 (350) 3 (80) 1.25 (32) 1.5 (40) 12.5 (318) 11.86 (301) 7.5 — 1650 — 13704 (100) — 1950 — 175016 (400) 3 (80) 1.25 (32) 1.5 (40) 14.7 (373) 12.5 (318) 7.5 2500 1850 2250 15304 (100) 3100 2200 2750 1980UNBALANCED PLUG THROTTLING (UBP) Cv Table ANSI Class 150 – 2500Linear and Equal %Valve Stem SeatSize Stroke Dia. Dia. Min. Cv Max.in (DN) in (mm) in (mm) in (mm) Controllable Cv1 (25) 1 (25) 0.75 (20) 1.00 (25) 0.2 161.5 (40) 1 (25) 0.75 (20) 1.50 (40) 0.2 302 (50) 1.5 (40) 0.75 (20) 2.25 (57) 0.3 573 (80) 2 (50) 0.75 (20) 3.00 (80) 0.4 120CAGE THROTTLING (UBC, BL, BH, PB, T2) Cv Table ANSI Class 150 – 2500AEROFLOW CV TABLES1. Stem diameter for T2 trim is 1/2" for 2-4" sizes and 3/4" for 6" & 8" sizes.Flow Characteristic - LINEAR?P/P1Valve Stem Dia.1 Seat Dia. = 0.6 >0.6 = 0.8 >0.8 = 0.992Size Stroke 150-600 900-2500 150-600 900-2500 Min. Cv 150- 900- 150- 900- 150- 900-in (DN) in (mm) in (mm) in (mm) in (mm) in (mm) Controllable 600 2500 600 2500 600 25002 (50) 1.5 (40) 0.75 (20) 0.75 (20) 2.21 (56) 2.21 (56) 0.60 45 45 30 30 15 152 (50) 60 60 40 40 23 233 (80) 2 (50) 0.75 (20) 0.75 (20) 2.96 (75) 2.96 (75) 0.80 100 100 55 55 30 303 (80) 150 150 82 82 45 454 (100) 2 (50) 0.75 (20) 0.75 (20) 3.80 (97) 3.80 (97) 0.90 150 150 75 75 40 403 (80) 225 225 110 110 60 606 (150) 3 (80) 1.00 (25) 1.00 (25) 5.31 (135) 5.31 (135) 1.40 330 330 150 150 85 854 (100) 440 440 200 200 115 1158 (200) 3 (80) 1.25 (32) 1.25 (32) 7.06 (179) 7.06 (179) 1.80 430 430 200 200 110 1104 (100) 530 530 265 265 150 1505 (125) 720 720 330 330 180 18010 (250) 3 (80) 1.25 (32) 1.5 (40) 10 (250) 8.5 (216) 5.02 620 535 280 240 160 1354 (100) 830 720 375 320 210 1805 (125) 1030 890 470 400 270 22512 (300) 3 (80) 1.25 (32) 1.5 (40) 11.9 (301) 10 (250) 6.00 760 620 340 280 190 1604 (100) 1010 830 450 375 250 2105 (125) 1270 1030 570 470 315 27014 (350) 3 (80) 1.25 (32) 1.5 (40) 12.5 (318) 11.86 (301) 7.50 — 760 — 340 — 1904 (100) — 1010 — 450 — 2505 (125) — 1270 — 570 — 31516 (400) 3 (80) 1.25 (32) 1.5 (40) 14.7 (373) 12.5 (318) 7.50 920 790 410 350 230 2004 (100) 1230 1060 550 465 310 2705 (125) 1540 1320 690 585 390 335LINEAR- 63 -LES-CAV CAGE THROTTLING (Single/Multi - Stage) Cv TableFlow Characteristic - LINEARValve Stem Dia.1 Seat Dia.Size Stroke 150-600 900-2500 150-600 900-2500 Min.CvANSI 150-600 ANSI 900-2500in (DN) in (mm) in (mm) in (mm) in (mm) in (mm) Contr. CAV I CAV II CAV III CAV IV CAV V CAV I CAV II CAV III CAV IV CAV V2 (50) 1.5 (40) .75 (20) .75 (20) 2.2 (56) 2.2 (56) 0.6 40 15 9 6 4 40 15 9 6 42 (50) 52 20 12 7 6 52 20 12 7 63 (80) 2 (50) .75 (20) .75 (20) 2.96 (75) 2.96 (75) 0.8 75 28 18 10 8 75 28 18 10 83 (80) 110 48 28 14 12 110 48 28 14 124 (100) 2 (50) .75 (20) .75 (20) 3.80 (97) 3.80 (97) 0.9 95 45 27 18 13 95 45 27 18 133 (80) 140 68 41 26 22 140 68 41 26 226 (150) 3 (80) 1 (25) 1 (25) 5.31 (135) 5.31 (135) 1.4 200 110 58 38 28 200 110 58 38 284 (100) 265 145 80 50 38 265 145 80 50 388 (200) 3 (80) 1.25 (32) 1.25 (32) 7.06 (179) 7.06 (179) 1.8 270 150 106 58 50 270 150 106 58 504 (100) 340 225 140 87 75 340 225 140 87 755 (125) 430 300 180 116 100 430 300 180 116 10010 (250) 3 (80) 1.25 (32) 1.5 (40) 10 (250) 8.5 (216) 5.0 370 210 150 81 70 320 185 127 70 604 (100) 490 280 195 122 106 425 250 168 104 905 (125) 620 350 250 162 140 530 310 215 140 12012 (300) 3 (80) 1.25 (32) 1.5 (40) 11.9 (301) 10 (250) 5.6 450 250 178 97 84 370 210 150 81 704 (100) 600 330 235 146 126 490 280 195 122 1065 (125) 750 415 300 195 168 620 350 250 162 14014 (350) 3 (80) 1.25 (32) 1.5 (40) 12.5 (318) 11.86 (301) 6.6 345 250 178 97 84 345 250 178 97 844 (100) 580 330 235 146 126 580 330 