BetaBackshell- Brochrue

© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMan iso9001:2000 and as9100:2004 registered CompanyBETA®BACKSHELL / ACCESSORY TOOLING GUIDEDMC09-004_BETA_CAT_CVR_PRODUCTION.indd 3 9/18/09 12:13:53 PMdaniels Manufacturing corporation offers our BETA Backshell Assembly Tools, a complete line of Adaptor Tools and Torque Tools for holding and torquing circular connectors during the installation and removal of accessories (backshell, strain relief, or EMI/RFI shielding hardware).With 60 years of industry experience, DMC is the leading manufacturer of Mil-Qualified Crimp Termination Tools, Maintenance Tool Kits, and Insertion/Removal Tools for the High-Reliability Wire Harness Industry. DMC also manufactures ALPHATRON Wire Crimp Pull Testers and SAFE-T-CABLE, the time-saving substitute for safety Lockwire. DMC products have been used on virtually every Defense System, Aircraft Program, Land or Sea Going Transport System, and Space Exploration Program. DMC is continually working with the government and major manufacturers towards the development of support materials to keep pace with the most recent advances in technology. DMC is ready and capable to help satisfy your tooling needs with custom engineered tools. DMC’s full-service facility in Orlando, Florida has a qualified staff to recalibrate tools to meet FAA requirements and to refurbish Adaptor Tool Kits. DMC has developed a worldwide network of professionals who can assit in answering technical questions, processing orders for complete kits and individual components, and designing new service kits and modifying existing kits. DMC is an ISO 9100:2000 and AS9100:2004 Registered Company, and ROHS Compliant.DMC09-004_BETA_CAT_CVR_PRODUCTION.indd 1 9/18/09 12:14:06 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 1CONTENTS Adaptor Tools Introduction ................ 2BETA System Utilization .................... 4Connector Technical Data Pages & Adaptor Tool Selection Guide ................................. 6Connector Identification ................... 23Connector Mate Assembly Vise ....... 28Torque Tools ................................... 30Strap Wrenches ............................... 32Torque Conversion Formula ............. 36Torque Conversion Charts ............... 37General Purpose Backshell/ Accessory Tools .............................. 37Jam Nut Sockets ............................ 38Circular Ring Pliers .......................... 41EMI/RFI Banding Tools .................... 42BETA Tool Kits ................................ 46Connector Accessory Guide ............ 48Suggested Torque Values ............... 53Other DMC Products ....................... 54National Stock Numbers for Beta Series Tooling .................... 55Warranty .......................................... 56Important notIceThe tooling suggested herein may not cover a user’s specific contract or manufacturing require ments. It is the user’s responsibility to carry out sufficient testing to verify the suitability of the DMC product selected for the specific requirements of each particular application. DMC is not liable for consequential or special damages of any nature or kind resulting from the use of any of our products.Verbally quoted prices, or any prices, appearing in printed price lists, are subject to change without prior notice.If you need firm prices for future deliveries, you should request a written quotation from our sales office.Limited WarrantySee inSide Back cover© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 1DMC09-004_BETA_CAT_FINAL.indd 1 9/18/09 11:59:41 AM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 2AdApTOr TOOlSThe central element of the Daniels Manufacturing Corp. Beta connector accessory tool product line is the adaptor tool. This unique device is configured in such a manner as to mate perfectly with the corresponding circular connector keying pattern. Therefore, it can be used to hold the connector in a stationary position while the accessory components are being installed or removed. Many keying arrangements and shell sizes are utilized in high reliability wiring systems and great care must be exercised when selecting and using the Beta adaptor tool. DMC has made great efforts to combine the most possible applications into each adaptor tool design, thereby mini­mizing the tool requirements for overall system support. Many other important benefits are designed into DMC Beta adaptor tools.SIngle tool For multIple KeyIng poSItIonSWhen multiple keying positions exist within a specific shell size (Diameter), DMC engineers have designed each adaptor tool to accommodate as many variations as possible. Most adaptors will mate with six or more connectors having different keying positions. When compared with dummy receptacles or other connector holding devices, this flexibility is not possible.multIple Key engagementThe critical platings and delicate nature of connector keys are a prime consideration in the design of a secure connector holding system. Therefore, in all cases where the basic connector configuration permits, multiple key engagement is utilized. This allows torque to be applied to a greater surface area and over a larger portion of the circumference of the connector.adaptorS are avaIlable For both plugS and receptacleSThe rotating coupling mechanism found on most plug connectors is the primary factor which prompted the original adaptor tool design; however, many users currently realize the benefits of adaptor tools when assembling or servicing receptacle connectors. DMC has both versions available for most circular connector series.Standard Square drIve mountIngAll DMC adaptor tools are made with a standard square drive (either 3/8" or 1/4") socket for easy utilization with common torque measuring devices or other tooling. This eliminates the need for special mounting fixtures, or other considerations common to the use of dummy receptacles and similar equipment.cIrcular connectorS and theIr acceSSorIeSThe evolution of electrical connectors has seen many changes in design configuration and utilization of many varieties of materials to meet the needs of their intended application. Backshells, strain reliefs, and other connector accessories have been a vital factor in that enduring evolutionary process.Most connector manufacturers and suppliers offer a limited variety of connector accessories. But, the specific needs of aerospace designers has fostered a connector accessory industry comprised of many dynamic manufacturers, with extensive product lines dedicated solely to components which extend the connector’s performance capabilities. This variety of products offers the equipment designer total flexibility in the packaging of electronic wiring systems.In the past two decades special considerations such as the shielding of electrical circuits from interference generated by radar systems, com­munication equipment, electrical fields, nuclear fields and harsh environmental conditions, have required accessory suppliers to develop multi­piece components which have very specific assembly and maintenance requirements. The demand for advanced tool capabilities is a critical element in the utilization of these sophisticated backshell systems.DMC09-004_BETA_CAT_FINAL.indd 2 9/18/09 11:59:58 AM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 3SImple orIentatIon to the connectorAll adaptor tools have an indicator (Dot) which visually orients it with the master key on the connector. This enables the user to orient the two components for mating without trial and error fumbling.economIcal, relIable, and avaIlableThere is not a precision system for holding circular connectors available anywhere which is more economical, reliable, or readily available to meet your needs than the DMC Beta adaptor tools.Typical Mated Pair ConnectorsquIcK reFerence toolIng guIdeconnectorIndentIFIcatIonadaptor tool SetS adaptorlabelpagePLUG RECEPTACLEAS50151 CM­S­5015 CM­S­5015R CHROME 6MIL­DTL­22992 CLASS C,J,R CM­S­229 N/A BROWN 7MIL­DTL­22992 CLASS L CM­S­229L N/A BLACK 8MIL­DTL­26482 SERIES I & II CM­S­264 CM­S­264R ORANGE 9MIL­DTL­26500 CM­S­837 CM­S­837RB* GREEN 10MIL­DTL­28840 CM­S­288 CM­S­288R WHITE 11MIL­DTL­38999 SERIES I CM­S­389L CM­S­389LR BLUE 12MIL­DTL­38999 SERIES II CM­S­389S CM­S­264R GRAy/ORANGE 13MIL­DTL­38999 SERIES III CM­S­389T CM­S­389TR LAVENDER 14MIL­DTL­38999 SERIES IV CM­S­389B CM­S­389BR BEIGE 15MIL­C­81511 SERIES I & III CM­S­815L CM­S­815R yELLOW 16MIL­C­81511 SERIES I & IV CM­S­815S CM­S­815R RED 17MIL­DTL­83723 SERIES I CM­S­264 CM­S­264R ORANGE 18MIL­DTL­83723 SERIES II CM­S­5015 CM­S­5015R CHROME 19MIL­DTL­83723 SERIES III CM­S­837 CM­S­837RB* GREEN 20PATTERN 602 CM­S­602 CM­S­264R PURPLE 21PATTERN 615 CM­S­SJT CM­S­264R GOLD 22 receptacle plug*BAyONET COUPLINGS ONLy – THREADED RECEPTACLE SETS ARE NOT AVAILABLEN/A – Not available at time of printing. Consult factory.DMC09-004_BETA_CAT_FINAL.indd 3 9/18/09 12:00:07 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 4SImple hand tIghtenIngIn the most basic operation, the adaptor is mated with the connector, and held in one hand. This stabilizes the connector while the backshell accessory is tightened with the other hand.BETA SySTEm uTilizATiONCircular Ring Pliers, strain