AirDrain for Playgrounds

AirDrain – What drains better than Air? Playground Drainage AirDrain with its 100% vertical drainage and 92% air is designed to collect and re-direct water, actually raising the entire profile 1” off the subbase and bringing gravity into play allowing the area to dry quickly and efficiently. The result is a more stable surface area, reduced expense for repair materials and more play time. For playgrounds the AirDrain System is placed on the prepared subbase. Whether using loose fill products, such as engineered wood fiber or rubber chips, or using unitary surfaces, such as rubber tiles or poured in place rubber, the playground area needs proper water drainage. Wood chips can be placed directly on top of the geotextile. The filter fabric retains the wood chip particles while allowing water to freely enter the drainage core. The AirDrain Advantage Benefits of an AirField AirDrain playground drainage system include: ? AirDrain raises the entire profile 1” off the subbase and bringing gravity into play ? AirDrain’s 92% air-void space for fast and easy water removal ? Consistent HIC and Gmax for the life of the AirDrain providing a safe play area ? 100% post industrial recycled content ? AirDrain’s quick snap connectors allows for effortless installation ? Minimal site disturbance, far less excavation and disposal ? Compact shipping reducing transportation costs *This drawing, specifications and the information contained herein is for general presentation purposes only. All final drawings and layouts should be determined by a licensed engineer(s). HIC & Gmax testing are measured in a lab setting and are not site specific. Synthetic Turf 1” AirDrain System provides .576 gallons per sqft. of water storage or open space capacity for rapid drainage preventing surface ponding Geotextile Fabric Compacted Subbase per Geotechnical Engineer or Architect Geotextile Fabric 1.125 inch Poly-Green Foam Pad Drawing No. ADCS002.dwgAirfield Systems, LLC 8028 N May Ave, Suite 201 Oklahoma City, OK 73120 (405) 359-3375 www.airfieldsystems.comUnit Panel Specifications: Size: 32" x 32" x 1"Weight: 3.1 lbStrength: 233 psi (unfilled) 6747 psi (filled)Resin: 100% Recycled (PIR) Copolymer with Impact Modifier "No Break" Polymer MaterialColor: Black (3% carbon black added for UV Protection) Yellow Indicator TabAirDrain Cross SectionTypical For AirDrain Grass SystemsScale 0.12:1AirDrain GeocellAnchor Platforms (13 Total) ASTM and ISO Properties 1 Physical Nominal Value Test Method Specific Gravity 0.940 ASTM D792 Melt Mass-Flow Rate (230°C/2.16 kg) 20 g/10 min ASTM D1238 Mechanical Nominal Value Test Method Density 57.490 lb/ft3 ASTM D1505 Tensile Strength (Yield, 73°F) 2,145 psi ASTM D638 Tensile Elongation (Yield, 73°F) 16% ASTM D638 Flexural Modulus (73°F) 100,175 psi ASTM D790 Compression Strength (73°F) 233 psi unfilled ASTM D6254 Impact Nominal Value Test Method Notched Izod Impact (73°F, 0.125 in) ASTM D256 Thermal Nominal Value Test Method Deflection Temperature Under Load 264 psi, Unannealed 160°F ASTM D648 Expansion/Contraction Index1 Temperature Humidity Length Width 100°F 98% 31.881” 31.817” -5°F 0% 31.765” 31.713” Change .116” .104” Joint Expansion/Contraction Capacity .420” .572” Safety Factor 362% 550% Examples of Usage Application Required Strength Safety Factor Auto 40 psi x 168 Truck 110 psi x 61 DC10 250 psi x 27 General Information General Construction Injection Molded Copolymer Composition Copolymer Polypropylene Using an Impact Modifier Dimensions 31.784” x 31.880” x 1.000” (7.03 sq ft.) Unit Weight 3.1 lbs. Material Resin Pellets Shipping Parts Per Pallet 114 Pallet Dimensions 33” x 33” x 48” Pallet Weight 390 lbs. Area Coverage Per Pallet 798 sq. ft. Pallets Per Trailer 114 (3 wide x 2 tall x 19 deep) Area Covered Per Trailer 90,972 sq. ft. 1 Independent laboratory testing conducted by TRI/Environmental, Inc., TSI/Testing Services, Inc. and Wassenaar. 