235 146 1265 (125) 730 415 300 195 168 730 415 300 195 16816 (400) 3 (80) 1.25 (32) 1.5 (40) 14.7 (373) 12.5 (318) 6.9 550 310 220 120 104 470 260 187 103 884 (100) 730 410 290 180 150 630 345 248 154 1335 (125) 910 515 370 240 200 780 430 320 205 177LES-SONIC CAGE THROTTLING Cv TableAEROFLOW CV TABLES1. Stem diameter for T2 trim is 1/2" for 2-4" sizes and 3/4" for 6" size.2. For ratios above .9 consult Leslie Controls.LINEAR- 64 -Mini-P (3-STAGE) PLUG THROTTLING Cv TableGood for Cavitation but not for FlashingFlow Characteristic - LINEARValve Stem SeatSize Stroke Dia. Dia.in/DN in/mm in/mm in/mm Min Cv Max Cv1/25 1.2or 0.75/20 0.75/20 0.875/22 0.08 31.5/40 5Flow Characteristic - LINEARValve Stem SeatSize Stroke Dia. Dia.in/DN in/mm in/mm in/mm Min Cv Max Cv0.375/9.5 0.01 0.30.375/9.5 0.01 0.61/251/25 0.75/200.375/9.5 0.01 1.2or0.50/13 0.013 2.11.5/40 .75/19 0.02 4.81.0/25 0.03 8.5Flow Coefficients Globe vs. AngleFlow Coefficients/Allowable ?P for Aeroflow Anti-Cav Trim ConfigurationsGlobe Angle Maximum PressureFL XT FL XT Differential psi (bar)1Unbalanced Plug Throttling (Flow under seat) 0.92 0.80 0.90 0.76 N/AUnbalanced Plug Throttling (Flow over seat)2 0.75 0.50 0.65 0.40 N/ACage (UBC/LT/HT) Throttling (Flow under seat) 0.88 0.76 0.85 0.72 N/ACage (LT/HT/PB/T2) Throttling (Flow over seat) 0.85 0.72 0.83 0.70 N/ALes-Sonic (Flow under seat) N/A 0.68 N/A 0.64 N/ALes-Sonic (Flow over seat) N/A 0.66 N/A 0.62 N/ALes-Cav I (Flow over seat) 0.94 N/A 0.92 N/A 400 (27.6)Les-Cav II (Flow over seat) 0.96 N/A 0.94 N/A 750 (51.7)Les-Cav III (Flow over seat) 0.98 N/A 0.96 N/A 2000 (138)Les-Cav IV (Flow over seat) 0.99 N/A 0.97 N/A 3000 (207)Les-Cav V (Flow over seat) 0.99 N/A 0.98 N/A 4000 (276)MicroTaper® (Flow under seat) 0.92 0.80 0.90 0.78 N/AMicroTaper® (Flow over seat) 0.70 0.45 0.60 0.35 N/AMini-P (Flow under seat) 0.98 N/A 0.96 N/A 2000 (138)1. Other trim Configurations Maximum Pressure Differential will be limited on Allowable LiquidVelocities. These values are rules of thumb and may vary with specific customer conditions.2. Consult factory for limitations of using unbalanced trim to flow over seat.MICROTAPER® PLUG THROTTLING Cv TableGood for Flashing but not for CavitationAEROFLOW CV & FLOW COEFFICIENT TABLESLINEAR- 65 -WedgeSeal™ Packing SystemThe WedgeSeal packingsystem reduces stem friction and gland loads.The WedgeSeal arrange-ment transfers glandforce with predictableprecision. Patented,WedgeSeal sealing ringsare available in low fric-tion, PTFE mesh overgraphite construction orpure graphite. Both meet API 589 Fire Test requirements.CHESTERTON WedgeSeal™ SOLUTIONSMAXIMUM SEALABILITY• Transfers gland force efficiently to enhance sealing• Packing volume loss and relaxation is minimized with low PTFE contentVALVE RESPONSIVENESS• Combines the friction characteristics of PTFE with the physical characteristics of graphite for unmatched performance. Step response below 1% is typical to maximize process control• Minimizes valve hunting and improves process quality and production yieldsCONSISTENT PERFORMANCE• Engineered sets ensure valve performance and repeatablility• Wiper rings are available for abrasive serviceMAINTENANCE FREE• Valve live loading stores 800% more elastic energyto maintain optimized gland load• Frequent valve adjustments are eliminatedLeslie Controls PROTECTS YOUR VALVE INVESTMENTwith a leak free WedgeSeal packing system from Chesterton00STANDARD PACKING CONFIGURATIONSLAMINATED GRAPHITE (LG)Precision die-cut laminated graphite rings provide a reliable, tightstem seal up to operating temperatures of 1050ºF (565ºC).BRAIDED TEFLON