relief, connector, adaptor, T-handleSoft jaw pliers, strain relief, connector, adaptor, T-handleStrap wrench, strain relief, connectorSImple mechanIcal aSSIStWhen mechanical assistance is necessary to sufficiently tighten the accessory onto the connector, the stabilizing effect of the adaptor can be reinforced with one of several tools — in the operation shown, the connector is held stationary by the use of a “T” handle in the drive hole of the adaptor, while soft jaw pliers are being used on the accessory. Strain relief, connector, adaptorStrain relief, connector, adaptorSoft jaw pliers, strain relief, connector, adaptor, T-handleadaptor tool compatIbIlIty WIth other beta SyStem productSAdaptor tools and other accessory tools which comprise the DMC Beta™ product line are used in a variety of combinations to afford the user an efficient and flexible system of connector/accessory assembly. The following illustrations depict a few of the products which are combined in use. Certainly there are many applications which are not described. The selection of tools and the ways in which they are used are both dependent upon the types of connectors and accessory components as well as production and quality considerations. DMC will help with any application questions you may have. NOTE: Rotating the connector is not recommended — due to the stress which it imposes on the wire, contacts and sealing components. Adaptors and their associated tools that are designed to hold the connector stationary while the backshell accessory is turned.Other tools, such as circular ring pliers or a strap wrench, could also have been selected to add simple mechanical assistance.DMC09-004_BETA_CAT_FINAL.indd 4 9/18/09 12:00:52 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 5BETA SySTEm uTilizATiONDigital torque wrench, adaptor, connector, strain reliefDigital torque wrench, handle-less strap wrench, connector, strain reliefIf a static torque meter is needed, the digital torque wrench can be placed in a static mount base. The adaptor is then attached to the square drive on the torque meter, and this arrangement holds the connector while the backshell accessory is torqued onto the connector, with a strap wrench. When the torque reaches the pre­set value, a signal light advises the operator that the desired torque value has been applied.Strap wrench, backshell, connector, adaptror, viseHandle-less strap wrench, digital torque wrench, strain relief, backshell (in vise jaws), connector, viseOn multi­piece backshells, the correct torque on each accessory can only be achieved by efficiently holding adjacent parts. In the example shown, the assembly station vise is being used to hold the backshell segment already torqued onto the connector, while the strain relief is tightened with a strap wrench and a torque meter. Thus, the correct torque can be applied to the backshell segments without affecting the torque value already applied to prior connector/ accessory components.When the measurement of torque is a requirement of a particular cable assembly operation, this can be easily accomplished with the use of the digital torque wrench.Static torque meter, adaptor tool, connector, strain relief, strap wrenchWhen optimum repeatability and production efficiency demand, the assembly station vise can be used to complement the ability of adaptor tools to stabilize the connector. As shown, the vise is being used to firmly hold the adaptor tool, while a strap wrench is being used to tighten the backshell onto the connector.Digital torque wrench, handle-less strap wrench, strain relief, backshell & connector (in vise), viseproductIon StatIon applIcatIonSStatic torque meter, adaptor tool, connector, strain relief, strap wrenchDMC09-004_BETA_CAT_FINAL.indd 5 9/18/09 12:01:52 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 6AS50151SEriES MS3100, MS3400 & MS3450manuFacturer: SerIeS:aero eLectric AE55, AE723amphenoL 69, 72, 97, 157, 172, 173, 179, 208, 238 246Bendix BT-M, BT-RA, HT, SCP, TBF, 10-72, 10-214, 10-244, 10-741, 10-747, 10-873, 10-874, 5015BUrndy LM*Cconnector indUStrieS AdetoronicS DSeLectronic SeaLS 5015FLiGht connector FC, FH, FF0, FF5, FZC, FZHGLaSSeaL GSPhermetic SeaL corp. HS06, S*A-2000, 2000itt cannon BFH, BFR, CA, CA-EA, CA-EB, CA-HR, CA-kE, CA-Rx, Cv, CvA, Ex-A, FRA, FRF, FvA, FvF, Fw, GS, MR, TBF, TBFH, wFSmatrix Science MFR, M723, 944, 981ipi (Sae) M0, M5, SASeaLtron 6000, 8000veam/Litton vE, vS, vTBF, 10/71, 75SpecIFIcatIonS:coUpLinG method: THREADED (MS3107, MS3507 QuiCk DiSConnECT)keyinG poSitionS: BLAnk (noRMAL), w, x, y, ZaLternate keyinG RoTATion oF inSERT method: wiTHin SHELL – kEy REMAinS STATionARyemi/rFi GroUndinG: noShell materIal & FInISh: Shell FInISh ALuMinuM Cadmium olive Drab nickel Cadmium olive Drab over nickel wRouGHT ALuMinuM Cadmium olive Drab over nickel STEEL Cadmium olive Drab nickel STAinLESS STEEL Cadmium Black PassivatedtypIcal connectorpart numberbreaKdoWn mS 3400 d 18 10 p WMiLiTARy PREFix kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) SERviCE CLASS inSERT ARRAnGEMEnT SHELL SiZEadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS3106 /Straight mS3107/ Quick disconnect mS3108/ 90º angle mS3436/ Straight mS3507/ Quick disconnect mS25183/ Straight, potting seal mS25183a/ Straight, potting seal, with ground lug mS3406/ Straight mS3408/ 90º angle mS3409/ 45º angle mS3456/ Straight mS3459/ Straight self-locking coupling nut SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM5015-8 CHRoME 10 ALL CM5015-10 CHRoME 12 ALL CM5015-12 CHRoME 14 ALL CM5015-14 CHRoME 16 ALL CM5015-16 CHRoME 18 ALL CM5015-18 CHRoME 20 ALL CM5015-20 CHRoME 22 ALL CM5015-22 CHRoME 24 ALL CM5015-24 CHRoME 28 ALL CM5015-28 CHRoME 32 ALL CM5015-32 CHRoME 36 ALL CM5015-36 CHRoME 40 ALL CM5015-40 CHRoME 44 ALL CM5015-44 CHRoME 48 ALL CM5015-48 CHRoMEBaSic ident. #/deScription mS3100/wall mount mS3101/ in-line mS3102 / Box mount mS3103 / wall mount, potting seal mS3142 / Box mount, hermetic seal mS3143 / Solder mount, hermetic seal mS3400/ wall mount mS3401/ in-line mS3402 / Box mount mS3404/ *Jam nut mS3412 / Box mount, threaded rear skirt mS3450/ wall mount mS3451/ in-line mS3452 / Box mount mS3454/ *Jam nut *Consult factory for “SL” Series. SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM5015R-8 CHRoME 10 ALL CM5015R-10 CHRoME 12 ALL CM5015R-12 CHRoME 14 ALL CM5015R-14 CHRoME 16 ALL CM5015R-16 CHRoME 18 ALL CM5015R-18 CHRoME 20 ALL CM5015R-20 CHRoME 22 ALL CM5015R-22 CHRoME 24 ALL CM5015R-24 CHRoME 28 ALL CM5015R-28 CHRoME 32 ALL CM5015R-32 CHRoME 36 ALL CM5015R-36 CHRoME 40 ALL CM5015R-40 CHRoME 44 ALL CM5015R-44 CHRoME 48 ALL CM5015R-48 CHRoME AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-5015 15 8 THRu 48 cm-S-5015S 10 8 THRu 28 cm-S-5015m 5 32 THRu 48 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-5015r 15 8 THRu 48 cm-S-5015rS 10 8 THRu 28 cm-S-5015rm 5 32 THRu 48Straight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 6 9/18/09 12:01:55 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 7mil-dTl-22992ClASS C, J & RmanuFacturer: SerIeS:Bendix Hk, QwLD (10-194), 88-194itt cannon CwLDSpecIFIcatIonS:coUpLinG method: QuiCk DiSConnECT – THREADED CouPLinG RinGSkeyinG poSitionS: BLAnk (noRMAL), w, x, y, ZaLternate keyinG RoTATion oF inSERT method: wiTHin SHELL – kEyS REMAin STATionARyemi/rFi GroUndinG: noShell materIal & FInISh: Shell FInISh ALuMinuM Hard Black Anodize Cadmium olive Drab over nickel AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-229 9 12 THRu 40typIcal connectorpart numberbreaKdoWn mS 17345 c 28 n 15 p XMiLiTARy PREFix kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) CLASS inSERT ARRAnGEMEnT SHELL SiZE FiniSH AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) n/A – –adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS17344 /Plug SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 12 ALL CM229-12 BRown 14 ALL CM229-14 BRown 16 ALL CM229-16 BRown 18 ALL CM229-18 BRown 20 ALL CM229-20 BRown 22 ALL CM229-22 BRown 24 ALL CM229-24 BRown 36 ALL CM229-36 BRown 40 ALL CM229-40 BRownBaSic ident. #/deScription mS17343 /wall mount mS17345 / in-line mS17346 / Box mount mS17347/ Jam nut wall mount mS17348 / Jam nut box mount SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 12 – n/A – 14 – n/A – 16 – n/A – 18 – n/A – 20 – n/A – 22 – n/A – 24 – n/A – 32 – n/A – 36 – n/A – 40 – n/A –noTE: For shell sizes 28, 32, 44 see Class “L”, Page 8. nA (not available at time of printing – consult factory)Plug ShownDMC09-004_BETA_CAT_FINAL.indd 7 9/18/09 12:01:58 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 8 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-229l 5 28 THRu 52 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) n/A – –mil-dTl-22992ClASS LmanuFacturer: SerIeS:amphenoL 229Bendix 10-473BUrndy B555, B556, B557, B558matrix Science MHDtypIcal connectorpart numberbreaKdoWn mS 90556 c 44 n 01 p nMiLiTARy PREFix ALTERnATE inSERT PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) FiniSH inSERT ARRAnGEMEnT SHELL SiZE MASTER kEy/kEywAy PoSiTionadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS90556 /Straight mS90558 / wall mountBaSic ident. #/deScription mS90555 /wall mount mS90557/ in-line SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 28 