Alfie 500 Centrifugal Coolant Cleaning Brochure

Going beyond to prolong the life of your coolantsThe Alfie 500 for coolant cleaningLess downtimeNo odourReduced tool wearBetter product qualityNo more sticky toolsReducedallergicreactionsFor the metalworking industry, coolants are a major expense.Some are obvious: Replacing them – a messy and time-consuming task. Disposing of them – a continually risingexpense in the face of today’s environmental regulations.But dirty coolants also incur other less obvious but no lessexpensive costs. For example, tramp oil and solid particlesin coolants can cause increased tool wear, quality problemsduring later processing and health problems for yourpersonnel.In short, it’s well worth the effort to take steps to keep yourcoolants clean.And with Alfa Laval’s centrifugal separators, it’s not much ofan effort to begin with.Clean coolants save more than you thinkAlfie 500 – worth evaluatingAlfie 500 is specifically designed toremove contaminants from coolants insmaller systems, using the time-testedtechnique of high-speed centrifugalseparation. With its compact design,Alfie 500 is easy to move across aworkshop floor. And you can use it toservice several tanks, or just one, forvolumes of up to 15 m3 (7,500 gallons).The equipment is easy to operatethanks to a PLC-based control panel.And just about anyone can quickly learn how to operate and service it. Since the separator is installed in abypass flow, Alfie 500 can treat thecoolant during a production run or atstandstill. Alfie 500 separates tramp oilas well as metal fines and solid particlesdown to 1 µm from the coolant.Recycling means major savings Install Alfie 500 and your fluids will lastmuch longer. Continuous cleaningextends the life of your coolants and,with top-ups, it can last as long as10 years Imagine the savings on fluid disposaland replacement. No filters to replaceor dispose of. Clean coolant is returnedto your tanks, “pure” free oil or tramp oilis collected in a tank and a compactdry cake of particles collects on theinside of the separator bowl.Precise tools – better end qualityIn light of today’s zero-defect produc-tion philosophy, Alfie 500 is a clearasset in any metalworking plant. Clean coolant minimises tool wearcaused by contaminants, giving moreprecise machining and fewer rejects.Keep your tools runningThe Alfie 500 will raise your produc-tivity. Clean coolants mean longer toollifetime and longer production runswithout tool changes. It also meansfewer breakdowns due to solid particlesclogging pumps and other equipment.Fewer stops for tank cleaning is yetanother benefit.We see a potential to cut cost and boost productivity• Low fluid replacement/disposal costs• Longer tool lifetime• Cleaner components, improved end-product quality• Less downtime for service since theseparator is installed in bypass flow• Fewer man-hours required for maintenance of service fluids• Healthier work environment• Reduced impact on the environmentEvery machining stage in your plant needs coolants.Always having clean coolants offer clear benefits.The Alfie 500 – look how easyInstall in any systemInstall Alfie 500 in a bypassflow. No redesign is necessaryon your machine.Extremely simple to operateThe Alfie 500 is ingenious, veryeffective, and very easy to workwith. All functions are controlled by a PLC-based control system.And with a well thought-out design.The Alfie 500 is the perfectsolution for cleaning coolants in metalworking operations.Plug-and-play operationHook up Alfie 500 and start it up. The system works auto-matically and requires nosupervision. Your coolants willlast longer than ever before.Support worldwide and around the cornerAlfa Laval’s global resourcesinclude 50 sales companies andan extensive Parts & Servicenetwork, supporting customers in more than 100 countries. A network of local distributorsand service providers can alsoprovide support.? When the tramp oil hasreached a certain level in thecollecting tank, a microswitchis activated, stopping thecleaning process and turningon an indicator light.? Mobile and compact. Largewheels make it easy to movethe Alfie 500 even when thefloor is not entirely smooth.? The surface of the rotatingbowl is coated with a materialthat is 12 times harder thansteel.? Suction hose withsurface suction device.? Hose for return of clean fluid.? Solid particles accumulateinside the rotating bowl.When the bowl needs to becleaned, it can be openedwith a few simple operations.??????Easy to operate and serviceDesigned to improve your processes time and time againStep 1Fold down the safetyyoke and remove thethree bolts to openthe separator.Step 2Attach the tool and simply lift theseparator bowl.Step 3The dry sludge iseasily removed fromthe inside of the bowl.After depositing thesludge, the system isready for operation.Clearly controllableThe system is fullyautomatic and starts atthe push of a button.Suction devices A float-type suction device (A)is standard. The optional bellowstype (B) is designed for narrowspaces and shallow tanks (up to100 mm).?A?BThe Alfie 500 is only a fraction of what we can help you withAlfie 500 is a perfect example of how an innovative productcan be developed by combining proven technology withadvanced materials and design solutions. Alfie 500 is oursmallest separator for the cleaning of coolants; the largestmodel has a capacity of 8,000 l/h (35 gpm), and can handletanks with capacities up to 300 m3. Our total product range includes some 20 separators that also treat wash liquids, oils, other emulsions and paintwaste. Alfa Laval is also the world’s leading supplier of heatexchangers, helping customers around the world heat, cool and transport any type of fluid.Technical dataCapacityMax. flow, 50/60 Hz 500 l/h (2.2 gpm)Sludge space 0.6 l (0.16 gal)Liquid requirementsMax. temperature 70°C (160°F)pH value 6–9Electrical dataVoltage 230 V or 100–230 V single-phase (±5%)Frequency 50/60 HzAmperage 10 AWeightTotal weight, incl. stand 60 kg (135 lbs)DimensionsLength 620 mm (24")Width 510 mm (20")Height 1140 mm (45")TankContaminated coolantClean coolantMachine toolSludgeTramp oilSeparatorAlfaPure Z3 – a larger separationsystem from Alfa Laval.Plug-and-playAlfie extracts a sidestream of contami-nated coolant fromthe tank and returnsthe clean coolant tothe tank withoutinterrupting themachining process.No alterations toexisting equipmentare necessary.Alfa Laval in briefAlfa Laval is a leading global provider of specialized products and engineeredsolutions. Our equipment, systems and servicesare dedicated to helping customers tooptimize the performance of theirprocesses. Time and time again.We help our customers to heat, cool,separate and transport products suchas oil, water, chemicals, beverages,foodstuff, starch and pharmaceuticals.Our worldwide organization works closelywith customers in almost 100 countriesto help them stay ahead.How to contact Alfa LavalContact details for all countries arecontinually updated on our web site.Please visit www.alfalaval.com toaccess the information.EFU00025EN 0508Alfie is a trademark owned by Alfa Laval Corporate AB. ALFA LAVAL is a trademark registered and owned by Alfa Laval Corporate AB.www.fotoskrift.se