100% Post Manufactured Content Recycled The AirDrain GeoGrid is made of 100% post-manufactured material, so you can feel good about helping the planet while adding valuable LEED Points to your project. We also add an impact modifier for incredible strength and superior performance in extreme heat and cold - on top of the already durable AirDrain design. AirDrain Co-Polymer with an Impact Modifier Performance and Temperature Durability ?Attached you will find the specification of the resin used to produce both the 32 x 32 and the 32 x 18 Geo cells. This material is a co-polymer polypropylene that is 100% recycled resin. In order to be able to produce a consistent recycled resin a PIR (post industrial resin) is used for the base resin. This is the only way to produce a consistent material as opposed to a PCR (post consumer resin) which is dependent on the consumer to supply a consistent material. Using the PIR as a base resin 3% carbon black is added to insure good UV stabilization and metallocene (an ethylene base material) is used as an impact modifier. Impact Modifier The impact modifier is added in an amount to achieve a 10.0 Notched Izod Impact which comfortably qualifies this material as a NO BREAK material (4.0 and greater are normally considered no break material). The AirDrain resin offers an advantage over many ethylene and HDPE products since the AirDrain resin is often superior when it comes to pliability, warping and internal stress related issues. Referring to the attached specification sheet you will notice that all testing is done to specific ASTM Standards.? Resin Blends AirDrain’s blend of resins gives it the ability to perform in extreme temperatures. AirDrain does not need a temperature above 50 degrees Fahrenheit to be installed or warmed in the sun to be pliable on site for install. In addition, AirDrain's unique resin blend also helps prevent breakage and cracking in extreme temperatures. Giving it the ability to withstand repeated freeze thaw cycles. Airfield posts its resin content and performance values with ASTM test methods and guide lines to measure the properties of our grid. 11223344A AB BC CD DSHEET 1 OF 1 DRAWNCHECKEDQAMFGAPPROVEDGary 1/13/2013DWG NOPlayground_AFS_IF_SP_REV_001TITLESIZECSCALEREVThe information contained in this drawing is the sole property of Airfield Systems. Any reproduction in part or as a whole without prior written consent is prohibited.Airfield SystemsThis drawing, specifications and the information contained herein is for general presentation purposes only. All final drawings and layouts should be determined by a licensed engineer(s).Sealed Concrete Base, Asphalt or Aggregate base compacted to 95% proctor (3/4" down to 1/4"crushed drain rock as your primary base and then to use the fines as a top coat)Synthetic Grass SurfacePerimeter nailer board made of composite materialattached to concrete with Tapcon screws or Ramset nails 1" tall 1x4 for typical installs4.0 oz Geotextile Filter Fabric (optional)Geotextile Fabric (recommendedwith aggregate base)AirDrain? Unit Panel Specifications: Size: 32" x 32" x 1"Weight: 3.1 lbStrength: 233 psi (unfilled) 6747 psi (filled)Resin: 100% Recycled (PIR) Copolymer with Impact Modifier "No Break" Polymer MaterialColor: Black (3% carbon black added for UV Protection) Playground Application1Playground Application: AirDrain?1.125" Polygreen FoamPlayground Pad100% Rubber Infill\\\\JL7l'\\\\JUt\\\\JJJ,\\\\JU'iLlJulaJuUJ'',LAJu\\\\X;co^PLAYGROUND SURFACINGoffice depotTypewritten TextAirDrain for Playgroundsoffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten TextAirDrain Geocelloffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten Text6" Rubber Mulch PlaygroundSurfacing *office depotTypewritten TextCompacted SubgradeSloped to PerforatedPipe System at min.25%office depotTypewritten TextPerforated Pipe Connected toStorm Drain Systemoffice depotTypewritten TextAirField Systems, LLC8028 N May Ave, Suite 201Oklahoma City, OK 73120www.AirFieldsystems.com(405)359-3375office depotTypewritten Textoffice depotTypewritten TextUnit Panel Specifications:Size: 32" x 32" x 1"Weight: 3.1 lbStrength: 233 psi (unfilled)6747 psi (filled)Resin: 100% Recycled (PIR)Copolymer with Impact Modifier"No Break" Polymer MaterialColor: Black(3% carbon black added for UV Protection)office depotTypewritten Text** Compacted at 3" and Again at 6" during installationoffice depotTypewritten Textwith Rubber Mulch Infilloffice depotTypewritten Text\\\\JL7l'\\\\JUt\\\\JJJ,\\\\JU'iLlJulaJuUJ'',LAJu\\\\X;co^PLAYGROUND SURFACINGoffice depotTypewritten TextAirDrain for Playgroundsoffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten TextAirDrain Geocelloffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten Text9" Wood Chips PlaygroundSurfacing office depotTypewritten TextCompacted SubgradeSloped to PerforatedPipe System at min.25%office depotTypewritten TextPerforated Pipe Connected toStorm Drain Systemoffice depotTypewritten TextAirField Systems, LLC8028 N May Ave, Suite 201Oklahoma City, OK 73120www.AirFieldsystems.com(405)359-3375office depotTypewritten Textoffice depotTypewritten TextUnit Panel Specifications:Size: 32" x 32" x 1"Weight: 3.1 lbStrength: 