ALL CM229L-28 BLACk 32 ALL CM229L-32 BLACk 44 ALL CM229L-44 BLACk 48 ALL CM229L-48 BLACk 52 ALL CM229L-52 BLACk SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 28 – n/A – 32 – n/A – 44 – n/A – 48 – n/A – 52 – n/A – nA (not available at time of printing – consult factory)SpecIFIcatIonS:coUpLinG method: QuiCk DiSConnECT – THREADED CouPLinG RinGSkeyinG poSitionS: n (noRMAL), w, x, yaLternate keyinG RoTATion oF inSERT method: wiTHin SHELL – kEyS REMAin STATionARyemi/rFi GroUndinG: noShell materIal & FInISh: Shell FInISh ALuMinuM Hard Black Anodize Cadmium olive Drab over nickelStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 8 9/18/09 12:01:59 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 9mil-dTl-26482SEriES I & IImanuFacturer: SerIeS:aero eLectric AE77amphenoL 118Bendix DC, FPT(21-), PT, PT*CE, SP*CE, PT*SE, PTS*DR, SPBUrndy BT, L*Tconnector indUStrieS C, kdetoronicS DTdeUtSch AFD, DBC, RBC, 450, 460, 810, 880eLectronic SeaLS 9-GeneraL connector GC, GC*CGLaSSeaL BE, GBhermetic SeaL corp. S*A-7000, 7000itt cannon kPD, kPSE, kSSE, kP*, kS*, kPT, kSP, kPTM, kSPM Pv, PvA, PvJ, Pvw, Pvxmatrix Science MB1SeaLtron 6300, 8100, 8300S.e.c. PwSoUriaU 851, 851*R, 8526veam/Litton vPT, vPT*SE, vuTSpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: BLAnk (noRMAL), w, x, y, ZaLternate keyinG RoTATion oF inSERT method: kEyS REMAin STATionARyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Hard Anodize – Gray/Black Cadmium olive Drab Cadmium olive Drab over nickel STEEL TintypIcal connectorpart numberbreaKdoWn mS 3114 e 12 c 10 p WMiLiTARy PREFix kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) CLASS inSERT ARRAnGEMEnT SHELL SiZE TERMinATion TyPE/SHELL MATERiAL (HERMETiC RECEPTACLES onLy) AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264 9 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264r 9 8 THRu 24adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS3116/Straight mS3126/Straight mS3475/Straight, RFi grounding mS3476/Straight mS3121/StraightBaSic ident. #/deScription mS3110 /wall mount mS3111/ in-line mS3112 /Box mount mS3113 /Hermetic seal solder mount mS3114 /Jam nut mS3119 /Thru-bulkhead mS3120 /wall mount mS3122 /Box mount mS3124 /Jam nut mS3127/Large flange box mount mS3128 /Large flange wall mount mS3440 /Hermetic seal box mount mS3442 / wide flange hermetic seal box mount mS3443 /Hermetic seal solder mount mS3449 /Hermetic seal jam nut mS3470 /wall mount mS3471 / in-line mS3472 /wide flange wall mount mS3473 /Hermetic seal solder mount mS3474 /Jam nut mS3477/Hermetic seal box mount mS3479 /Hermetic seal jam nut SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264-8 oRAnGE 10 ALL CM264-10 oRAnGE 12 ALL CM264-12 oRAnGE 14 ALL CM264-14 oRAnGE 16 ALL CM264-16 oRAnGE 18 ALL CM264-18 oRAnGE 20 ALL CM264-20 oRAnGE 22 ALL CM264-22 oRAnGE 24 ALL CM264-24 oRAnGE SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264R-8 oRAnGE 10 ALL CM264R-10 oRAnGE 12 ALL CM264R-12 oRAnGE 14 ALL CM264R-14 oRAnGE 16 ALL CM264R-16 oRAnGE 18 ALL CM264R-18 oRAnGE 20 ALL CM264R-20 oRAnGE 22 ALL CM264R-22 oRAnGE 24 ALL CM264R-24 oRAnGEStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 9 9/18/09 12:02:00 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 10mil-dTl-26500manuFacturer: SerIeS:amphenoL 48, 48-7005, 518BoeinG BACC45F, BACC63connector indUStrieS 26500detoronicS DxdeUtSch DB, DL, 94603eLectronic SeaLS 26500GLaSSeaL 50hermetic SeaL corp. 26500itt cannon HTMFmatrix Science MB3, MT3pyLe-nationaL B, BFH, F, ZZ SeaLtron 6500, 6600, 8500, 8600SoUriaU 8530trW C48, Cn0915, Cn0930, Cn0942, Cn0966, Cn0967, MMB AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-837 22 8 THRu 28 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-837rb 9 8 THRu 24SpecIFIcatIonS:coUpLinG method: BAyonET oR THREADEDkeyinG poSitionS: n (noRMAL), 1, 2, 3, 4, 5, 6, 7, 8, 9, 10aLternate keyinG inSERT RoTATion in method: PoSiTionS 1 THRu 5, MinoR kEyS RoTATE in PoSiTionS 6 THRu 10emi/rFi GroUndinG: noShell materIal & FInISh: Shell FInISh ALuMinuM Anodize – Gray/Black Cadmium STAinLESS STEEL Passivated STEEL Tin CadmiumtypIcal connectorpart numberbreaKdoWn mS 24264 r 18 b 31 p 6 hMiLiTARy PREFix CABLE SuPPoRT SHELL STyLE kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnT CouPLinG TyPE (B oR T)adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS24266/Straight mS27615/ StraightBaSic ident. #/deScription mS24264 /wall mount mS24265 / Jam nut mS27034 / Hermetic solder mount mS27613 / wall mount mS27614 / Jam nutbayonet couplIngS only SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM837RB-8 GREEn 10 ALL CM837RB-10 GREEn 12 ALL CM837RB-12 GREEn 14 ALL CM837RB-14 GREEn 16 ALL CM837RB-16 GREEn 18 ALL CM837RB-18 GREEn 20 ALL CM837RB-20 GREEn 22 ALL CM837RB-22 GREEn 24 ALL CM837RB-24 GREEn SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 n, 8, 9 CM837-8A* GREEn 8 6, 7 CM837-8B* GREEn 8 n, 8, 9 CM837-8C** GREEn 8 6, 7 CM837-8D** GREEn 10 n, 8, 9 CM837-10A GREEn 10 6, 7, 10 CM837-10B GREEn 12 n, 6, 8 CM837-12A GREEn 12 7, 9, 10 CM837-12B GREEn 14 n, 6, 8 CM837-14A GREEn 14 7, 9, 10 CM837-14B GREEn 16 n, 6, 8 CM837-16A GREEn 16 7, 9, 10 CM837-16B GREEn 18 n, 6, 8 CM837-18A GREEn 18 7, 9, 10 Cn837-18B GREEn 20 n, 6, 8 CM837-20A GREEn 20 7, 9, 10 CM837-20B GREEn 22 n, 6, 8 CM837-22A GREEn 22 7, 9, 10 CM837-22B GREEn 24 n, 6, 8 CM837-24A GREEn 24 7, 9, 10 CM837-24B GREEn 28 n, 6, 8 CM837-28A GREEn 28 7, 9, 10 CM837-28B GREEn* For bayonet coupling connectors only. **For threaded coupling connectors only.Straight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 10 9/18/09 12:02:01 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 11mil-dTl-28840manuFacturer: SerIeS:G & h technoLoGy nChUGheS GT, GSitt cannon kFSipi (Sae) HDSpecIFIcatIonS:coUpLinG method: THREADEDkeyinG poSitionS: 1, 2, 3, 4, 5, 6aLternate keyinG MASTER kEy REMAinS method: STATionARy – MinoR kEyS RoTATE inDEPEnDEnTLyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Cadmium olive Drab over nickel STEEL Cadmium AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-288 18 11 THRu 33 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-288r 18 11 THRu 33typIcal connectorpart numberbreaKdoWn m28840/16 b d 1 c b S 4MiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE BACkSHELL STyLE inSERT ARRAnGEMEnT BACkSHELL SiZEadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription m28840/16 /Straight m28840/17/ Straight, straight strain relief m28840/18 / Straight, 90º strain relief m28840/19/ Straight, 45º strain relief m28840/26 / Straight, straight backshell for jacketed cable m28840/28/ Straight, 90º backshell for jacketed cable m28840/29/ Straight, 45º backshell for jacketed cable SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 11(A) 1, 3, 5 CM288-11A wHiTE 11(A) 2, 4, 6 CM288-11B wHiTE 13(B) 1, 3, 5 CM288-13A wHiTE 13(B) 2, 4, 6 CM288-13B wHiTE 15(C) 2, 3, 4 CM288-15A wHiTE 15(C) 1, 5, 6 CM288-15B wHiTE 17(D) 2, 3, 4 CM288-17A wHiTE 17(D) 1, 5, 6 CM288-17B wHiTE 19(E) 2, 3, 4 CM288-19A wHiTE 19(E) 1, 5, 6 CM288-19B wHiTE 23(F) 2, 3, 4 CM288-23A wHiTE 23(F) 1, 5, 6 CM288-23B wHiTE 25(G) 2, 3, 4 CM288-25A wHiTE 25(G) 1, 5, 6 CM288-25B wHiTE 29(H) 2, 3, 4 CM288-29A wHiTE 29(H) 1, 5, 6 CM288-29B wHiTE 33(J) 2, 3, 4 CM288-33A wHiTE 33(J) 1, 5, 6 CM288-33B wHiTEBaSic ident. #/deScription m28840/10/wall mount m28840/11/ in-line m28840/12/ Box mount m28840/14/ Jam nut m28840/20/ wall mount, EMi m28840/21/ in-line, straight backshell for jacketed cable SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 11(A) 1 CM288R-11A wHiTE 13(B) 1 CM288R-13A wHiTE 15(C) 1 CM288R-15A wHiTE 17(D) 1 CM288R-17A wHiTE 19(E) 1 CM288R-19A wHiTE 23(F) 1 CM288R-23A wHiTE 25(G) 1 CM288R-25A wHiTE 29(H) 1 CM288R-29A wHiTE 33(J) 1 CM288R-33A wHiTE 11(A) 2, 3, 4, 5, 6 CM288R-11B wHiTE 13(B) 2, 3, 4, 5, 6 CM288R-13B wHiTE 15(C) 2, 3, 4, 5, 6 CM288R-15B wHiTE 17(D) 2, 3, 4, 5, 6 CM288R-17B wHiTE 19(E) 2, 3, 4, 5, 6 CM288R-19B wHiTE 23(F) 2, 3, 4, 5, 6 CM288R-23B wHiTE 25(G) 2, 3, 4, 5, 6 CM288R-25B wHiTE 29(H) 2, 3, 4, 5, 6 CM288R-29B wHiTE 33(J) 2, 3, 4, 5, 6 CM288R-33B wHiTEStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 11 9/18/09 12:02:02 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 12mil-dTl-38999SEriES ImanuFacturer: SerIeS:amphenoL 416Bendix LJT, 5388connector indUStrieS G, PdeUtSch CTC, DJTeLectronic SeaLS SERiES iGLaSSeaL 700hermetic SeaL corp. 900000itt cannon kJJL, kJLmatrix Science MB91pLeSSey CT, LCTSae HM (SERiES i)SeaLtron 9700SoUriaU 8LTSpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: BLAnk (noRMAL), A, B, C, DaLternate keyinG RoTATion oF MASTER method: kEy – MinoR kEyS REMAin STATionARyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)typIcal connectorpart numberbreaKdoWn mS 27467 e 13 F 8 p aMiLiTARy PREFix kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) CLASS inSERT ARRAnGEMEnT SHELL SiZE FiniSH AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389l 9 9 THRu 25 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389lr 9 9 THRu 25adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS27467/Straight, EMi grounding mS27498 /90º mS27653 /Straight, EMi grounding mS27661 / Straight plug, lanyard releaseBaSic ident. #/deScription mS27466 /wall mount mS27468 /Jam nut mS27469 /Hermetic wall mount mS27470 /Hermetic jam nut mS27471 /Hermetic solder mount mS27496 /Box mount mS27505 / Box mount, (rear panel mounting) mS27515 / wall mount, (rear panel mounting) mS27652 /wall mount mS27654 / wall mount, (rear panel mounting) mS27656 / wall mount, (rear panel mounting) mS27662 /Thru-bulkhead SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 9 ALL CM389L-9 BLuE 11 ALL CM389L-11 BLuE 13 ALL CM389L-13 BLuE 15 ALL CM389L-15 BLuE 17 ALL CM389L-17 BLuE 19 ALL CM389L-19 BLuE 21 ALL CM389L-21 BLuE 23 ALL CM389L-23 BLuE 25 ALL CM389L-25 BLuE SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 9 ALL CM389LR-9 BLuE 11 ALL CM389LR-11 BLuE 13 ALL CM389LR-13 BLuE 15 ALL CM389LR-15 BLuE 17 ALL CM389LR-17 BLuE 19 ALL CM389LR-19 BLuE 21 ALL CM389LR-21 BLuE 23 ALL CM389LR-23 BLuE 25 ALL CM389LR-25 BLuEShell materIal & FInISh: Shell FInISh ALuMinuM Bright Cadmium over nickel Cadmium olive Drab over nickel Anodize nickel STAinLESS STEEL Passivated nickel STEEL Fused TinWall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 12 9/18/09 12:02:03 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 13mil-dTl-38999SEriES IImanuFacturer: SerIeS:amphenoL 418Bendix JTconnector indUStrieS G, HdetoronicS DJTeLectronic SeaLS SERiES iiGLaSSeaL 800hermetic SeaL corp. 900000itt cannon kJ, kJJmatrix Science MB92pLeSSey CTSae HM (SERiES ii)SeaLtron 9800SoUriaU 8TSpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: BLAnk (noRMAL), A, B, C, DaLternate keyinG MASTER kEy RoTATES – method: MinoR kEyS REMAin STATionARyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM nickel Bright Cadmium over nickel Cadmium olive Drab over nickel Anodize STAinLESS STEEL Passivated nickel STEEL Fused TintypIcal connectorpart numberbreaKdoWn mS 27473 e 12 F 8 p aMiLiTARy PREFix kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) CLASS inSERT ARRAnGEMEnT SHELL SiZE FiniSH AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389S 9 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264r 9 8 THRu 24adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription mS27473 /Straight mS27480/Straight mS27484/Straight, EMi grounding mS27500/ 90ºBaSic ident. #/deScription mS27472 /wall mount mS27474 /Jam nut mS27475 /Hermetic wall mount mS27476 /Hermetic box nut mS27477/Hermetic jam mount mS27478 /Hermetic solder mount mS27479 / wall mount mS27481/ Jam mount mS27482 /Hermetic wall mount mS27483 / Hermetic jam nut mS27497/ wall mount, back panel mounting mS27499 /Box mount mS27503 /Hermetic solder mount mS27504 /Box mount mS27508 / Box mount, back panel mounting mS27513 /Box mount, long grommet mS27664 / wall mount, back panel mounting SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM389S-8 GRAy 10 ALL CM389S-10 GRAy 12 ALL CM389S-12 GRAy 14 ALL CM389S-14 GRAy 16 ALL CM389S-16 GRAy 18 ALL CM389S-18 GRAy 20 ALL CM389S-20 GRAy 22 ALL CM389S-22 GRAy 24 ALL CM389S-24 GRAy SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264R-8 oRAnGE 10 ALL CM264R-10 oRAnGE 12 ALL CM264R-12 oRAnGE 14 ALL CM264R-14 oRAnGE 16 ALL CM264R-16 oRAnGE 18 ALL CM264R-18 oRAnGE 20 ALL CM264R-20 oRAnGE 22 ALL CM264R-22 oRAnGE 24 ALL CM264R-24 oRAnGEStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 13 9/18/09 12:02:04 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 14mil-dTl-38999SEriES IIImanuFacturer: SerIeS:Bendix Tv, 5565deUtSch DTSeLectronic SeaLS SERiES iiiitt cannon kJAmatrix Science MT93pLeSSey TCTpyLe-nationaL T3SeaLtron 9900SpecIFIcatIonS:coUpLinG method: THREADED, TRiPLE START SELF-LoCkinGkeyinG poSitionS: n (noRMAL), A, B, C, D, EaLternate keyinG MASTER kEy REMAinS method: STATionARy – MinoR kEyS RoTATE inDEPEnDEnTLyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS) AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389t 18 9 THRu 25 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389tr 18 9 THRu 25adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription d38999/26 /Straight d38999/29/ Lanyard release d38999/30 / Lanyard release d38999/31/ Lanyard release SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 9(A) n, C, D CM389T-9A LAvEnDER 9(A) A, B, E CM389T-9B LAvEnDER 11(B) n, D, E CM389T-11A LAvEnDER 11(B) A, B, C CM389T-11B LAvEnDER 13(C) n, D, E CM389T-13A LAvEnDER 13(C) A, B, C CM389T-13B LAvEnDER 15(D) n, D, E CM389T-15A LAvEnDER 15(D) A, B, C CM389T-15B LAvEnDER 17(E) n, A, B CM389T-17A LAvEnDER 17(E) C, D, E CM389T-17B LAvEnDER 19(F) n, A, B CM389T-19A LAvEnDER 19(F) C, D, E CM389T-19B LAvEnDER 21(G) n, A, B CM389T-21A LAvEnDER 21(G) C, D, E CM389T-21B LAvEnDER 23(H) n, A, B CM389T-23A LAvEnDER 23(H) C, D, E CM389T-23B LAvEnDER 25(J) n, A, B CM389T-25A LAvEnDER 25(J) C, D, E CM389T-25B LAvEnDERBaSic ident. #/deScription d38999/20 / wall mount d38999/21/ Hermetic seal box mount d38999/23 / Hermetic seal jam nut d38999/24 / Jam nut d38999/25 / Hermetic seal solder mount d38999/27/ Hermetic seal weld mount SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 9(A) n CM389TR-9A LAvEnDER 11(B) n CM389TR-11A LAvEnDER 13(C) n CM389TR-13A LAvEnDER 15(D) n CM389TR-15A LAvEnDER 17(E) n CM389TR-17A LAvEnDER 19(F) n CM389TR-19A LAvEnDER 21(G) n CM389TR-21A LAvEnDER 23(H) n CM389TR-23A LAvEnDER 25(J) n CM389TR-25A LAvEnDER 9(A) A, B, C, D, E CM389TR-9B LAvEnDER 11(B) A, B, C, D, E CM389TR-11B LAvEnDER 13(C) A, B, C, D, E CM389TR-13B LAvEnDER 15(D) A, B, C, D, E CM389TR-15B LAvEnDER 17(E) A, B, C, D, E CM389TR-17B LAvEnDER 19(F) A, B, C, D, E CM389TR-19B LAvEnDER 21(G) A, B, C, D, E CM389TR-21B LAvEnDER 23(H) A, B, C, D, E CM389TR-23B LAvEnDER 25(J) A, B, C, D, E CM389TR-25B LAvEnDERShell materIal & FInISh: Shell FInISh ALuMinuM Anodize nickel Cadmium olive Drab STEEL Passivated nickeltypIcal connectorpart numberbreaKdoWn d38999/26 F J 30 p nMiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnTWall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 14 9/18/09 12:02:05 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 15mil-dTl-38999SEriES IVmanuFacturer: SerIeS:deUtSch DiveLectronic SeaLS SERiES ivFLiGht connector PLG & h technoLoGy BLmatrix Science ML94trW CnSpecIFIcatIonS:coUpLinG method: BREECH-LoCk (SELF LoCkinG)keyinG poSitionS: n (noRMAL), A, B, C, DaLternate keyinG MASTER kEy REMAinS method: STATionARy – inTERLoCkinG SECTionS RoTATE inDEPEnDEnTLyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription d38999/46 /EMi straight d38999/47/ Straight SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 11(B) ALL CM389B-11 BEiGE 13(C) ALL CM389B-13 BEiGE 15(D) ALL CM389B-15 BEiGE 17(E) ALL CM389B-17 BEiGE 19(F) ALL CM389B-19 BEiGE 21(G) ALL CM389B-21 BEiGE 23(H) ALL CM389B-23 BEiGE 25(J) ALL CM389B-25 BEiGEBaSic ident. #/deScription d38999/40 / wall mount d38999/41/ Hermetic box mount d38999/42 / Box mount d38999/43 / Hermetic jam nut d38999/44 / Jam nut d38999/45 / Hermetic solder mount d38999/48/ Hermetic weld mount d38999/49/ in-line SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 11(B) ALL CM389BR-11 BEiGE 13(C) ALL CM389BR-13 BEiGE 15(D) ALL CM389BR-15 BEiGE 17(E) ALL CM389BR-17 BEiGE 19(F) ALL CM389BR-19 BEiGE 21(G) ALL CM389BR-21 BEiGE 23(H) ALL CM389BR-23 BEiGE 25(J) ALL CM389BR-25 BEiGE AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389b 8 11 THRu 25 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-389br 8 11 THRu 25Shell materIal & FInISh: Shell FInISh ALuMinuM Anodize nickel Cadmium olive Drab STEEL Passivated nickeltypIcal connectorpart numberbreaKdoWn d38999/46 F J 35 p nMiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnTWall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 15 9/18/09 12:02:06 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 16mil-C-81511SEriES I & IIImanuFacturer: SerIeS:amphenoL 348deUtSch 815hermetic SeaL corp. 10-00000SpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: 1, 2, 3, 4, 5, 6aLternate keyinG MASTER kEy REMAinS STATionARy – MinoR kEyS RoTATE inDEPEnDEnTLyemi/rFi GroUndinG: yES – PLuGS ConTAin EMi/RFi GRounDinG FinGERSShell materIal & FInISh: Shell FInISh ALuMinuM nickel Cadmium olive Drab over nickel Cadmium olive Drab STAinLESS STEEL Passivated STEEL Tin AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-815l 16 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-815r 8 8 THRu 24typIcal connectorpart numberbreaKdoWn m81511/26 e d 01 p 1MiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnTadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription m81511/26 /Straight m81511/38 /Straight, potting seal m81511/46 /StraightBaSic ident. #/deScription m81511/21/wall mount m81511/22/ Hermetic seal solder mount m81511/23/ Jam nut m81511/24/ Hermetic seal jam nut m81511/25/ in-line m81511/27/ Hermetic seal jam nut m81511/35/ wall mount, potting seal m81511/36/ Jam nut, potting seal m81511/37/ in-line, potting seal m81511/41/ wall mount m81511/42/ Hermetic seal solder mount (class D) m81511/44/ Hermetic seal jam nut (class D) m81511/45/ in-line m81511/47/ Hermetic seal solder mount (class L) m81511/48/ Hermetic seal jam nut (class L) m81511/49/ Jam nut SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8(A) 1, 2, 3 CM815L-8A yELLow 8(A) 4, 5, 6 CM815L-8B yELLow 10(B) 1, 2, 6 CM815L-10A yELLow 10(B) 3, 4, 5 CM815L-10B yELLow 14(D) 1, 2, 6 CM815L-14A yELLow 14(D) 3, 4, 5 CM815L-14B yELLow 16(E) 1, 2, 3 CM815L-16A yELLow 16(E) 4, 5, 6 CM815L-16B yELLow 