GRAPHITE (BTG)Split rings allow packing replacement without removal of actuator.Graphite impregnated PTFE provides 500ºF (260ºC) service temper-ature, better “memory” and sealing than pure PTFE rings, loweredstem hysteresis, and is ideal for fluids that contain suspended parti-cles.DOUBLE PTFE V-RINGAlso available.LG BTGWedgeSeal Packing System for temperaturesgreater than 230ºC (450ºF)1724E PTFESealing System for maximumchemical compatabilityCOMMON AIR OPERATED VALVE CONCERNSVALVE LEAKAGE• Frequent stem actuation can cause loss of packing gland load that leads to stem leakage.• PTFE v-rings will relax and wear in service. Braided packing will consolidate in-service and lose gland load.POOR VALVE RESPONSIVENESS• Control valve responsiveness is critical to process quality and control. High packing friction from graphiterings causes poor step response and process control, especially in lower temperature valves.• Friction causes valves to constantly hunt for the correct position resulting in continuous stem actuation.VARIATIONS IN VALVE PERFORMANCE• Variations in packing friction can cause unit start-up problems. Inconsistent gland loading and sealing system designs can be factors.FREQUENT VALVE ADJUSTMENTS• Tightening packing glands in the field to reduce valve leakage can be all too common. Once tightened, uncontrolled packing friction can limit operability.POOR VALVE RELIABILITY• Poor control valve reliability can have a dramatic affecton production costs, even before it is removed from service. Removing control valves from service can be expensive.Low overall PTFE contentincreases thermal stability1/4" Thick LesliePacking Box RingLINEAR- 66 -17121721011131421345356172356265171615MicroTaper®TrimPacking DetailUnbalanced Plug Throttling TrimBody/bonnet Moduleshown withUnbalanced CageThrottling TrimLoad Ring Detail& VP 900-2500(Cage Throttling 4" Valve Size and Up)900-2500 ClassMini-P Multi-StagePlug ThrottlingTrim? ?6AEROFLOW PARTS - UNBALANCEDPacking Detail w/BTG PackingPacking Detail w/LaminatedGraphite Packing8957LINEAR- 67 -1. Included in all other trim modules unless otherwise listedItem Description Material Material Specification1 Body/Bonnet Carbon Steel ASTM A-216 GR WCBStainless Steel ASTM A-351 GR CF8MChrome-moly Steel ASTM A-217 GR WC92 Valve Plug Stainless Steel AISI SST 420Mini P Trim only 1 3-8 MO ASTM A-564Microtaper Trim only Stainless Steel AISI SST 4313 Valve Stem Nitronic 60 ASTM A-2764 Piston Ring Stellite Stellite #255 Cage1 Stainless Steel AISI SST 4406 Seat Ring Stainless Steel AISI SST 440C7 Load Ring Stainless Steel 400 Series8 Load Screws Stainless Steel ASTM F8809 Retaining Ring Stainless Steel AISI SST 30210 Packing Follower Stainless Steel AISI SST 30311 Packing Flange Stainless Steel AISI 1144CF12 Hex Nut Stainless Steel ASTM A-194 GR413 Studs Alloy Steel ASTM A-193 B1614 Packing BTG or Laminated Graphite15 Hex Nut Alloy Steel ASTM A-194 GR7Alloy Steel (WCB body) ASTM A-194 GR216 Stud Alloy Steel ASTM A-193 B16Alloy Steel (WCB body) ASTM A-193 GR717 Gasket Graphite Inconel 600AEROFLOW MATERIAL SPECIFICATION - UNBALANCEDNOTE:INCONEL® is a trademark of the Inco Family of CompaniesMICROTAPER® is a registered trademark of Leslie Controls, Inc.STELLITE® is a trademark of Stoody Deloro Stellite, Inc.NITRONIC 60® is a trademark of Armco, Inc.NACE Material available upon requestLINEAR- 68 -92104567311133152910327109Balanced High-Temp TrimLoad Ring Detail& VP 900-2500(Cage Throttling 4" Valve Size and Up)900-2500 ClassBody/bonnet Moduleshown withPilot Balanced TrimT2 TrimBalanced Low-TempTrim13231012923222128715634??AEROFLOW PARTS - BALANCED1816171920Packing DetailPacking Detail w/BTG PackingPacking Detail w/LaminatedGraphite Packing11LINEAR- 69 -NOTE: Common to all trim modules including Les-Cav/Les-Sonic unless otherwise listedINCONEL® is a trademark of the Inco Family of CompaniesNITRONIC 60® is a trademark of Armco, Inc.STELLITE® is a trademark of Stoody Deloro Stellite, Inc.NACE Material available upon requestItem Description Material Material Specification1 Body/Bonnet Carbon Steel ASTM A-216 GR WCBStainless Steel ASTM A-351 GR CF8MChrome-moly ASTM A-217 GR WC92 Valve Plug Stainless Steel AISI 4203 Valve Stem Nitronic 60 ASTM A-2764 Pilot Plug Stainless Steel AISI SST 4315 Socket Head Cap Screw 18-8 Stainless Steel AISI SST 3006 Pilot Plate Stainless Steel ASTM A-5827 Piston Ring Stellite Stellite #258 Spring Inconel INCO: x 7509 Cage1 Stainless Steel AISI SST 44010 Seat Ring Stainless Steel AISI SST 440 C11 Load Ring2 Stainless Steel 400 Series12 Load Screws2 Stainless Steel ASTM F88013 Retaining Ring Stainless Steel AISI SST 30214 Seal Retainer Stainless Steel ASTM A-24015 Seal PTFE Fluo 3616 Packing Follower Stainless Steel AISI SST 30317 Packing Flange Stainless Steel AISI 1144 CF18 Hex Nut Stainless Steel ASTM A-194 GR419 Studs Alloy Steel A-193 B1620 Packing BTG or Laminated Graphite21 Hex Nut Alloy Steel ASTM 194 GR7Alloy Steel (WCB only) ASTM 194 GR2H22 Stud Alloy Steel ASTM 193 B16Alloy Steel (WCB only) ASTM 193 GR723 Gasket Graphite Inconel 600AEROFLOW MATERIAL SPECIFICATION - BALANCED1. Cage Guided 4" valve size and up (900-2500 Class)2. Malcolmized® 150-600 Class above 700ºF and 900-4500 Class above 650ºF.LINEAR- 70 -DIMENSIONS IN INCHES Shpg. Info.1 DIMENSIONS IN MILLIMETERS Shpg. Info.1SIZE A B C2 D WGT. VOL. SIZE A B C2 D WGT. VOL.1 81/4 41/8 8 3 53 lb. 2 ft3 25 210 105 203 76 24 kg 0.1 m311/2 97/8 415/16 8 31/16 63 lb. 2 ft3 40 251 125 203 78 29 kg 0.1 m32 111/4 55/8 123/4 311/16 94 lb. 3 ft3 50 286 143 324 94 43 kg 0.1 m33 131/4 65/8 141/2 43/4 160 lb. 4 ft3 75 337 168 368 121 73 kg 0.2 m34 151/2 73/4 161/2 59/16 215 lb. 6 ft3 100 394 197 419 141 98 kg 0.2 m36 20 10 219/16 613/16 450 lb. 11 ft3 150 508 254 548 173 204 kg 0.4 m38 24 12 24 87/8 860 lb. 17 ft3 200 610 305 610 225 390 kg 0.5 m310 295/8 1413/16 183/4 93/4 1100 lb. 22 ft3 250 752 376 476 248 499 kg 0.6 m312 321/4 161/8 201/2 103/4 1700 lb. 27 ft3 300 819 410 521 273 771 kg 0.8 m316 435/8 2113/16 231/2 123/4 3200 lb. 53 ft3 400 1108 552 597 324 1451 kg 1.5 m31 71/4 35/8 8 3 56 lb. 2 ft3 25 184 92 203 76 25 kg 0.1 m311/2 83/4 43/8 8 31/16 65 lb. 2 ft3 40 222 111 203 78 29 kg 0.1 m32 10 5 123/4 311/16 95 lb. 3 ft3 50 284 127 324 94 43 kg 0.1 m33 113/4 57/8 141/2 43/4 155 lb. 4 ft3 75 298 149 368 121 70 kg 0.1 m34 137/8 615/16 161/2 59/16 230 lb. 5 ft3 100 352 176 419 141 105 kg 0.3 m36 173/4 87/8 219/16 613/16 505 lb. 9 ft3 150 451 225 548 173 230 kg 0.3 m38 213/8 105/8 24 87/8 930 lb. 14 ft3 200 543 270 610 225 423 kg 0.4 m310 261/2 1413/16 183/4 93/4 1120 lb. 18 ft3 250 673 376 476 248 508 kg 0.5 m312 29 161/8 201/2 103/4 1730 lb. 23 ft3 300 737 410 521 273 785 kg 0.7 m316 40 2113/16 231/2 123/4 3250 lb. 46 ft3 400 1016 554 597 324 1474 kg 1.3 m31 73/4 37/8 8 3 58 lb. 2 ft3 25 197 98 203 76 26 kg 0.1 m311/2 91/4 45/8 8 31/16 67 lb. 2 ft3 40 235 117 203 78 30 kg 0.1 m32 101/2 51/4 123/4 311/16 97 lb. 3 ft3 50 267 133 324 94 44 kg 0.1 m33 121/2 61/4 141/2 43/4 160 lb. 4 ft3 75 311 159 368 121 73 kg 0.1 m34 141/2 71/4 161/2 59/16 240 lb. 6 ft3 100 368 184 419 141 109 kg 0.2 m36 185/8 95/16 219/16 613/16 525 lb. 10 ft3 150 473 237 548 173 239 kg 0.3 m38 223/8 113/16 24 87/8 950 lb. 15 ft3 200 568 284 