AGS - Style W77 - Flexible Coupling Brochure

14 – 24"/350 – 600 MM SIZES 26 – 60"/660 – 1525 MM SIZES PATENTEDThe patented Style W77 AGS (Advanced Groove System) coupling is comprised of two hous-ings and is designed to provide a strong connection for large diameter pressure piping sys-tems. Its unique wedge-shaped key profile increases allowable pipe end separation, resulting in easier initial assembly alignment. The Style W77 AGS coupling in 26-60"/660-1525 mm sizes, features lifting lugs integrated into the housings to help ease handling during installation.Style W77 AGS couplings are rated up to 350 psi/2400 kPa for 14 – 24"/350 – 600 mm piping systems, up to 300 psi/2065 kPa for 26 – 42"/660 – 1070 mm piping systems, to 232 psi/1600 kPa for 46-48"/1170-12220 mm piping systems and to 175 psi/1200 kPa for 54- 60"/1370-1525 mm piping systems (depending on wall thickness) utilizing API 5L pipe ends. Style W77 AGS couplings provide limited linear and angular pipe movement at the pipe joint that can be used to compensate for thermal growth of piping systems, vibration attenuation, seismic, and other applications requiring flexibility. Support and hanging requirements are defined within Victaulic Design Data Submittal 26.01.Style W77 AGS couplings are provided with FlushSeal® gaskets for a variety of services. Please specify gasket grade when ordering. Please refer to publication 05.01 for gasket ser-vice ratings. WARNING• When grooving pipe for use with AGS products, Victaulic roll grooving tools must be equipped with AGS roll sets (RW for steel or RWX for stainless steel).• Victaulic AGS products MUST NOT be installed on pipe that is prepared with original-type grooving roll sets. Failure to follow these instructions will cause grooves that are not within Victaulic AGS specifi-cations, resulting in joint failure, serious personal injury, and property damage. When preparing pipe for AGS products, please contact Victaulic for groove specifications for AGS groove dimensions. WARNING20.03_1AGS Flexible CouplingSTYLE W77PATENTED20.03CARBON STEEL PIPE – GROOVED COUPLINGSJOB/OWNER CONTRACTOR ENGINEERSystem No. __________________________ Submitted By ________________________ Spec Sect ____________ Para __________Location ____________________________ Date ________________________________ Approved ___________________________Date ________________________________www.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2011 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_IMATERIAL SPECIFICATIONS Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12. Ductile iron conforming to ASTM A-395, grade 65-45-15, is available upon special request.Housing Coating: Orange enamel. • Optional: Hot dipped galvanized and others.Coupling Gasket: (specify choice*) • Grade “E” FlushSeal EPDMEPDM (Green color code). Temperature range –30°F to +230°F /–34°C to +110°C. Recommended for cold and hot water service within the specified temperature range plus a variety of dilute acids, oil-free air and many chemical services. UL classified in accordance with ANSI/NSF 61 for cold +86°F/+30°C and hot +180°F/+82°C potable water service. NOT RECOMMENDED FOR PETROLEUM SERVICES. • Grade “T” FlushSeal nitrileNitrile (Orange color code). Temperature range –20°F to +180°F/–29°C to +82°C. Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Not recommended for hot water services over +150°F/+66°C or for hot dry air over +140°F/+60°C. • Grade “L” siliconeSilicone (Red color code). Temperature range –30°F to +350°F/–34° C to +177° C. Recommended for dry heat, air without hydrocarbons to +350°F/+177°C and certain chemical services.