18(F) 1, 2, 3 CM815L-18A yELLow 18(F) 4, 5, 6 CM815L-18B yELLow 20(G) 1, 2, 3 CM815L-20A yELLow 20(G) 4, 5, 6 CM815L-20B yELLow 22(H) 1, 2, 3 CM815L-22A yELLow 22(H) 4, 5, 6 CM815L-22B yELLow 24(J) 1, 2, 3 CM815L-24A yELLow 24(J) 4, 5, 6 CM815L-24B yELLow SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8(A) ALL CM815R-8 yELLow 10(B) ALL CM815R-10 yELLow 14(D) ALL CM815R-14 yELLow 16(E) ALL CM815R-16 yELLow 18(F) ALL CM815R-18 yELLow 20(G) ALL CM815R-20 yELLow 22(H) ALL CM815R-22 yELLow 24(J) ALL CM815R-24 yELLowStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 16 9/18/09 12:02:07 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 17mil-C-81511SEriES II & IVmanuFacturer: SerIeS:amphenoL 348deUtSch 815hermetic SeaL corp. 10-00000SpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: 1, 2, 3, 4, 5, 6aLternate keyinG MASTER kEy REMAinS method: STATionARy – MinoR kEyS RoTATE inDEPEnDEnTLyemi/rFi GroUndinG: yESShell materIal & FInISh: Shell FInISh ALuMinuM nickel Cadmium olive Drab over nickel Cadmium olive Drab STAinLESS STEEL Passivated STEEL Tin AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-815S 9 8 THRu 18 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-815r 8 8 THRu 24typIcal connectorpart numberbreaKdoWn m81511/06 e d 01 p 1MiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnTadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription m81511/06 /Straight m81511/34 /Straight, potting seal m81511/56 /StraightBaSic ident. #/deScription m81511/01 /wall mount m81511/02 / Hermetic seal solder mount m81511/03 / Jam nut m81511/04 / Hermetic seal jam nut m81511/05 / in-line m81511/28 / Hermetic seal jam nut m81511/31/ wall mount, potting seal m81511/32 / Jam nut, potting seal m81511/33 / in-line, potting seal m81511/50/ Hermetic seal jam nut (class L) m81511/51/ wall mount m81511/52 / Hermetic seal solder mount (class D) m81511/53 /Jam nut m81511/54 / Hermetic seal jam nut (class L) m81511/55 / in-line m81511/57/ Hermetic seal solder mount (class L) SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8(A) ALL CM815S-8 RED 10(B) 1, 4, 5 CM815S-10A RED 10(B) 2, 3, 6 CM815S-10B RED 14(D) 1, 4, 5 CM815S-14A RED 14(D) 2, 3, 6 CM815S-14B RED 16(E) 1, 2, 4 CM815S-16A RED 16(E) 3, 5, 6 CM815S-16B RED 18(F) 1, 2, 4 CM815S-18A RED 18(F) 3, 5, 6 CM815S-18B RED SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8(A) ALL CM815R-8 yELLow 10(B) ALL CM815R-10 yELLow 14(D) ALL CM815R-14 yELLow 16(E) ALL CM815R-16 yELLow 18(F) ALL CM815R-18 yELLow 20(G) ALL CM815R-20 yELLow 22(H) ALL CM815R-22 yELLow 24(H) ALL CM815R-24 yELLowStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 17 9/18/09 12:02:08 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 18mil-dTl-83723SEriES I (Ref: MIL-C-26482)manuFacturer: SerIeS:aero eLectric AE77amphenoL 118Bendix DC, FPT(21-), PT, PT*CE, SP*CE, PT*SE, PTS*DR, SPBUrndy BT, L*Tconnector indUStrieS C, kdetoronicS DTdeUtSch AFD, DBC, RBC, 450, 460, 810, 880eLectronic SeaLS 9-GeneraL connector GC, GC*CGLaSSeaL BE, GBhermetic SeaL corp. S*A-7000, 7000itt cannon kPD, kPSE, kSSE, kP*, kS*, kPT, kSP, kPTM, kSPM, Pv, PvA, PvJ, Pvw, Pvxmatrix Science MB1SeaLtron 6300, 8100, 8300S.e.c. PwSoUriaU 851, 851*R, 8526veam/Litton vPT, vPT*SE, vuTSpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: n (noRMAL), w, x, y, ZaLternate keyinG RoTATion oF inSERT – method: kEyS REMAin STATionARy emi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Anodize nickel STAinLESS STEEL Passivated STEEL Tin AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264 9 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264r 9 8 THRu 24typIcal connectorpart numberbreaKdoWn m83723/13 a 22 55 nMiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS inSERT ARRAnGEMEnT SHELL SiZEadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription m83723/13/Straight m83723/14 /Straight m82723/36/ Prewired size 8 straight m83723/37/ Prewired size 8 straight m83723/42 /Straight, RFi grounding m83723/43 /Straight, RFi grounding m83723/43 /Straight, RFi grounding m83723/48 / Prewired size 8 straight, RFi grounding m83723/49/ Prewired size 8 straight, RFi groundingBaSic ident. #/deScription m83723/01 / narrow flange wall mount m83723/02 / narrow flange wall mount m83723/03 / wide flange wall mount m83723/04 / wide flange wall mount m83723/05 / Jam nut m83723/06 / Jam nut m83723/07 / in-line m83723/08 / in-line m83723/09 / Hermetic narrow flange box mount m83723/10 / Hermetic wide flange box mount m83723/11/ Hermetic solder mount m83723/12 / Hermetic jam nut m83723/38 / Prewired size 8 narrow flange wall mount m83723/39/ Prewired size 8 narrow flange wall mount m83723/40/ Prewired size 8 wide flange wall mount m83723/41/ Prewired size 8 wide flange wall mount SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264-8 oRAnGE 10 ALL CM264-10 oRAnGE 12 ALL CM264-12 oRAnGE 14 ALL CM264-14 oRAnGE 16 ALL CM264-16 oRAnGE 18 ALL CM264-18 oRAnGE 20 ALL CM264-20 oRAnGE 22 ALL CM264-22 oRAnGE 24 ALL CM264-24 oRAnGE SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264R-8 oRAnGE 10 ALL CM264R-10 oRAnGE 12 ALL CM264R-12 oRAnGE 14 ALL CM264R-14 oRAnGE 16 ALL CM264R-16 oRAnGE 18 ALL CM264R-18 oRAnGE 20 ALL CM264R-20 oRAnGE 22 ALL CM264R-22 oRAnGE 24 ALL CM264R-24 oRAnGEStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 18 9/18/09 12:02:09 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 19mil-dTl-83723SEriES II (Ref: MIL-C-5015)manuFacturer: SerIeS:aero eLectric AE55, AE723amphenoL 69, 72, 97, 157, 172, 173, 179, 208, 238, 246Bendix BT-M, BT-RA, HT, SCP, TBF, 10-72, 10-214, 10-244, 10-741, 10-747, 10-873, 10-874, 5015BUrndy LM*Cconnector indUStrieS AdetoronicS DSeLectronic SeaLS 5015FLiGht connector FC, FH, FF0, FF5, FZC, FZHGLaSSeaL GSPhermetic SeaL corp. HS06, S*A-2000, 2000itt cannon BFH, BFR, CA, CA-EA, CA-EB, CA-HR, CA-kE, CA-Rx, Cv, CvA, Ex-A, FRA, FRF, FvA, FvF, Fw, GS, MR, TBF, TBFH, wFSmatrix Science MFR, M723, 944, 981Sae M0, M5, SASeaLtron 6000, 8000veam/Litton vE, vS, vTBF, 10/71, 75SpecIFIcatIonS:coUpLinG method: THREADEDkeyinG poSitionS: n (noRMAL), w, x, y, ZaLternate keyinG RoTATion oF inSERT – method: kEyS REMAin STATionARy emi/rFi GroUndinG: noShell materIal & FInISh: Shell FInISh ALuMinuM Anodize nickel STEEL Tin STAinLESS STEEL PassivatedtypIcal connectorpart numberbreaKdoWn m83723/23 g 22 55 nMiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS inSERT ARRAnGEMEnT SHELL SiZEadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription m83723/23/Straight m83723/24 /Straight m83723/52 / Straight, self-locking coupling nut m83723/53/ Straight, self-locking coupling nut SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM5015-8 CHRoME 10 ALL CM5015-10 CHRoME 12 ALL CM5015-12 CHRoME 14 ALL CM5015-14 CHRoME 16 ALL CM5015-16 CHRoME 18 ALL CM5015-18 CHRoME 20 ALL CM5015-20 CHRoME 22 ALL CM5015-22 CHRoME 24 ALL CM5015-24 CHRoME 28 ALL CM5015-28 CHRoME 32 ALL CM5015-32 CHRoME 36 ALL CM5015-36 CHRoME 40 ALL CM5015-40 CHRoME 44 ALL CM5015-44 CHRoME 48 ALL CM5015-48 CHRoMEBaSic ident. #/deScription m83723/17/ in-line m83723/18 / in-line m83723/19/ wall mount m83723/20/ wall mount m83723/21/ Box mount m83723/22/ Box mount m83723/25/ Box mount hermetic m83723/26/ Solder mount hermetic SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM5015R-8 CHRoME 10 ALL CM5015R-10 CHRoME 12 ALL CM5015R-12 CHRoME 14 ALL CM5015R-14 CHRoME 16 ALL CM5015R-16 CHRoME 18 ALL CM5015R-18 CHRoME 20 ALL CM5015R-20 CHRoME 22 ALL CM5015R-22 CHRoME 24 ALL CM5015R-24 CHRoME 28 ALL CM5015R-28 CHRoME 32 ALL CM5015R-32 CHRoME 36 ALL CM5015R-36 CHRoME 40 ALL CM5015R-40 CHRoME 44 ALL CM5015R-44 CHRoME 48 ALL CM5015R-48 CHRoME AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-5015 15 8 THRu 48 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-5015r 15 8 THRu 48Wall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 19 9/18/09 12:02:10 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 20mil-dTl-83723SEriES III (Ref: MIL-C-26500)manuFacturer: SerIeS:amphenoL 48, 518BoeinG BACC45Fconnector indUStrieS MiL-C-83723 SERiES iiidetoronicS DxdeUtSch DB, DL, 94603GLaSSeaL 50hermetic SeaL corp. 83723itt cannon HTMFmatrix Science MB3, MT3pyLe-nationaL B, BFH SeaLtron 6500, 6600SoUriaU 83723, 8530trW Cn0930, Cn0966, Cn0967 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-837 22 8 THRu 28 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-837rb* 9 8 THRu 24SpecIFIcatIonS:coUpLinG method: BAyonET oR THREADEDkeyinG poSitionS: n (noRMAL), 1, 2, 3, 4, 5, 6, 7, 8, 9, 10aLternate keyinG inSERT RoTATion in method: PoSiTionS 1 THRu 5, MinoR kEy RoTATion in PoSiTionS 6 THRu 10emi/rFi GroUndinG: yES (EMi/RFi FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Black anodize Cadmium STAinLESS STEEL Passivated nickel STEEL TintypIcal connectorpart numberbreaKdoWn m83723/75 F 22 55 nMiLiTARy SPECiFiCATion SHEET kEyinG PoSiTion CLASS inSERT ARRAnGEMEnT SHELL SiZEadaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)*BaSic ident. #/deScription mS83723/75/Straight mS83723/76/ Straight mS83723/86/ Straight mS83723/87/ Straight mS83723/77/ Straight, EMi grounding mS83723/78/ Straight, EMi grounding mS83723/91/ Straight, EMi grounding mS83723/92/ Straight, EMi grounding mS83723/95/ Straight, self-locking coupling nut mS83723/96/ Straight, self-locking coupling nut mS83723/97/ Straight, self-locking coupling nut, EMi grounding mS83723/98/ Straight, self-locking coupling nut, EMi grounding mS83723/66/ Straight, push-pull quick disconnect mS83723/67/ Straight, push-pull quick disconnect mS83723/68/ Straight, push-pull quick disconnect, lanyard mS83723/69/ Straight, push-pull quick disconnect, lanyardBaSic ident. #/deScription mS83723/71/ wall mount mS83723/72 / wall mount mS83723/82 / wall mount mS83723/83/ wall mount mS83723/79/ Box mount, hermetic seal mS83723/88/ Box mount, hermetic seal mS83723/73/ Jam nut mS83723/74 / Jam nut mS83723/84 / Jam nut mS83723/85/ Jam nut mS83723/81/ Jam nut, hermetic seal mS83723/89/ Jam nut, hermetic seal mS83723/94/ Jam nut, hermetic seal mS83723/65/ Jam nut, hermetic seal mS83723/80/ Solder mount, hermetic seal mS83723/90/ Solder mount, hermetic seal mS83723/93/ Solder mount, hermetic seal SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM837RB-8 GREEn 10 ALL CM837RB-10 GREEn 12 ALL CM837RB-12 GREEn 14 ALL CM837RB-14 GREEn 16 ALL CM837RB-16 GREEn 18 ALL CM837RB-18 GREEn 20 ALL CM837RB-20 GREEn 22 ALL CM837RB-22 GREEn 24 ALL CM837RB-24 GREEn SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 n, 8, 9 CM837-8A* GREEn 8 6, 7 CM837-8B* GREEn 8 n, 8, 9 CM837-8C** GREEn 8 6, 7 CM837-8D** GREEn 10 n, 8, 9 CM837-10A GREEn 10 6, 7, 10 CM837-10B GREEn 12 n, 6, 8 CM837-12A GREEn 12 7, 9, 10 CM837-12B GREEn 14 n, 6, 8 CM837-14A GREEn 14 7, 9, 10 CM837-14B GREEn 16 n, 6, 8 CM837-16A GREEn 16 7, 9, 10 CM837-16B GREEn 18 n, 6, 8 CM837-18A GREEn 18 7, 9, 10 Cn837-18B GREEn 20 n, 6, 8 CM837-20A GREEn 20 7, 9, 10 CM837-20B GREEn 22 n, 6, 8 CM837-22A GREEn 22 7, 9, 10 CM837-22B GREEn 24 n, 6, 8 CM837-24A GREEn 24 7, 9, 10 CM837-24B GREEn 28 n, 6, 8 CM837-28A GREEn 28 7, 9, 10 CM837-28B GREEn* For bayonet coupling only. **For threaded coupling connectors only. * Bayonet coupling only. Adaptors not available for connectors with threaded coupling.Wall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 20 9/18/09 12:02:11 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 21pATTErN 602pAN 6432-4, eL2112 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-602 18 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264r 9 8 THRu 24adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription 6026 /Plug SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 n CM602-8A PuRPLE 8 E, F CM602-8B PuRPLE 10 n, B, C CM602-10A PuRPLE 10 E, F CM602-10B PuRPLE 12 n, B, C CM602-12A PuRPLE 12 E, F CM602-12B PuRPLE 14 n, B, C CM602-14A PuRPLE 14 E, F CM602-14B PuRPLE 16 n, B, C CM602-16A PuRPLE 16 E, F CM602-16B PuRPLE 18 n, B, C CM602-18A PuRPLE 18 E, F CM602-18B PuRPLE 20 n, B, C CM602-20A PuRPLE 20 E, F CM602-20B PuRPLE 22 n, B, C CM602-22A PuRPLE 22 E, F CM602-22B PuRPLE 24 n, B, C CM602-24A PuRPLE 24 E, F CM602-24B PuRPLEBaSic ident. #/deScription 6020/ Square flange 6027/ Jam nut 6021h / Solder fixing hermetic 6027h/ Jam nut hermetic SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264R-8 oRAnGE 10 ALL CM264R-10 oRAnGE 12 ALL CM264R-12 oRAnGE 14 ALL CM264R-14 oRAnGE 16 ALL CM264R-16 oRAnGE 18 ALL CM264R-18 oRAnGE 20 ALL CM264R-20 oRAnGE 22 ALL CM264R-22 oRAnGE 24 ALL CM264R-24 oRAnGEmanuFacturer: SerIeS:amphenoL 602GBcannon eLectric GB PvxheLLermann deUtSch RRSoUriaU 8526SpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: n (noRMAL), B, C, E, F FoR SHELL; n (noRMAL), w, x, y, Z FoR inSERTaLternate keyinG MASTER kEy REMAinS method: STATionARy – MinoR kEyS AnD BAyonET PinS RoTATE. ALSo, inSERT RoTATESemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Cadmium olive DrabtypIcal connectorpart numberbreaKdoWn 602 6 - 18 - 32 p niDEnTiFiCATion nuMBER kEyinG PoSiTion SHELL STyLE ConTACT TyPE (Pin oR SoCkET) SHELL SiZE nuMBER oF ConTACTSStraight Plug ShownDMC09-004_BETA_CAT_FINAL.indd 21 9/18/09 12:02:11 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 22pATTErN 615pAN 6433-2manuFacturer: SerIeS:Bendix SJTpLeSSey Mk26SpecIFIcatIonS:coUpLinG method: BAyonETkeyinG poSitionS: BLAnk (noRMAL), A, B, C, DaLternate keyinG MASTER kEy RoTATES – method: MinoR kEyS REMAin STATionARyemi/rFi GroUndinG: yES (EMi/RFi GRounDinG FinGERS MAy noT BE AvAiLABLE on ALL MoDELS)Shell materIal & FInISh: Shell FInISh ALuMinuM Cadmium over nickel Bright Cadmium Cadmium olive Drab Gray Anodize Anodic Coating (Alumilite) Bright nickel Chromate Treated (iridite 14-2) Cadmium olive Drab over nickel nickel STEEL Tin STAinLESS STEEL Passivated AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-SJt 9 8 THRu 24 AdAPToR SET PART No. AdAPToRS iN SET CovERAGE (ShELL SizE) cm-S-264r 9 8 THRu 24adaptor toolS pLUG (removaBLe portion) receptacLe (Stationary portion)BaSic ident. #/deScription SJt06rt/Straight SJtg06rt/ Straight, RFi grounding fingersBaSic ident. #/deScription SJt00rt/wall mount SJtp02re/ Box mount SJtp00rt/ wall mount SJt07rt/ Jam nut SJtIy/ Solder mount hermetic SJt07y/ Jam nut hermetic SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CMSJT-8 GoLD 10 ALL CMSJT-10 GoLD 12 ALL CMSJT-12 GoLD 14 ALL CMSJT-14 GoLD 16 ALL CMSJT-16 GoLD 18 ALL CMSJT-18 GoLD 20 ALL CMSJT-20 GoLD 22 ALL CMSJT-22 GoLD 24 ALL CMSJT-24 GoLD SheLL keyinG adaptor tooL Size poSitionS nUmBer coLor 8 ALL CM264R-8 oRAnGE 10 ALL CM264R-10 oRAnGE 12 ALL CM264R-12 oRAnGE 14 ALL CM264R-14 oRAnGE 16 ALL CM264R-16 oRAnGE 18 ALL CM264R-18 oRAnGE 20 ALL CM264R-20 oRAnGE 22 ALL CM264R-22 oRAnGE 24 ALL CM264R-24 oRAnGEtypIcal connectorpart numberbreaKdoWn SJt 00 rt - 18 - 66 p a 005 i.D. no. FiniSH SHELL STyLE kEyinG PoSiTion SERviCE CLASS ConTACT TyPE (Pin oR SoCkET) SHELL SiZE inSERT ARRAnGEMEnTWall Mount Receptacle ShownDMC09-004_BETA_CAT_FINAL.indd 22 9/18/09 12:02:12 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 23CONNECTOridENTifiCATiONTHiS TABLE CAn BE uSED To iDEnTiFy THE ADAPToR TooL SERiES REQuiRED FoR A PARTiCuLAR ConnECToR. iF you know THE CoMMERCiAL oR MiLiTARy PREFix oF THE ConnECToR PART nuMBER, FinD iT in THE LEFT CoLuMn. in THE SEConD CoLuM wiLL BE THE APPLiCABLE PAGE nuMBER FoR THE ADAPToR TooL SERiES, ALonG wiTH MAnuFACTuRER AnD SPECiFiCATion REFEREnCE inFoRMATion.PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)10-00000 16 HERMETIC SEAL CORP.MIL-C-81511 SERIES 1 & 310-00000 17 HERMETIC SEAL CORP.MIL-C-81511 SERIES 2 & 410-194 7 BENDIX MIL-C-22992 CLASSES C, J, R10-214 6 BENDIX MIL-C-501510-214 19 BENDIX MIL-C-83723 SERIES II10-244 6 BENDIX MIL-C-501510-244 19 BENDIX MIL-C-83723 SERIES II10-473 8 BENDIX MIL-C-22992 CLASS L10-72 6 BENDIX MIL-C-501510-72 19 BENDIX MIL-C-83723 SERIES II10-741 6 BENDIX MIL-C-501510-741 19 BENDIX MIL-C-83723 SERIES II10-747 6 BENDIX MIL-C-501510-747 19 BENDIX MIL-C-83723 SERIES II10-873 6 BENDIX MIL-C-501510-873 19 BENDIX MIL-C-83723 SERIES II10-874 6 BENDIX MIL-C-501510-874 19 BENDIX MIL-C-83723 SERIES II10/71 6 VEAM/LITTON MIL-C-501510/71 19 VEAM/LITTON MIL-C-83723 SERIES II118 9 AMPHENOL MIL-C-26482 SERIES 1 & 2118 18 AMPHENOL MIL-C-83723 SERIES I157 6 AMPHENOL MIL-C-5015157 19 AMPHENOL MIL-C-83723 SERIES II172 6 AMPHENOL MIL-C-5015172 19 AMPHENOL MIL-C-83723 SERIES II173 6 AMPHENOL MIL-C-5015173 19 AMPHENOL MIL-C-83723 SERIES II179 6 AMPHENOL MIL-C-5015179 19 AMPHENOL MIL-C-83723 SERIES II2000 6 HERMETIC SEAL CORP.MIL-C-5015 2000 19 HERMETIC SEAL CORP.MIL-C-83723 SERIES II208 6 AMPHENOL MIL-C-5015208 19 AMPHENOL MIL-C-83723 SERIES II229 8 AMPHENOL MIL-C-22992 CLASS L238 6 AMPHENOL MIL-C-5015238 19 AMPHENOL MIL-C-83723 SERIES II246 6 AMPHENOL MIL-C-5015246 19 AMPHENOL MIL-C-83723 SERIES II26500 10 CONNECTOR INDUSTRIESMIL-C-26500 PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)26500 10 ELECTRONIC MIL-C-2650026500 10 HERMETIC SEAL CORP.MIL-C-26500 348 16 AMPHENOL MIL-C-81511 SERIES 1 & 3348 17 AMPHENOL MIL-C-81511 SERIES 2 & 4416 12 AMPHENOL MIL-C-38999 SERIES I418 13 AMPHENOL MIL-C-38999 SERIES II450 9 DEUTSCH MIL-C-26482 SERIES 1 & 2450 18 DEUTSCH MIL-C-83723 SERIES I460 9 DEUTSCH MIL-C-26482 SERIES 1 & 2460 18 DEUTSCH MIL-C-83723 SERIES I48 10 AMPHENOL MIL-C-2650048 20 AMPHENOL MIL-C-83723 SERIES III48-7005 10 AMPHENOL MIL-C-2650050 10 GLASSEAL MIL-C-2650050 20 GLASSEAL MIL-C-83723 SERIES III5015 6 BENDIX MIL-C-50155015 6 ELECTRONIC SEALSMIL-C-5015 5015 19 BENDIX MIL-C-83723 SERIES II5015 19 ELECTRONIC SEALSMIL-C-83723 SERIES II 518 10 AMPHENOL MIL-C-26500518 20 AMPHENOL MIL-C-83723 SERIES III5388 12 BENDIX MIL-C-38999 SERIES I5565 14 BENDIX MIL-C-38999 SERIES III6000 6 SEALTRON MIL-C-50156000 19 SEALTRON MIL-C-83723 SERIES II602GB 21 AMPHENOL PATTERN 6026300 9 SEALTRON MIL-C-26482 SERIES 1 & 26300 18 SEALTRON MIL-C-83723 SERIES I6500 10 SEALTRON MIL-C-265006500 20 SEALTRON MIL-C-83723 SERIES III6600 10 SEALTRON MIL-C-265006600 20 SEALTRON MIL-C-83723 SERIES III69 6 AMPHENOL MIL-C-501569 19 AMPHENOL MIL-C-83723 SERIES II700 12 GLASSEAL MIL-C-38999 SERIES I7000 9 HERMETIC SEAL CORP.MIL-C-26482 SERIES 1 & 27000 18 HERMETIC SEAL CORP.MIL-C-83723 SERIES I 72 6 AMPHENOL MIL-C-5015PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)72 19 AMPHENOL MIL-C-83723 SERIES II75 6 VEAM/LITTON MIL-C-501575 19 VEAM/LITTON MIL-C-83723 SERIES II800 13 GLASSEAL MIL-C-38999 SERIES II8000 6 SEALTRON MIL-C-50158000 19 SEALTRON MIL-C-83723 SERIES II810 9 DEUTSCH MIL-C-26482 SERIES 1 & 2810 18 DEUTSCH MIL-C-83723 SERIES I8100 9 