233 psi (unfilled)6747 psi (filled)Resin: 100% Recycled (PIR)Copolymer with Impact Modifier"No Break" Polymer MaterialColor: Black(3% carbon black added for UV Protection)office depotTypewritten Textwith Wood Chips Infilloffice depotTypewritten Textoffice depotTypewritten Text\\\\JL7l'\\\\JUt\\\\JJJ,\\\\JU'iLlJulaJuUJ'',LAJu\\\\X;co^PLAYGROUND SURFACINGoffice depotTypewritten TextAirDrain for Playgroundsoffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten TextAirDrain Geocelloffice depotTypewritten Textoffice depotTypewritten TextGeotextile Filter Fabricoffice depotTypewritten Text9" Wood Mulch PlaygroundSurfacing office depotTypewritten TextCompacted SubgradeSloped to PerforatedPipe System at min.25%office depotTypewritten TextPerforated Pipe Connected toStorm Drain Systemoffice depotTypewritten TextAirField Systems, LLC8028 N May Ave, Suite 201Oklahoma City, OK 73120www.AirFieldsystems.com(405)359-3375office depotTypewritten Textoffice depotTypewritten TextUnit Panel Specifications:Size: 32" x 32" x 1"Weight: 3.1 lbStrength: 233 psi (unfilled)6747 psi (filled)Resin: 100% Recycled (PIR)Copolymer with Impact Modifier"No Break" Polymer MaterialColor: Black(3% carbon black added for UV Protection)office depotTypewritten Textwith Wood Mulch Infilloffice depotTypewritten Textoffice depotTypewritten TextProper Sequencing and Orientation of AirDrain GeoCell Panels for Rapid Installation Pallet Staging: AirDrain pallets cover approximately 798sqft. per pallet and should be staged accordingly within the installation area so that you minimize the amount of time to stage the AirDrain grid along the install lines across the project. Typically placing the AirDrain every 65 feet across and 15-20 feet back from each other. (Call AirField with questions that you might have about proper staging and installation.) All Installations must start in the Top Left Corner of the Field and work Left to Right to be installed properly. 1. Orientate the AirDrain GeoCell materials with the integral indicator tab to the panel's bottom left corner (painted yellow). Install the AirDrain units by placing units with the connectors and platforms up creating a flat surface for the profile above. If the male connectors do not fall or drop into the female connectors then the orientation is incorrect, please call AirField Systems Immediately at 405-359-3775. 2. Install the AirDrain panels across the field in a rowed pattern. Staggering of rows will allow for multiple row completion by a multi-manned crew. 3. Once the first row has progressed across the project, start with a second row. Have a person staging the panels in three's snapped together along the row. The crew can then install the left side of the panel while elevating slightly the top portion ( so the male and female connectors don't sync ) once the left side has been snapped with a pull along the row direction, the top portion should fall into place and with a bottom vertical pull holding the inside of parts 1 & 3 snap all three parts in place. 4. AirDrain panels can be shaped to individual field areas as needed with appropriate cutting device. If a typical field is installed correctly there should only be two sides that would need to be trimmed. A. If only a few parts need to be trimmed, use tin snips. B. If many parts require trimming, set up a table and use a circular saw with a no melt, plastic cutting saw blade. Visit AirField Systems Flickr page to watch a video of a 74,000 sq ft project for Chesapeake Energy illustrating a 3 man crew installation. DISCLAIMER: The preceding and following drawings and/or general installation guidelines are provided only to show a concept design for installation and are not instructions for any particular installation. These drawings and general instructions are not complete and are provided only to assist a licensed Geo-Technical Engineer, a Landscape Architect and/or Civil Engineer in preparing actual construction and installation plans. These drawings and instructions must be reviewed by a licensed Geo-Technical Engineer, a Landscape Architect and/or Civil Engineer and adapted to the condition of a particular installation site and to comply with all state and local requirements for each installation site. THESE DRAWINGS AND/OR GENERAL INSTRUCTIONS DO NOT MODIFY OR SUPPLEMENT ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IF APPLICABLE RELATING TO THE PRODUCT. 6.20.14 58595 ASTM F1292 Gmax, Ambient ProPLAY Plus 80S.pdf Page 1 Page 2 58595A ASTM F1292 Gmax Ambient ProPLAY Plus 80S 80ST 6ft aggregate.pdf Page 1 Page 2