* Services listed are General Service Recommendations only. It should be noted that there are services for which these gaskets are not recommended. Reference should always be made to the latest Victaulic Gasket Selection Guide for specific gasket service recommendations and for a listing of services which are not recommended.Bolts: Heat-treated plated carbon steel, trackhead meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183. Nuts: Plated carbon steel, heavy hex conforming to ASTM A-563, Grade B.Washers: Plated carbon steel, flat, SAE high strength conforming to ASTM F-436.For 26-60"/660-1525 mm Sizes20.03_2AGS Flexible CouplingSTYLE W7720.03CARBON STEEL PIPE – GROOVED COUPLINGSwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2011 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_IDIMENSIONSSizeMax. Working Pressure*psi/kPaMax. End Load*Lbs./NAllow. Pipe End Sep.†Deflect. FromCL †Bolt/Nut No - Size DimensionsØ – Inches/mmApprox. Wgt. EachNominal Size Inches mmActual Outside Dia. Inches mm Std. Wall Light Wall ‡ExtraHeavy½"/12.7 mm Std. Wall Light Wall ‡ExtraHeavy½"/12.7 mmInches mmPer Cplg. Deg.Pipe In./Ft. mm/m Inches X Y ZLbs. kg14¤ 14.000 350 350 - 55800 55800 - 0.13 – 0.31 0.73 0.15 2 - 1 x 5 1/2 16.00 20.59 4.50 48350 355.6 2500 2500 248310 248310 3.3 – 7.9 13 406 523 114 21.816 16.000 350 350 - 72885 72885 - 0.13 – 0.31 0.63 0.13 2 - 1 x 5 1/2 18.18 23.51 4.50 58400 406.4 2500 2500 324338 324338 3.3 – 7.9 11 462 597 114 26.318 18.000 350 350 - 92245 92245 - 0.13 – 0.31 0.57 0.12 2 - 1 x 5 1/2 20.36 25.46 4.50 65.0450 457.2 2500 2500 410490 410490 3.3 – 7.9 10 517 647 114 29.520 20.000 350 350 - 113880 113880 - 0.13 – 0.31 0.50 0.10 2 - 1 1/8 x 5 1/2 22.56 27.13 4.50 82500 508.0 2500 2500 506766 506766 3.3 – 7.9 9 573 689 114 37.224 24.000 350 225 - 163990 104955 - 0.13 – 0.31 0.42 0.09 2 - 1 1/8 x 5 1/2 26.88 32.31 4.50 107600 609.6 2500 1600 729756 467050 3.3 – 7.9 8 683 821 114 48.526 26.000 300 - 300 159279 - 159279 0.15-0.53 0.83 0.18 4- 1 1/8 x 6 30.07 35.23 5.68 205660 660.4 2065 2065 708508 708508 3.81-13.46 15 764 895 144 93.028 28.000 300 - 300 184726 - 184726 0.15-0.53 0.78 0.16 4- 1 1/8 x 6 32.23 37.22 5.68 220710 711.2 2065 2065 821702 821702 3.81-13.46 14 819 945 144 99.830 30.000 300 - 300 212058 - 212058 0.15-0.53 0.73 0.16 4- 1 1/4 x 7 33.90 39.64 5.68 227760 762.0 2065 2065 943281 943281 3.81-13.46 13 863 1007 144 103.032 32.000 300 - 300 241274 - 241274 0.15-0.53 0.68 0.14 4- 1 1/4 x 7 36.07 41.74 5.68 242810 812.8 2065 2065 1073240 1073240 3.81-13.46 11 916 1060 144 109.834 34.000 300 - 300 272375 - - 0.21-0.59 0.69 0.13 4- 1 1/4 x 7 38.25 43.75 5.68 255.0865 865.0 2065 2065 121207 5.33-14.99 11 972 1111 144 115.736 36.000 300 - 300 305363 - 305363 0.15-0.53 0.60 0.13 4- 1 1/4 x 7 40.23 45.72 5.68 268915 914.4 2065 2065 1358322 1358322 3.81-13.46 11 1022 1161 144 121.640 40.000 300 - 300 376991 - 376991 0.21-0.59 0.55 0.12 4- 1 1/2 x 7 43.98 50.51 6.50 3401015 1016.0 2065 2065 1676940 1676940 5.33-14.99 10 1117 1283 165 154.242 42.000 300 - 300 415632 - 415632 0.21-0.59 0.52 0.11 4- 1 1/2 x 7 45.98 52.50 6.50 3601070 1066.8 2065 2065 1848823 1848823 5.33-14.99 9 1168 1334 165 163.344 44.000 - - 232 - - 385561 0.21-0.59 0.47 0.10 4- 1 1/2 x 7 50.28 56.48 6.50 4151150 1150.0 1600 1715746 5.33-14.99 8 1277 1435 165 188.246 46.000 - - 232 - - 385561 0.21-0.59 0.47 0.10 4- 1 1/2 x 7 50.28 56.48 6.50 4151170 1168.4 1600 1715746 