610 225 432 kg 0.5 m310 277/8 1315/16 183/4 93/4 1140 lb. 20 ft3 250 708 354 476 248 517 kg 0.6 m312 301/2 151/4 201/2 103/4 1760 lb. 25 ft3 300 775 387 521 273 798 kg 0.7 m316 415/8 2013/16 231/2 123/4 3300 lb. 49 ft3 400 1057 529 597 324 1497 kg 1.4 m31 81/4 41/8 8 3 59 lb. 2 ft3 25 210 105 203 76 27 kg 0.1 m311/2 97/8 415/16 8 31/16 69 lb. 2 ft3 40 251 125 203 78 31 kg 0.1 m32 111/4 55/8 123/4 311/16 100 lb. 3 ft3 50 286 143 324 100 45 kg 0.1 m33 131/4 65/8 141/2 43/4 170 lb. 4 ft3 75 337 168 368 121 77 kg 0.2 m34 151/2 73/4 157/8 59/16 260 lb. 6 ft3 100 394 197 419 141 118kg 0.2 m36 20 10 219/16 613/16 450 lb. 11 ft3 150 508 254 548 173 204 kg 0.3 m38 24 12 24 87/8 1000 lb. 17 ft3 200 610 305 610 225 390 kg 0.5 m310 295/8 1413/16 183/4 93/4 1160 lb. 22 ft3 250 752 376 476 248 526 kg 0.6 m312 321/4 161/8 201/2 103/4 1740 lb. 28 ft3 300 819 410 521 273 812 kg 0.8 m316 435/8 2113/16 231/2 123/4 3350 lb. 53 ft3 400 1108 554 597 324 1520 kg 1.5 m3NOTE: DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. Request certified drawings for piping layout and construction purposes.ANSI 150/300/600# PN16-100 BWE/SWE ANSI 150/300/600# PN16-100 BWE/SWEANSI 150# PN16 Flanged ANSI 150# PN16 FlangedANSI 300# PN40-64 Flanged ANSI 300# PN40-64 FlangedANSI 600# PN40-64 Flanged ANSI 600# PN40-64 FlangedAEROFLOW BODY DIMENSIONS3 - CLASS 150-6001. Approximate weight and volume (actuator not included)2. Consult factory for extended travel (C dimension)3. ISA - 575.15 - 19864. Consult Factory for installation dimensions for 150-600 Angle ValvesLINEAR- 71 -DIMENSIONS IN INCHES Shpg. Info.1 DIMENSIONS IN MILLIMETERS Shpg. Info.1SIZE A B C2 D WGT. VOL. SIZE A B C2 D WGT. VOL.1 11 51/2 91/2 31/8 87 lb. 2 ft3 25 279 140 241 79 39 kg 0.1 m311/2 13 61/2 97/8 31/2 125 lb. 3 ft3 40 330 165 251 89 57 kg 0.1 m32 143/4 73/8 123/4 415/16 230 lb. 4 ft3 50 400 200 323 379 104 kg 0.1 m33 181/8 91/16 141/2 61/8 346 lb. 7 ft3 75 460 251 368 156 157 kg 0.2 m34 Glb 207/8 113/16 153/4 73/4 484 lb. 10 ft3 100 574 308 400 197 220 kg 0.3 m34 Angl N/A 113/16 153/4 73/4 484 lb. 10 ft3 100 574 308 400 197 220 kg 0.3 m36 301/4 151/8 203/4 103/16 1311 lb. 24 ft3 150 819 384 527 259 595 kg 0.7 m38 323/4 163/8 239/16 131/4 3069 lb. 34 ft3 200 1022 416 598 337 1392 kg 1.0 m310 39 191/2 281/2 161/2 3800 lb. 52 ft3 250 991 495 724 419 1723 kg 1.5 m312 441/2 221/4 301/2 193/4 5700 lb. 74 ft3 300 1130 565 775 502 2585 kg 2.1 m316 56 28 341/2 26 8100 lb. 134 ft3 400 1422 711 876 660 3674 kg 3.8 m31 121/2 61/4 91/2 31/8 90 lb. 3 ft3 25 318 159 241 79 41 kg 0.1 m311/2 141/8 71/2 97/8 31/2 130 lb. 3 ft3 40 359 191 251 89 59 kg 0.1 m32 153/4 77/8 123/4 4-45/16 250 lb. 5 ft3 50 375 187 323 379 113 kg 0.1 m33 195/8 913/16 141/2 61/8 511 lb. 8 ft3 75 460 230 368 156 232 kg 0.2 m34 Glb 225/8 121/16 153/4 8 625 lb. 11 ft3 100 530 301 400 203 283 kg 0.3 m34 Angl N/A 115/16 153/4 8 625 lb. 11 ft3 100 530 301 400 203 283 kg 0.3 m36 321/4 161/8 203/4 11 1590 lb. 27 ft3 150 768 409 527 280 721 kg 0.8 m38 401/4 201/8 239/16 141/4 4059 lb. 51 ft3 200 832 511 598 362 1841 kg 1.4 m310 50 25 281/2 171/2 4900 lb. 84 ft3 250 1270 635 724 419 2223 kg 2.4 m312 56 28 301/2 203/4 7100 lb. 115 ft3 300 1422 711 775 502 3221 kg 3.3 m316 Call Call 341/2 27 10600 lb. Call ft3 400 Call Call 876 660 4808 kg Call1 171/4 85/8 91/2 31/8 105 lb. 4 ft3 25 438 219 241 79 48 kg 0.1 m311/2 20 10 97/8 31/2 150 lb. 6 ft3 40 508 254 251 89 68 kg 0.2 m32 231/4 115/8 123/4 415/16 280 lb. 9 ft3 50 591 295 323 379 113 kg 0.3 m33 265/8 135/16 141/2 61/8 551 lb. 13 ft3 75 676 338 368 156 232 kg 0.4 m34 Glb 303/8 157/8 153/4 8 680 lb. 18 ft3 100 770 