SEALTRON MIL-C-26482 SERIES 1 & 28100 18 SEALTRON MIL-C-83723 SERIES I815 16 DEUTSCH MIL-C-81511 SERIES 1 & 3815 17 DEUTSCH MIL-C-81511 SERIES 2 & 48300 9 SEALTRON MIL-C-26482 SERIES 1 & 28300 18 SEALTRON MIL-C-83723 SERIES I83723 20 HERMETIC SEAL CORP.MIL-C-83723 SERIES III 83723 20 SOURIAU MIL-C-83723 SERIES IIII83723 III 20 CONNECTOR INDUSTRIESMIL-C-83723 SERIES III 8500 10 SEALTRON MIL-C-26500851 9 SOURIIAU MIL-C-26482 SERIES 1 & 2851 18 SOURIAU MIL-C-83723 SERIES I851*R 9 SOURIAU MIL-C-26482 SERIES 1 & 2851*R 18 SOURIAU MIL-C-83723 SERIES I8526 9 SOURIAU MIL-C-26482 SERIES 1 & 28526 18 SOURIAU MIL-C-83723 SERIES I8526 21 SOURIAU PATTERN 6028530 10 SOURIAU MIL-C-265008530 20 SOURIAU MIL-C-83723 SERIES III8600 10 SEALTRON MIL-C-2650088-194 7 BENDIX MIL-C-22992 CLASSES C, J, R880 9 DEUTSCH MIL-C-26482 SERIES 1 & 2880 18 DEUTSCH MIL-C-83723 SERIES I8LT 12 SOURIAU MIL-C-38999 SERIES IIT 13 SOURIAU MIL-C-38999 SERIES II9— 9 ELECTRONIC SEALSMIL-C-26482 SERIES 1 & 29— 18 ELECTRONIC SEALSMIL-C-83723 SERIES I 900000 12 HERMETIC SEAL CORP.MIL-C-38999 SERIES I 900000 13 HERMETIC SEAL CORP.MIL-C-38999 SERIES II 944 6 MATRIX SCIENCEMIL-C-5015 DMC09-004_BETA_CAT_FINAL.indd 23 9/18/09 12:02:13 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 24CONNECTOridENTifiCATiONPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)944 19 MATRIX SCIENCEMIL-C-83723 SERIES II 94603 10 DEUTSCH MIL-C-2650094603 20 DEUTSCH MIL-C-83723 SERIES III97 6 AMPHENOL MIL-C-501597 19 AMPHENOL MIL-C-83723 SERIES II9700 12 SEALTRON MIL-C-38999 SERIES I9800 13 SEALTRON MIL-C-38999 SERIES II981 6 MATRIX SCIENCEMIL-C-5015 981 19 MATRIX SCIENCEMIL-C-83723 SERIES II 9900 14 SEALTRON MIL-C-38999 SERIES IIIA 6 CONNECTOR INDUSTRIESMIL-C-5015 A 19 CONNECTOR INDUSTRIESMIL-C-83723 SERIES II AE55 6 AERO ELECTRICMIL-C-5015 AE55 19 AERO ELECTRICMIL-C-83723 SERIES II AE723 6 AERO ELECTRICMIL-C-5015 AE723 19 AERO ELECTRICMIL-C-83723 SERIES II AE77 9 AERO ELECTRICMIL-C-26482 SERIES 1 & 2 AE77 18 AERO ELECTRICMIL-C-83723 SERIES I AfD 9 DEUTSCH MIL-C-26482 SERIES 1 & 2AfD 18 DEUTSCH MIL-C-83723 SERIES IB 10 PyLE- NATIONALMIL-C-26500 B 20 PyLE- NATIONALMIL-C-83723 SERIES III B555 8 BURNDy MIL-C-22992 CLASS LB556 8 BURNDy MIL-C-22992 CLASS LB557 8 BURNDy MIL-C-22992 CLASS LB558 8 BURNDy MIL-C-22992 CLASS LBACC45f 10 BOEING MIL-C-26500BACC45f 20 BOEING MIL-C-83723 SERIES IIIBACC63 10 BOEING MIL-C-26500BE 9 GLASSEAL MIL-C-26482 SERIES 1 & 2BE 18 GLASSEAL MIL-C-83723 SERIES IBfH 6 ITT CANNON MIL-C-5015BfH 10 PyLE- NATIONALMIL-C-26500 BfH 19 ITT CANNON MIL-C-83723 SERIES IIBfH 20 PyLE- NATIONALMIL-C-83723 SERIES III BfR 6 ITT CANNON MIL-C-5015BfR 19 ITT CANNON MIL-C-83723 SERIES IIBL 15 G & H TECHNOLOGyMIL-C-38999 SERIES IVBT 9 BURNDy MIL-C-26482 SERIES 1 & 2BT 18 BURNDy MIL-C-83723 SERIES IBT-M 6 BENDIX MIL-C-5015BT-M 19 BENDIX MIL-C-83723 SERIES IIBT-RA 6 BENDIX MIL-C-5015BT-RA 19 BENDIX MIL-C-83723 SERIES IIPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)C 9 CONNECTOR INDUSTRIESMIL-C-26482 SERIES 1 & 2C 18 CONNECTOR INDUSTRIESMIL-C-83723 SERIES IC48 10 TRW MIL-C-26500CA 6 ITT CANNON MIL-C-5015CA 19 ITT CANNON MIL-C-83723 SERIES IICA-EA 6 ITT CANNON MIL-C-5015CA-EA 19 ITT CANNON MIL-C-83723 SERIES IICA-EB 6 ITT CANNON MIL-C-5015CA-EB 19 ITT CANNON MIL-C-83723 SERIES IICA-HR 6 ITT CANNON MIL-C-5015CA-HR 19 ITT CANNON MIL-C-83723 SERIES IICA-KE 6 ITT CANNON MIL-C-5015CA-KE 19 ITT CANNON MIL-C-83723 SERIES IICA-RX 6 ITT CANNON MIL-C-5015CA-RX 19 ITT CANNON MIL-C-83723 SERIES IICN 15 TRW MIL-C-38999 SERIES IVCN0915 10 TRW MIL-C-26500CN0930 10 TRW MIL-C-26500CN0930 20 TRW MIL-C-83723 SERIES IIICN0942 10 TRW MIL-C-26500CN0966 10 TRW MIL-C-26500CN0966 20 TRW MIL-C-83723 SERIES IIICN0967 10 TRW MIL-C-26500CN0967 20 TRW MIL-C-83723 SERIES IIICT 12 PLESSEy MIL-C-38999 SERIES ICT 13 PLESSEy MIL-C-38999 SERIES IICTC 12 DEUTSCH MIL-C-38999 SERIES ICV 6 ITT CANNON MIL-C-5015CV 19 ITT CANNON MIL-C-83723 SERIES IICVA 6 ITT CANNON MIL-C-5015CVA 19 ITT CANNON MIL-C-83723 SERIES IICWLD 7 ITT CANNON MIL-C-22992 CLASSES C, J, RD38999/20 14 MILITARy MIL-C-38999 SERIES IIID38999/21 14 MILITARy MIL-C-38999 SERIES IIID38999/23 14 MILITARy MIL-C-38999 SERIES IIID38999/24 14 MILITARy MIL-C-38999 SERIES IIID38999/25 14 MILITARy MIL-C-38999 SERIES IIID38999/26 14 MILITARy MIL-C-38999 SERIES IIID38999/27 14 MILITARy MIL-C-38999 SERIES IIID38999/29 14 MILITARy MIL-C-38999 SERIES IIID38999/30 14 MILITARy MIL-C-38999 SERIES IIID38999/31 14 MILITARy MIL-C-38999 SERIES IIID38999/40 14 MILITARy MIL-C-38999 SERIES IIID38999/41 14 MILITARy MIL-C-38999 SERIES IIID38999/42 14 MILITARy MIL-C-38999 SERIES IIID38999/43 14 MILITARy MIL-C-38999 SERIES IIID38999/44 14 MILITARy MIL-C-38999 SERIES IIID38999/45 14 MILITARy MIL-C-38999 SERIES IIID38999/46 14 MILITARy MIL-C-38999 SERIES IIID38999/47 14 MILITARy MIL-C-38999 SERIES IIID38999/48 14 MILITARy MIL-C-38999 SERIES IIID38999/49 14 MILITARy MIL-C-38999 SERIES IIIDB 10 DEUTSCH MIL-C-26500PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)DB 20 DEUTSCH MIL-C-83723 SERIES IIIDBC 9 DEUTSCH MIL-C-26482 SERIES 1 & 2DBC 18 DEUTSCH MIL-C-83723 SERIES IDC 9 BENDIX MIL-C-26482 SERIES 1 & 2DC 18 BENDIX MIL-C-83723 SERIES IDIV 15 DEUTSCH MIL-C-38999 SERIES IVDJT 12 DEUTSCH MIL-C-38999 SERIES IDJT 13 DETORONICS MIL-C-38999 SERIES IIDL 10 DEUTSCH MIL-C-26500DL 20 DEUTSCH MIL-C-83723 SERIES IIIDS 6 DETORONICS MIL-C-5015DS 19 DETORONICS MIL-C-83723 SERIES IIDT 9 DETORONICS MIL-C-26482 SERIES 1 & 2DT 18 DETORONICS MIL-C-83723 SERIES IDTS 14 DEUTSCH MIL-C-38999 SERIES IIIDX 10 DETORONICS MIL-C-26500DX 20 DETORONICS MIL-C-83723 SERIES IIIEX-A 6 ITT CANNON MIL-C-5015EX-A 19 ITT CANNON MIL-C-83723 SERIES IIf 10 PyLE- NATIONALMIL-C-26500 fC 6 fLIGHT CONNECTORMIL-C-5015 fC 19 fLIGHT CONNECTORMIL-C-83723 SERIES II ff0 6 fLIGHT CONNECTORMIL-C-5015 ff0 19 fLIGHT CONNECTORMIL-C-83723 SERIES II ff5 6 fLIGHT CONNECTORMIL-C-5015 ff5 19 fLIGHT CONNECTORMIL-C-83723 SERIES II fH 6 fLIGHT CONNECTORMIL-C-5015 fH 19 fLIGHT CONNECTORMIL-C-83723 SERIES II fPT(21-) 9 BENDIX MIL-C-26482 SERIES 1 & 2fPT(21-) 18 BENDIX MIL-C-83723 SERIES IfRA 6 ITT CANNON MIL-C-5015fRA 19 ITT CANNON MIL-C-83723 SERIES IIfRf 6 ITT CANNON MIL-C-5015fRf 19 ITT CANNON MIL-C-83723 SERIES IIfVA 6 ITT CANNON MIL-C-5015fVA 19 ITT CANNON MIL-C-83723 SERIES IIfVf 6 ITT CANNON MIL-C-5015fVf 19 ITT CANNON MIL-C-83723 SERIES IIfW 6 ITT CANNON MIL-C-5015fW 19 ITT CANNON MIL-C-83723 SERIES IIfzC 6 fLIGHT CONNECTORMIL-C-5015 fzC 19 fLIGHT CONNECTORMIL-C-83723 SERIES II fzH 6 fLIGHT CONNECTORMIL-C-5015 fzH 19 fLIGHT CONNECTORMIL-C-83723 SERIES II G 12 CONNECTOR INDUSTRIESMIL-C-38999 SERIES I DMC09-004_BETA_CAT_FINAL.indd 24 9/18/09 12:02:15 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 25PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)G 13 CONNECTOR INDUSTRIESMIL-C-38999 SERIES II GB 9 GLASSEAL MIL-C-26482 SERIES 1 & 2GB 18 GLASSEAL MIL-C-83723 SERIES IGC 9 GENERAL CONNECTORMIL-C-26482 SERIES 1 & 2GC 18 GENERAL CONNECTORMIL-C-83723 SERIES IGC*C 9 GENERAL CONNECTORMIL-C-26482 SERIES 1 & 2GC*C 18 GENERAL CONNECTORMIL-C-83723 SERIES IGS 6 ITT CANNON MIL-C-5015GS 11 HUGHES MIL-C-28840GS 19 ITT CANNON MIL-C-83723 SERIES IIGSP 6 GLASSEAL MIL-C-5015GSP 19 GLASSEAL MIL-C-83723 SERIES IIGT 11 HUGHES MIL-C-28840H 13 CONNECTOR INDUSTRIESMIL-C-38999 SERIES II HD 11 IPI (SAE) MIL-C-28840HK 7 BENDIX MIL-C-22992 CLASSES C, J, RHM SERIES 12 IPI (SAE) MIL-C-38999 SERIES IHM SERIES 13 IPI (SAE) MIL-C-38999 SERIES IIHS06 6 HERMETIC SEAL CORP.MIL-C-5015 HS06 19 HERMETIC SEAL CORP.MIL-C-83723 SERIES II HT 6 BENDIX MIL-C-5015HT 19 BENDIX MIL-C-83723 SERIES IIHTMf 10 ITT CANNON MIL-C-26500HTMf 20 ITT CANNON MIL-C-83723 SERIES IIIJT 13 BENDIX MIL-C-38999 SERIES IIK 9 CONNECTOR INDUSTRIESMIL-C-26482 SERIES 1 & 2K 18 CONNECTOR INDUSTRIESMIL-C-83723 SERIES I KfS 11 ITT CANNON MIL-C-28840KJ 13 ITT CANNON MIL-C-38999 SERIES IIKJA 14 ITT CANNON MIL-C-38999 SERIES IIIKJJ 13 ITT CANNON MIL-C-38999 SERIES IIKJJL 12 ITT CANNON MIL-C-38999 SERIES IKJL 12 ITT CANNON MIL-C-38999 SERIES IKP* 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KP* 18 ITT CANNON MIL-C-83723 SERIES IKPD 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KPD 18 ITT CANNON MIL-C-83723 SERIES IKPSE 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KPSE 18 ITT CANNON MIL-C-83723 SERIES IKPT 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KPT 18 ITT CANNON MIL-C-83723 SERIES IKPTM 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KPTM 18 ITT CANNON MIL-C-83723 SERIES IKS* 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KS* 18 ITT CANNON MIL-C-83723 SERIES IKSP 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)KSP 18 ITT CANNON MIL-C-83723 SERIES IKSPM 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KSPM 18 ITT CANNON MIL-C-83723 SERIES IKSSE 9 ITT CANNON MIL-C-26482 SERIES 1 & 2KSSE 18 ITT CANNON MIL-C-83723 SERIES IL*T 9 BURNDy MIL-C-26482 SERIES 1 & 2L*T 18 BURNDy MIL-C-83723 SERIES ILCT 12 PLESSEy MIL-C-38999 SERIES ILJT 12 BENDIX MIL-C-38999 SERIES ILM*C 6 BURNDy MIL-C-5015LM*C 19 BURNDy MIL-C-83723 SERIES IIM0 6 IPI (SEA) MIL-C-5015M0 19 IPI (SAE) MIL-C-83723 SERIES IIM28840/10 11 MILITARy MIL-C-28840M28840/11 11 MILITARy MIL-C-28840M28840/12 11 MILITARy MIL-C-28840M28840/16 11 MILITARy MIL-C-28840M28840/16 11 MILITARy MIL-C-28840M28840/17 11 