Aerosolv 7000/7000XL Manual

aerosolv®2• Cover containers at the end of each workday that are used to accumulate universal waste aerosol cans for processing or shipping. • Place the unit used to process aerosol cans above a non-earthen floor that is free of cracks or gaps and is sufficiently impervious and bermed to contain leaks and spills.California “Universal Waste”: Health and Safety code section 25201.16Model 7000 / 7000XL TipsDrum Under ContainmentDrum CoverDrum Under ContainmentDrum Cover3TABLE OF CONTENTS7000 / 7000 XL INSTRUCTION MANUAL4 Introduction to the Aerosolv® System Can Recycling System5 Aerosol Can Segregation and Characterization6 Safety Instructions7 Aerosolv® Unit Installation7 Aerosol Can Puncturing Using the Aerosolv® Technology9 Drum Capacity Determination10 Aerosolv® Maintenance10 Mile Marker Chart11 Table 1-1 Sample Aerosol Can Segregation Scheme12 Table 1-2 Recommended Aerosol Product Consolidation Scheme14 Table 1-3 Aerosol Consolidation Classes15 Table 1-4 Aerosol Class Compatibility Chart15 Table 1-5 Aerosol Class Consolidation ChartINTRODUCTION TO THE AEROSOLV® AEROSOL CAN RECYCLING SYSTEMThe Aerosolv® Aerosol Can Recycling System simplifiesaerosol can disposal, safely and efficiently. The Aerosolv®puncturing unit threads directly to the 2” bung of any 30-gallon or 55-gallon drum. Simply insert an inverted aerosolcan into the Aerosolv® unit and lock the sliding top plate.With a press of the handle, a non-sparking puncture pinpierces the dome of the can. The contents are dispersed tothe receiving drum; the particulate laden propellant iscoalesced in the first stage of the Aerosolv® filter providingpropellant flow through the Carbon cartridge.The result? Recyclable scrap steel.After processing aerosol cans with the Aerosolv® system,you’ve got an empty steel can with a small, smooth-edgedhole. In as little as five seconds. No spills. No jagged edges.And, no compressed gas, so it’s ready for recycling withother scrap steel.4ABCDEFGHIJKLMONPQSTUVWx YZzzRYY5A - #7055 Sealing KnobB - #7054 CapC - #5020 Bridge PinsD - #5010 Large Clevis PinsE - #7053 HandleF - #5011 Linkage ArmsG - #5012 SpringH - #5009 Small Clevis PinsI - #5022 Brass ScrewJ - #5410 Anti-Static Ring TerminalK - #7059 C-clampL - #7058 Ground WireM - #5006 Slide Bar RivetN - #5005 Side KnobO - #5018 Poly SleeveDiagram KeyP - #7057 Sliding Top PlateQ - #5007 Cap RivetR - #7068 LockS - #5018 Poly SleeveT - Aerosolv HousingU - #5129 GasketV - #7070 Check Valve AssemblyW - Ground Support PlateX - #5012 SpringY - #5016EX Puncture Pin with O-RingsZ - #5017 Teflon SleeveZZ - #5021 O-RingsYY - #5700 Countersee Aerosolv Counter Instruction ManualTable 1-1 is provided as an example of an aerosol cansegregation and characterization scheme. Users of theAerosolv® unit may elect to use this scheme or developtheir own. Aerosol products can generally be designated byone of the aerosol classes identified in Table 1-3 of theappendix. Tables 1-1 and 1-2 further define the types ofaerosol products that comprise each aerosol class.AEROSOL CAN SEGREGATIONAND CHARACTERIZATION:aerosolv®6Safety Instructions1. Wear safety goggles while operating the Aerosolv® System.2. DO NOT use Aerosolv® while smoking or near open flame.3. Install Anti-Static Wire to properly “ground” drum.4. DO NOT use Aerosolv® on a drum with less than 30-galloncapacity.5. Remove Aerosolv® to an empty drum once collection drum is70% full (when contents reach within 10” of the top).6. Always engage sliding top plate and sealing knob against canbeing punctured.7. Always operate Aerosolv® System outdoors or in a wellventilated area. Escaping propellants are heavier than air andmay collect at point of generation.8. When venting operation is complete, insert padlock to locksystem out from unauthorized use.9. Do not use the Aerosolv® unit for pesticides, herbicides,adhesives, or corrosive materials with pHs less than 2.0 orgreater than 12.5 (i.e., Easy-Off®, corrosive acidic, and alkalineproducts) Comingling incompatible can contents can behazardous. Operator must develop a segregation scheme toensure safe operation and liquid collection.10. Process like aerosol cans to the same collection drum forrecycling (e.g., paints with paints, cleaners & degreasers withsame).AEROSOLV® UNIT INSTALLATION71. Obtain a liquid collection 30 to 55-gallon drum, poly or steel, possessing two standard bungholes: one large 2” bung hole; and one small 3/4” bunghole. Select a receptacle that is compatible with the aerosol product to be captured and inspect the receptacle for deterioration or signs of breached integrity.Ensure the bung caps for each hole are in place. Remove the bung caps and store them in a safe place so that they may be used later. Thread the Aerosolv® unit into the 2” bunghole as illustrated. Rotate clockwise until ground support plate firmly engages drum rim. Thread combination filter into the 