379 400 203 283 kg 0.5 m34 Angl N/A 153/16 153/4 8 680 lb. Call ft3 100 N/A 386 400 203 283 kg Call6 413/4 207/8 203/4 11 1680 lb. 43 ft3 150 1060 530 527 280 721 kg 1.2 m38 461/8 231/16 239/16 141/4 4189 lb. 78 ft3 200 1172 586 598 362 1841 kg 1.9 m310 54 27 281/2 171/2 5070 lb. 106 ft3 250 1372 686 724 419 2300 kg 2.8 m312 603/4 303/8 301/2 203/4 7300 lb. 147 ft3 300 1543 772 775 502 3311 kg 3.8 m316 731/2 363/4 341/2 27 10840 lb. 225 ft3 400 1867 933 876 660 4917 kg 6.5 m31 171/4 85/8 91/2 31/8 105 lb. 4 ft3 25 438 219 241 79 48 kg 0.1 m311/2 20 10 97/8 31/2 150 lb. 6 ft3 40 508 254 251 89 68 kg 0.2 m32 231/4 115/8 123/4 415/16 280 lb. 9 ft3 50 591 295 323 379 113 kg 0.3 m33 265/8 1315/16 141/2 61/8 561 lb. 14 ft3 75 708 354 368 156 254 kg 0.4 m34 Glb 311/8 161/16 153/4 8 690 lb. 19 ft3 100 791 389 400 203 313 kg 0.5 m34 Angl N/A 159/16 153/4 8 690 lb. Call 100 N/A 395 400 203 313 kg Call6 441/4 221/8 203/4 11 1685 lb. 47 ft3 150 1124 562 527 280 764 kg 1.4 m38 501/8 251/16 239/16 141/4 4199 lb. 90 ft3 200 1273 637 598 362 1905 kg 2.2 m310 591/2 293/4 281/2 171/2 5100 lb. 126 ft3 250 1511 756 724 419 2313 kg 3.3 m312 671/4 335/8 301/2 203/4 7360 lb. 176 ft3 300 1708 854 775 502 3338 kg 4.6 m316 81 401/2 341/2 27 10980 lb. 271 ft3 400 2057 1029 876 660 4980 kg 7.7 m31 20 10 91/2 31/8 110 lb. 6 ft3 25 508 254 241 79 50 kg 0.2 m311/2 233/8 1111/16 97/8 31/2 160 lb. 8 ft3 40 594 297 251 89 73 kg 0.2 m32 261/4 131/8 123/4 415/16 290 lb. 12 ft3 50 667 333 323 379 113 kg 0.3 m33 333/8 1611/16 141/2 61/8 576 lb. 27 ft3 75 848 424 368 156 232 kg 0.6 m34 Glb 381/8 199/16 153/4 8 710 lb. 37 ft3 100 968 562 400 203 283 kg 0.8 m34 Angl N/A 191/16 153/4 8 710 lb. Call 100 N/A 484 400 203 283 kg Call6 541/4 271/8 203/4 11 1745 lb. 73 ft3 150 1378 689 527 280 721 kg 2.0 m38 653/4 325/8 239/16 141/4 4249 lb. 124 ft3 200 1670 829 598 362 1841 kg 3.6 m310 831/2 413/4 281/2 171/2 5180 lb. 240 ft3 250 2121 1060 724 419 2350 kg 6.2 m312 93 461/2 301/2 203/4 7460 lb. 336 ft3 300 2362 1181 775 502 3384 kg 8.5 m316 C/F C/F 341/2 27 11120 lb. C/F 400 C/F C/F 876 660 5044 kg C/FNOTE: DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. Request certified drawings for piping layout and construction purposes.ANSI CLASS 1500 PN250 Flanged (RF and RTJ) ANSI CLASS 1500 PN250 Flanged (RF and RTJ)ANSI CLASS 2500 PN400 Flanged (RF and RTJ) ANSI CLASS 2500 PN400 Flanged (RF and RTJ)ANSI CLASS 900 PN160 Flanged (RF and RTJ) ANSI CLASS 900 PN160 Flanged (RF and RTJ)ANSI CLASS 2500 PN400 BWE/SWE ANSI CLASS 2500 PN400 BWE/SWEANSI CLASS 900/1500 PN160-250 BWE/SWE ANSI CLASS 900/1500 PN160-250 BWE/SWEAEROFLOW BODY DIMENSIONS3 - CLASS 900-25001. Approximate weight and volume (actuator not included)2. Consult factory for extended travel (C dimension)3. ISA - 575.15 - 19864. Consult Factory for installation dimensions for 150-600 Angle ValvesLINEAR- 72 -Diaphragm ActuatorPiston ActuatorSTANDARD w/Handwheel WEIGHTSIZE A B C w/o w/Hndwl55AFR 161/4 1115/16 259/16 60 6555AF 185/8 1115/16 269/16 50 5585AFR 2215/32 143/4 3113/16 120 12285AF 2511/16 143/4 335/8 96 101DIAPHRAGM ACTUATORNOM. DA & DASR w/ WEIGHT SHPG. VOL. ft.3AREA DA DASR DASR HODSIZE in2 A B† C D E DA DASR DA DASR6" 28 161/2 77/8 2515/16 353/8 111/2 82 122 2.1 2.810" 78 1711/16 101/2 337/8 453/4 1213/16 132 172 3.7 513" 130 26 153/4 475/16 5913/16 133/16 232 352 8.1 11.816" 201 243/4 19 421/16 5113/16 1411/16 295 425 9.7 1420" 314 243/4 23 421/16 5113/16 1411/16 415 535 13.8 20PISTON ACTUATORACBACB DELeslie’s unique optional Manual Hydraulic Override System(HOD), shown above, assures easy, accurate manual valvepositioning using a