5.33-14.99 8 1277 1435 165 188.248 48.000 - - 232 - - 419820 0.21-0.59 0.45 0.10 4- 1 1/2 x 7 52.28 58.47 6.50 4251220 1219.2 1600 1868199 5.33-14.99 8 1328 1485 165 192.854 54.000 - - 175 - - 400790 0.28-0.66 0.40 0.08 4- 1 1/2 x 7 59.03 65.16 10.00 6481370 1371.6 1200 1782803 7.11-16.76 7 1499 1655 254 293.956 56.000 - - 175 - - 431030 0.28-0.66 0.38 0.08 4- 1 1/2 x 7 61.03 67.65 10.00 6761420 1422.2 1200 1917317 7.11-16.76 7 1550 1718 254 306.660 60.000 - - 175 - - 494800 0.28-0.66 0.36 0.08 4- 1 1/2 x 7 65.03 72.13 10.00 7201525 1524.0 1200 2201025 7.11-16.76 7 1652 1832 254 326.6* Working Pressure and End Load are total, from all internal and external loads, based on minimum nominal wall thicknesses shown within AGS Roll Groove Specifications 25.09, AGS roll grooved in accordance with Victaulic® specifications. Contact Victaulic for performance on other pipe. Note: Actual maximum working pressure is 363 psi/2500 kPa for 14 – 20"/350 – 500 mm on light wall; 232 psi/1600 kPa for 24"/600 mm on light wall; 363 psi/2500 kPa for 14 – 24"/350 – 500 mm on standard wall.WARNING: FOR ONE TIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1 1/2 times the figures shown.¤ The 14"/350 mm size Style W77 AGS coupling is FM approved for a maximum working pressure of 350 psi/2415kPa on cut grooved Sch 30 pipe and roll grooved 0.188"/5 mm wall pipe.‡ Light Wall for 14"/350 mm = 0.22"/5.6 mm; 16 – 24"/400 – 600 mm = 0.25"/6.35 mm† Allowable Pipe End Separation and Deflection figures show the maximum nominal range of movement available at each joint for AGS roll grooved pipe. These figures are maximums; for design and installation purposes these figures should be reduced by 25%.Metric thread size bolts are available (color coded gold) for all coupling sizes upon request. Contact Victaulic for details.Ø Corresponding line drawings are on page 4.NOTE: Style W77 AGS couplings must not be used to join PVC pipe.NOTE: The Style W07 coupling in 26-60"/660 – 1525 mm sizes cannot be used on wall thicknesses greater than 0.5"/12.7mm.NOTE: The outside diameter of roll grooved pipe shall not vary more than the limits of API 5L end tolerance. The maximum allowable tolerance from squarecut ends is 0.125"/3.18 mm measured from a true square line.20.03_3AGS Flexible CouplingSTYLE W7720.03CARBON STEEL PIPE – GROOVED COUPLINGSwww.victaulic.comVICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2011 VICTAULIC COMPANY. ALL RIGHTS RESERVED. REV_IWARRANTY Refer to the Warranty section of the current Price List or contact Victaulic for details.This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations.NOTEReference should always be made to the Victaulic Field Installation Instructions for the product you are installing. Victaulic Field Installation Instructions are included with each shipment of Victaulic products for complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com.INSTALLATIONTORQUE REQUIREMENTS Size Recommended TorqueNominal Size Inchesmmft. lbs.N•m14, 16, 18 250350, 400, 450 34020, 24 , 26, 28 375500, 600 , 660, 710 50030, 32, 36 500760, 810, 915 68040, 42, 46, 48, 54, 56, 60 6001015, 1070, 1170, 1220 , 1370, 1420, 1525 813 TYPICAL 14 – 24"/350 – 600 mmXZYExaggerated for clarityTYPICAL 26 – 60"/660 – 1525 mmDIMENSIONS Z Y X20.03AGS Flexible CouplingSTYLE W7720.03CARBON STEEL PIPE – GROOVED COUPLINGSFor complete contact information, visit www.victaulic.com20.03 3853 REV I UPDATED 08/2011VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2011 VICTAULIC COMPANY. ALL RIGHTS RESERVED.