3/4” bung of the liquid collection drum prior to operating.2. Attach C-clamp of Anti-Static wire to any nearby confirmed ground source.Electrical grounding must comply with the applicable state and federal regulations. AEROSOL CAN PUNCTURINGUSING THE AEROSOLV® TECHNOLOGY:Insert aerosol can, NOZZLE END DOWN, into the Aerosolv® housing sleeve, so that the shoulder of the can rests on the internal gasket. Be sure to remove cap and bulky nozzles from aerosol can prior to insertion.182 Lower sliding top plate over the bottom of the inverted can and firmly engage against plastic sleeve. Tighten the lock knob on the side of the housing. Tighten sealing knob to further depress aerosol can to internal gasket.3 Push handle down firmly untilcompletely depressed and hold inplace while can releases initialpressure. Slowly raise the handle and immediately depress, this will control the rate of pressure and content evacuation from the aerosol can. In order to prevent backpressure, allow the contents of the can to drain into the collection drum (about 20 seconds).4 When the aerosol can’s contents have been completely discharged (about 20 seconds or when can contents are obviously discharged), turn sealing knob counter-clockwise 3 rotations, unfasten the lock knob and lift the can to the brim of the Aerosolv® housing. Some residual fluid may be entrapped between the lip of the can and the hole(s) created by the puncturing device. Tip the can to allow the residual to discharge into the unit. A rag may be used to remove any remaining residual from around the can. Remove the can from the housing, lower sliding top plate to rest on plastic sleeve to seal the collection drum, and manage the empty can appropriately.95 Continuously monitor the colormetric indicator to determine when the carbon in the carbon canister is approaching saturation. If the indicator indicates that the carbon is saturated, discontinue puncturing and replace the carbon canister. See Mile Marker chart (page 10) for more maintenance tips.When Aerosolv® operations arecomplete, the unit should be locked out to avoid unauthorized use. If the collection drum is more than 70% full, secure the drum and do not return it to use. The unit may also be secured in place by inserting a padlock to prevent unauthorized use. The padlock is inserted in the through-hole located on the slide bar.6DRUM CAPACITY DETERMINATIONThe volume of liquid accumulating in the liquid collection drum should be noted prior to commencing operations. Procedures for determining when the collection receptacle is full are as follows:a) Obtain a ruler/dowel and a rag.b) Open the collection receptacle and lower the ruler into the container such that the top of the ruler is one-half inch above the rim of the receptacle bung hole.c) Slowly raise the ruler and inspect it to determine whether the liquid level in the collection receptacle reached the ruler level when submerged.d) If the liquid level in the collection container actually reached the ruler when submerged, secure the container and wipe off the ruler using the rag. If the liquid level has not yet reached the ruler, continue to puncture aerosol cans in accordance with the Aerosolv® manufacturer’s operation and maintenance instructions. Repeat steps 1 through 4 to check the liquid level every 500 cans.10AEROSOLV® MAINTENANCEWhen Aerosolv® operations conclude, inspect the gasket and seals for deterioration or contamination and replace or remedy as necessary. • Check Valve Assembly: This assembly should be inspected after puncturing 1,000 cans. Remove Aerosolv® unit from collection drum and inspect for seal quality. Clean area thoroughly inside and out. Apply (3) wraps of Teflon tape to 2” threads that attach to the collection drum prior to re-installation.Can Count Routine Maintenance and Filter changesReplace Activated Carbon CartridgeReplace Activated Carbon CartridgeReplace entire Combination Filter. Remove Poly Sleeve and Gasket for cleaning and replace as necessary.Replace Activated Carbon CartridgeReplace Activated Carbon CartridgeAt this point a 55 gallon drum should be 75% full and ready for handling. Reset the counter. Mount Aerosolv system and new combination filter onto empty drum. Depending on wear, replace puncture pin, gasket, and spring utilizing the maintenance kit. Lubricate pin with lithium grease.#7070 CheckValve Assembl yGroundSuppor t Plate#5016EX PuncturePin with O-Rings#5012Spring#5017Teflon Sleeve#5021O-RingsMILE MARKER CHART*Activated Carbon Cartridge Replacement is based on prolonging the life of the Combination Filter included with the Aerosolv System. By replacing the Activated Carbon Cartridge (Upper Portion) on the Combination Filter, you will extend the use of your Combination Filter by 1500 cans.