hydraulic hand pump to position thevalve plug in 1/8" increments per pump stroke.DA - Double ActingDASR - Double Acting w/Spring Return† Corner to corner dimension not shown.AEROFLOW ACTUATOR DIMENSIONSLINEAR- 73 -Valve Body1.1.1 Body should have integrally cast flow control vanes in the inlet, outlet and body gallery to reduce turbulence and allow maximum Cv/Size ratios.1.1.2 Body should be designed with pressure taps on the inlet and outlet side so that adjacent piping penetration points are not needed.1.1.3 Globe and angle body configurations should be designed so that trim modules are fully interchangeable.1.1.4 High pressure body designs (900-2500#) should allow for machining to accept an outlet pipe nominally one size larger than the valve body size.Valve Trim1.2.1 Pilot balanced trim to have capability to shutoff to ANSIClass Vl or Zero (cc/min) Leakage utilizing metal-to-metal seats.1.2.2 Valve plug should be designed with a three stage labyrinth style plug tip.1.2.3 Trim design should allow for reduction down to a 0.2 factor of full Cv, without changing the original plug or seat ring1.2.4 Cage design should allow for modification of flow window for a desired flow characteristic without changing plug assembly.1.2.5 Unbalanced designs should allow for reduction of Cv without reducing seat ring diameter.Actuators2.1.1 Actuator should be designed in a steel or composite construction that is rated for 150 psig working pressure.2.1.2 Air failure spring should be mounted outside air cylinderto minimize residual air volume.2.1.3 Spring cartridge should be mounted so that accessi-bility for reversing failure modes is easily accomplished.2.1.4 Actuator/spring assembly shall be designed to provide a low center of gravity for vibration and seismic resistance.Steam ConditioningStationLeslie offers it’s unique Aeroflowpressure reducing valve in combin-ation with a state of the art, variablearea, mechanically atomized desuper-heating system. This combinationsystem meets today’s stringent require-ments for control and turndown with-out the temperature stress problemsassociated with combination units.We offer complete fabricated systemsthat include either Globe or Angle bodyPRV designs with noise attenuationplates (as required), customized trimselection and desuperheating equip-ment.AEROFLOW SPECIFICATIONLINEAR- 74 -Siemen’s Series 760 Positioners• Pneumatic: Model 760P• Electropneumatic: Model 760E• Optional internal limit switches• Optional valve position transmissionOther Positioners• PMV Series 1200, 2000 and P5• ABB TZID-C• SMAR FY302 Fieldbus• Siemens PS2• Bailey AV SeriesProcess Controllers• Electropneumatic: PMC-1 • Pneumatic: PDAP/PRAPSolenoid Valves• ASCO 8320G174 is standard• Other Asco models, Versa, Skinner, as requiredElectric Actuators• JordanElectrohydraulic Actuators• Rexa L & T SeriesLimit Switches• Westlock• National Acme (NAMCO)• Honeywell (Micro)• GO Proximity SwitchesNoise Reduction Devices• Noise Suppressor• Les-Sonic Silencing OrificeAir Regulators• ASG-1• AFG-2• Bellofram Type 50• Control Air Type 300Instruments• Lockup Valves• S-Transfer ValveOther Options• Handwheels• Hydraulic ManualOverride System• Limit Stops• Special Connections- Socketweld- Buttweld- Stub Ends- Pipe Reducers- Smooth Flange Faces- Ring Type JointsAEROFLOW ACCESSORIESLINEAR- 75 -LinePipe Size/Sch.In ______________ /Sch ________________Pipe Size/Sch. Out ____________/Sch ________________Pipe Line Insulation ____________ in. ________________Valve Body and BonnetType ? Globe ? Angle*Body Size inches ? 1 ? 11/2 ? 2 ? 3 ? 4? 6 ? 8 ? 10 ? 12 ? 16ANSI Class ? 150 ? 