*Can numbers and filter replacement is based on the depressurization of spent aerosol cans (less than 20% residual liquid.) The frequent depressurization of full aerosol cans, adhesives, cold galvanizers, and co-mingling of different aerosol products may require sooner replacement of the Activated Carbon Cartridges and Combination Filters than recommended. Please see Aerosolv manual provided with system. 11TABLE 1-1SAMPLE AEROSOL CAN SEGREGATION SCHEMEAerosol Types Common Examples1- Ignitable solvent product w/flammablepropellantPrestone® Starting Fluid, Keen Limited® Zeus®Butane, Malter® Dimethylsilicone LubricantCompound, Liquid Wrench®, WD-4072- Hydrocarbon product w/flammable propellantOMC® Anticorrosion Spray, Sprayon® Gear Lube,Panef® Lubricant with Teflon®, Zep® Cutting Oil,Solid Film Lubricant, Penetrating Fluid3- Halocarbon product w/flammable propellantFreon 114, Degreaser4- Halocarbon product w/nonflammablepropellantDichlorotetrafluoroethane, Freon 113, Berryman®Brake Cleaner5- Hydrocarbon product w/nonflammablepropellantNut Buster® Penetrating Oil, Corrosion Preventative Compound, General Purpose Lubricating Oil6- Toxic constituent containing product w/flammable propellantEnforcer® Wasp and Hornet Killer, D-trans Allethrin7- Toxic constituent containing product w/nonflammable propellantPT 270 Dursban®, PT 515 Wasp Freeze®, PT-240 Perma Dust®, PT-279 Engage78- Corrosive product with flammable propellant: 8A: Acidic Product 8B: Alkaline ProductEasy Off® Oven Cleaner, Degreaser9- Corrosive product with nonflammablepropellant: 9A: Acidic Product 9B: Alkaline ProductOven Cleaner, Degreaser10- Non-toxic product with flammable propellantLemon Pledge®, Glade® Air Freshener, Pam® Coating11- Listed product with flammable propellantBlock Cleaner, Hi-Tech Safety Solvent® 1,1,1-trichloroethane, Sprayon® 1,1,1- trichloroethane12- Listed product with nonflammable propellantBulk Chemical® 1,1,1-trichloroethane technical, Plaze Inc.® 1,1,1-trichloroethane technical13- Paints with flammable propellants Krylon®, Pittsburgh®14- Adhesives with flammable propellants Super 7® Adhesive Spray®, 99MA High Track Spray-AGasket 800657TABLE 1-2RECOMMENDED AEROSOL PRODUCTCONSOLIDATION SCHEMEConsolidationFamilyAerosol TypesIncluded in FamilyRationale forConsolidating Types1- POL: Petroleum,Oil, and Lubricants(2) Hydrocarbon product/flammable propellant(15) Hydrocarbon product/nonflammablepropellantRecovered POL can be recycled and used for fuel blending. Propellants captured from POL aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as nonregulated refuse.2- Paints (13) Compatible paints Paints are recovered and stored in appropriate containers. Recovered paints are managed as hazardous wastes and either recycled or transferred to an appropriate treatment facility. Propellants captured from paint aerosol cans areadsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.3- Adhesives (14) Compatible adhesives Adhesives are recovered and stored in compliant containers. Recovered adhesives are managed as hazardous waste and either recycled or transferred to an appropriate treatment facility. Propellants captured from adhesive aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.4- CompatibleAlkaline Cleaners(8B) Corrosive product/flammable propellant(9B) Corrosive product/nonflammablepropellantIf compatible, aqueous alkaline products from aerosol cans are recovered and consolidated with similar products. These materials can be transferred to an appropriate treatment facility. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.5- Compatible AcidicCleaners(8A) Corrosive product/flammable propellant(9A) Corrosive product/nonflammablepropellantIf compatible, aqueous acidic products from aerosol cans are recovered and consolidated with similar products. These materials can be transferred to an appropriate treatment facility. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.1213TABLE 1-2 (CONT’D)RECOMMENDED AEROSOL PRODUCTCONSOLIDATION SCHEMEConsolidationFamilyAerosol TypesIncluded in FamilyRationale forConsolidating Types6- HalocarbonSolvents(3) Halocarbon product/flammable propellant(4) Halocarbon product/nonflammablepropellantRecovered halocarbon solvents may be distilled and reutilized or transferred to an appropriate treatment facility. Propellants captured from halocarbon aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.7- Ignitable Solvents (1) Ignitable solventproduct/flammablepropellantRecovered ignitable solvents may be distilled and reutilized, recycled as fuel, or transferred to an appropriate treatment facility. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of asnon-regulated refuse.8- Listed Products (11) Listed product/ flammable propellant(12) Listed product/nonflammable propellantListed products may be distilled and reutilized, recycled, or collected in isolated vessels and managed as listed hazardous wastes. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.9- Toxic Products (6) Toxic product/flammablepropellant(7) Toxic product/nonflammable propellantToxic products are either recycled or managed as hazardous waste and transferred to an appropriate treatment facility. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of asnon-regulated refuse.10- Non-Toxic Products(10) Non-toxic product/flammable propellantNon-toxic products are managed appropriately. Propellants captured from these aerosol cans are adsorbed on the activated carbon filter. Saturated activated carbon cartridges are properly disposed of as non-regulated refuse.TABLE 1-3AEROSOL CONSOLIDATION CLASSESConsolidationFamilyAerosol TypesIncluded in FamilyRationale forConsolidating Types1- PetroleumHydrocarbons(non-halogenated)(1) POL(2) Paints1(7) Ignitable Solvents(8) Listed Products2(9) Toxic Products3(10) Non-Toxic Products3See Footnotes 1, 2, and 32- Resinous Materials (3) Adhesives Adhesives and other resinous coagulating materials tend to diminish the quality of otherwise recyclable solvent products. Further, these products accelerate the deterioration of process equipment.3- Aqueous Liquids (4) Alkaline Cleaners4(5) Acidic Products4(9) Toxic Products5(10) Non-Toxic Products5See Footnotes 4 and 54- HalocarbonSolvents(6) Halocarbon Solvents Many petroleum products cannot be recycled when contaminated with halocarbons. Though, halocarbon solvents are compatible with and can typically be commingled with other petroleum products and solvents.5- Alkaline Products (4) Corrosive AlkalineProductsAlkaline products potentially present a threat of heat generation through acid-base or oxidation-reduction reactions.14Paints may either be consolidated separately or consolidated with other petroleum and petroleum-based products. If the resulting waste is going to be incinerated or fuel blended (provided the paint solids do not compromise the quality of the mixture), the paints may be consolidated with other products. If the resulting waste is to be recycled or otherwise utilized, the paint should be managed independently.Listed petroleum and petroleum-based wastes may be commingled with other petroleum products if the resulting mixture is characterized in accordance with the Mixture and Derived from Rules (40 CFR, ‘261.3), and if the mixture will be either incinerated or fuel blended. Listed wastes may not be commingled with other wastes if the resulting mixture is not characterized and managed as a listed hazardous waste.Toxic and non-toxic petroleum products may be commingled with other petroleum products unless the resulting mixture is intended for specific recycling or reuse efforts and the addition of these products significantly diminishes the quality of the final product. Non-petroleum products may not be commingled with petroleum products.Aqueous acidic and alkaline products whose pH remains between 4.0 and 10.0 may be commingled as long as theconstituents that comprise the solutions are compatible. Products exhibiting pHs significantly greater than 10.0 or less than 4.0 should not be commingled. Additionally, non-aqueous solutions should not be commingled with aqueous solutions.Aqueous toxic and non-toxic products may be commingled with other aqueous wastes provided the constituents that comprise the products are compatible with each other. The characterization of the resulting mixture must be similar to that of the products prior to introduction.1234515TABLE 1-4AEROSOL CLASS COMPATIBILITY CHARTpetroleumhydrocarbonsresinousmaterialsaqueousliquidsyes7no9yesyes10yesyesyes6yesno9yesnonoyesyes6yes7yes6no8no8halocarbonsolventsalkalineproductsacidicproductno8noyesno11noyesno8noyesno11yesnoyes6yesyes10yesno11no11petroleum hydrocarbonsresinous materialsaqueous liquidshalocarbon solventsalkaline productsacidic productsTABLE 1-5AEROSOL CLASS CONSOLIDATION CHARTpetroleumhydrocarbonsresinousmaterialsaqueousliquidsnonoyesnonononoyesnonononoyesnononononohalocarbonsolventsalkalineproductsacidicproductnononononoyesnonononoyesnonononoyesnonopetroleum hydrocarbonsresinous materialsaqueous liquidshalocarbon solventsalkaline productsacidic productsRefer to recommended consolidation chart.Petroleum hydrocarbons are compatible with but not typcially soluble in aqueous liquids. Refer to recommendedconsolidation chart.Petroleum hydrocarbons and corrosive materials are typically compatible. However, some corrosive matrials are incompatible with petroleum hydrocarbons. As such, for purposes of simplicity, this chart recommends not commingling the two.Some resinous materials react adversely with water. This chart reflects conservtive management.Halocarbons are compatible with but not typcially soluble in aqueous liquids. Refer to recommended consolidation chart.Halocarbon solvents and corrosive materials are typically compatible. However, some corrosive matrials are incompatible with halocarbons. As such, for purposes of simplicity, this chart recommends not commingling the two67891011aerosolv.com1 (800) 843-6808®