300 ? 600? 900 ? 1500 ? 2500 ? 4500Design.Press.Temp____________ /______________Mfr./Model: Leslie/AeroflowBody/Bonnet Mat’l ? WCB ? WC9 ? CF8M? C12A ? ______End Conn Inlet/Outlet? Flg RF ? Thd ? RTJ? SWE ? BWE/Sch ______? In BWE/Sch ______ ? In SWE ______? Out BWE/Sch ______ ? Out SWE ______? In Stubs/Sch ______ Length (in.) ______? Out Stub/Sch ______ Length (in.) ______? Exp ______ x ______ In/Sch ______? Exp ______ x ______ Out/Sch ______Flg. Face Finish ______RMS ? Std. (125-500)End Ext/Mat’l. ________________________________*Flow ? Over Seat ? Under Seat*Type Bonnet ? Std*Packing Mat’l ? LG ? BTG ? DTFE? Live Loaded ? OtherTrim*Type ? UBP ? MT ? Mini-P ? UBC? BH ? BL ? PB ? T2Les-Sonic Cage ? YesLes-Cav ? I ? II ? III ? IV ? VC3 ? Yes*Characteristic ? Linear ? =% ? QO ? CustomTravel ? Std. ? Ext ? Max*Rated Cv _________% Max._________ Cv = ______________? Malcomizing (150-600 CL > 700ºF, 900-4500 CL > 650ºF)Special ACC NEC Class Group Div.12501 Telecom Drive · Tampa, Florida 33637(813) 978-1000 · FAX: (813)-978-0984AEROFLOW Linear Valve Specification FormCONTROL VALVE SPEC SHEETActuator*Type ? DA ? SR ? DASR? Diaph ? EHA ? Electr. ? Other*Mfr/Model ______________/_______________*Size/Eff Area ? 6”/28 in2 ? 10”/80 in2 ? 13”/130 in2? 16”/200 in2 ? 20”/300 in2 ? Other? On/Off ? ModulatingSpring Action/Air Failure ? Open ? Closed ? NoneSpring #_______________*Max. Allowable Press. __________________*Min. Required Press. ___________________ psigAvailable Air Supply Press. _______________Max. ____________ Min. ______________*Bench Range _______________ psig ? N/AAct.Orientation ? Horiz. ? Vert. (Std.)Override Type ? Hyd. Overide ? NoneAir Failure Valve ? Opens ? Closes ? LastTubing ? SST ? Copper? 3/8” ? 1/2” ? ______Data Tag: ? Brass ? SSTSolenoid ? Asco/8320G174 ? None? Other Mfgr/Model ____________ /_____________PositionerInput Signal ? 3-15 psi ? 4-20 mA ? __________ *Type ? Pneu. ? I/P ? None *Mfr./Model____________ /_____________*On Incr. Signal Output ? Incr. ? Decr.Gauges ? Yes ? No, By-Pass ? Yes ? No*Cam Charact. ? Linear ? =% ? Sq.RootSwitch*Type ? Mech ? Prox ? Other*Mfr./Model____________ /_____________Contacts/Rating ? SPDT ? DPDTActuation points: ? Both ? Open ? ClosedNEMA Class 1,4, & 13Airset*Mfr./Model: Leslie/ ? AFG-2 ? ASG-1 ? None*Set Press. ___________PSIG _____________ /____________Filter ? Yes ? No Gauge ? Yes ? NoRange: Max ? 30psi ? 60 psi ? 100psi ? 150psiTest *Hydro PressureANSI/FCI Leakage Class ? III ? IV ? V? VI ? Zero CC/minProject/Job _________________________________________ Data Sheet ________ of ________Unit/Customer ______________________________________ Spec _____________________________________P.O./LCO File #______________________________________ Tag_______________________________________Item _______________________________________________ Dwg______________________________________Contract____________________________________________ Service ___________________________________MFR Serial# ________________________________________Fluid ? Steam ? Water ? Gas______________ ? Liquid______________ Crit Pres PCService Conditions Max. Flow Norm. Flow Min. Flow Shut-off PressureFlow ? #/hr ? gpm ? scfh ? _________Inlet Pressure ? psig ? psia ? _________Outlet Pressure ? psig ? psia ? _________Temperature ? °C ? °F ____________Max Press/Temperature:____________ /____________Density/MW/SG __________/__________/___________Viscosity _________CPVapor Pressure ? psia ? _________Required Cv _____________ Noise (dBA) Allowable______________QUESTIONS? CALL LESLIE CONTROLS @ (813) 978-1000 PLEASE FAX COMPLETED FORM TO: (813) 977-0174