MILITARy MIL-C-28840M28840/18 11 MILITARy MIL-C-28840M28840/19 11 MILITARy MIL-C-28840M28840/20 11 MILITARy MIL-C-28840M28840/21 11 MILITARy MIL-C-28840M28840/26 11 MILITARy MIL-C-28840M28840/28 11 MILITARy MIL-C-28840M28840/29 11 MILITARy MIL-C-28840M5 6 IPI (SAE) MIL-C-5015M5 19 IPI (SAE) MIL-C-83723 SERIES IIM723 6 MATRIX SCIENCEMIL-C-5015 M723 19 MATRIX SCIENCEMIL-C-83723 SERIES II M81511/01 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/02 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/03 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/04 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/05 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/06 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/21 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/22 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/23 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/24 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/25 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/26 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/27 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/28 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/31 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/32 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/33 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/34 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/35 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/36 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/37 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/38 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/41 16 MILITARy MIL-C-81511 SERIES 1 & 3PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)M81511/42 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/44 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/45 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/46 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/47 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/48 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/49 16 MILITARy MIL-C-81511 SERIES 1 & 3M81511/50 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/51 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/52 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/53 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/54 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/55 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/56 17 MILITARy MIL-C-81511 SERIES 2 & 4M81511/57 17 MILITARy MIL-C-81511 SERIES 2 & 4M83723/01 18 MILITARy MIL-C-83723 SERIES IM83723/02 18 MILITARy MIL-C-83723 SERIES IM83723/03 18 MILITARy MIL-C-83723 SERIES IM83723/04 18 MILITARy MIL-C-83723 SERIES IM83723/05 18 MILITARy MIL-C-83723 SERIES IM83723/06 18 MILITARy MIL-C-83723 SERIES IM83723/07 18 MILITARy MIL-C-83723 SERIES IM83723/08 18 MILITARy MIL-C-83723 SERIES IM83723/09 18 MILITARy MIL-C-83723 SERIES IM83723/10 18 MILITARy MIL-C-83723 SERIES IM83723/11 18 MILITARy MIL-C-83723 SERIES IM83723/12 18 MILITARy MIL-C-83723 SERIES IM83723/13 18 MILITARy MIL-C-83723 SERIES IM83723/16 18 MILITARy MIL-C-83723 SERIES IM83723/17 19 MILITARy MIL-C-83723 SERIES IIM83723/18 19 MILITARy MIL-C-83723 SERIES IIM83723/19 19 MILITARy MIL-C-83723 SERIES IIM83723/20 19 MILITARy MIL-C-83723 SERIES IIM83723/21 19 MILITARy MIL-C-83723 SERIES IIM83723/22 19 MILITARy MIL-C-83723 SERIES IIM83723/23 19 MILITARy MIL-C-83723 SERIES IIM83723/24 19 MILITARy MIL-C-83723 SERIES IIM83723/25 19 MILITARy MIL-C-83723 SERIES IIM83723/26 19 MILITARy MIL-C-83723 SERIES IIM83723/36 18 MILITARy MIL-C-83723 SERIES IM83723/37 18 MILITARy MIL-C-83723 SERIES IM83723/38 18 MILITARy MIL-C-83723 SERIES IM83723/39 18 MILITARy MIL-C-83723 SERIES IM83723/40 18 MILITARy MIL-C-83723 SERIES IM83723/41 18 MILITARy MIL-C-83723 SERIES IM83723/42 18 MILITARy MIL-C-83723 SERIES IM83723/43 18 MILITARy MIL-C-83723 SERIES IM83723/48 18 MILITARy MIL-C-83723 SERIES IM83723/49 18 MILITARy MIL-C-83723 SERIES IM83723/52 19 MILITARy MIL-C-83723 SERIES IIM83723/53 19 MILITARy MIL-C-83723 SERIES IIM83723/65 20 MILITARy MIL-C-83723 SERIES IIIM83723/66 20 MILITARy MIL-C-83723 SERIES IIIM83723/67 20 MILITARy MIL-C-83723 SERIES IIIM83723/68 20 MILITARy MIL-C-83723 SERIES IIIDMC09-004_BETA_CAT_FINAL.indd 25 9/18/09 12:02:16 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 26CONNECTOridENTifiCATiONPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)M83723/69 20 MILITARy MIL-C-83723 SERIES IIIM83723/71 20 MILITARy MIL-C-83723 SERIES IIIM83723/72 20 MILITARy MIL-C-83723 SERIES IIIM83723/73 20 MILITARy MIL-C-83723 SERIES IIIM83723/74 20 MILITARy MIL-C-83723 SERIES IIIM83723/75 20 MILITARy MIL-C-83723 SERIES IIIM83723/76 20 MILITARy MIL-C-83723 SERIES IIIM83723/77 20 MILITARy MIL-C-83723 SERIES IIIM83723/78 20 MILITARy MIL-C-83723 SERIES IIIM83723/79 20 MILITARy MIL-C-83723 SERIES IIIM83723/80 20 MILITARy MIL-C-83723 SERIES IIIM83723/81 20 MILITARy MIL-C-83723 SERIES IIIM83723/82 20 MILITARy MIL-C-83723 SERIES IIIM83723/83 20 MILITARy MIL-C-83723 SERIES IIIM83723/84 20 MILITARy MIL-C-83723 SERIES IIIM83723/85 20 MILITARy MIL-C-83723 SERIES IIIM83723/86 20 MILITARy MIL-C-83723 SERIES IIIM83723/87 20 MILITARy MIL-C-83723 SERIES IIIM83723/88 20 MILITARy MIL-C-83723 SERIES IIIM83723/89 20 MILITARy MIL-C-83723 SERIES IIIM83723/90 20 MILITARy MIL-C-83723 SERIES IIIM83723/91 20 MILITARy MIL-C-83723 SERIES IIIM83723/92 20 MILITARy MIL-C-83723 SERIES IIIM83723/93 20 MILITARy MIL-C-83723 SERIES IIIM83723/94 20 MILITARy MIL-C-83723 SERIES IIIM83723/95 20 MILITARy MIL-C-83723 SERIES IIIM83723/96 20 MILITARy MIL-C-83723 SERIES IIIM83723/97 20 MILITARy MIL-C-83723 SERIES IIIM83723/98 20 MILITARy MIL-C-83723 SERIES IIIMB1 9 MATRIX SCIENCEMIL-C-26482 SERIES 1 & 2MB1 18 MATRIX SCIENCEMIL-C-83723 SERIES I MB3 10 MATRIX SCIENCEMIL-C-26500 MB3 20 MATRIX SCIENCEMIL-C-83723 SERIES III MB91 12 MATRIX SCIENCEMIL-C-38999 SERIES I MB92 13 MATRIX SCIENCEMIL-C-38999 SERIES II MfR 6 MATRIX SCIENCEMIL-C-5015 MfR 19 MATRIX SCIENCEMIL-C-83723 SERIES II MHD 8 MATRIX SCIENCEMIL-C-22992 CLASS L ML94 15 MATRIX SCIENCEMIL-C-38999 SERIES IV MMB 10 TRW MIL-C-26500MR 6 ITT CANNON MIL-C-5015MR 19 ITT CANNON MIL-C-83723 SERIES IIMS17343 7 MILITARy MIL-C-22992 CLASSES C, J, RPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)MS17344 7 MILITARy MIL-C-22992 CLASSES C, J, RMS17345 7 MILITARy MIL-C-22992 CLASSES C, J, RMS17346 7 MILITARy MIL-C-22992 CLASSES C, J, RMS17347 7 MILITARy MIL-C-22992 CLASSES C, J, RMS17348 7 MILITARy MIL-C-22992 CLASSES C, J, RMS24264 10 MILITARy MIL-C-26500MS24265 10 MILITARy MIL-C-26500MS24266 10 MILITARy MIL-C-26500MS24183 6 MILITARy MIL-C-5015MS25183A 6 MILITARy MIL-C-5015MS27034 10 MILITARy MIL-C-26500MS27466 12 MILITARy MIL-C-38999 SERIES IMS27467 12 MILITARy MIL-C-38999 SERIES IMS27468 12 MILITARy MIL-C-38999 SERIES IMS27469 12 MILITARy MIL-C-38999 SERIES IMS27470 12 MILITARy MIL-C-38999 SERIES IMS27471 12 MILITARy MIL-C-38999 SERIES IMS27472 13 MILITARy MIL-C-38999 SERIES IIMS27473 13 MILITARy MIL-C-38999 SERIES IIMS27474 13 MILITARy MIL-C-38999 SERIES IIMS27475 13 MILITARy MIL-C-38999 SERIES IIMS27476 13 MILITARy MIL-C-38999 SERIES IIMS27477 13 MILITARy MIL-C-38999 SERIES IIMS27478 13 MILITARy MIL-C-38999 SERIES IIMS27479 13 MILITARy MIL-C-38999 SERIES IIMS27480 13 MILITARy MIL-C-38999 SERIES IIMS27481 13 MILITARy MIL-C-38999 SERIES IIMS27482 13 MILITARy MIL-C-38999 SERIES IIMS27483 13 MILITARy MIL-C-38999 SERIES IIMS27484 13 MILITARy MIL-C-38999 SERIES IIMS27496 12 MILITARy MIL-C-38999 SERIES IMS27497 13 MILITARy MIL-C-38999 SERIES IIMS27498 12 MILITARy MIL-C-38999 SERIES IMS27499 13 MILITARy MIL-C-38999 SERIES IIMS27500 13 MILITARy MIL-C-38999 SERIES IIMS27503 13 MILITARy MIL-C-38999 SERIES IIMS27504 13 MILITARy MIL-C-38999 SERIES IIMS27505 12 MILITARy MIL-C-38999 SERIES IMS27508 13 MILITARy MIL-C-38999 SERIES IIMS27513 13 MILITARy MIL-C-38999 SERIES IIMS27515 12 MILITARy MIL-C-38999 SERIES IMS27613 10 MILITARy MIL-C-26500MS27616 10 MILITARy MIL-C-26500MS27615 10 MILITARy MIL-C-26500MS27652 12 MILITARy MIL-C-38999 SERIES IPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)MS27653 12 MILITARy MIL-C-38999 SERIES IMS27654 12 MILITARy MIL-C-38999 SERIES IMS27656 12 MILITARy MIL-C-38999 SERIES IMS27661 12 MILITARy MIL-C-38999 SERIES IMS27662 12 MILITARy MIL-C-38999 SERIES IMS27664 13 MILITARy MIL-C-38999 SERIES IIMS3100 6 MILITARy MIL-C-5015MS3101 6 MILITARy MIL-C-5015MS3102 6 MILITARy MIL-C-5015MS3103 6 MILITARy MIL-C-5015MS3106 6 MILITARy MIL-C-5015MS3107 6 MILITARy MIL-C-5015MS3108 6 MILITARy MIL-C-5015MS3120 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3121 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3122 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3124 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3126 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3127 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3128 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3142 6 MILITARy MIL-C-5015MS3143 6 MILITARy MIL-C-5015MS3400 6 MILITARy MIL-C-5015MS3401 6 MILITARy MIL-C-5015MS3402 6 MILITARy MIL-C-5015MS3404 6 MILITARy MIL-C-5015MS3406 6 MILITARy MIL-C-5015MS3408 6 MILITARy MIL-C-5015MS3409 6 MILITARy MIL-C-5015MS3412 6 MILITARy MIL-C-5015MS3436 6 MILITARy MIL-C-5015MS3440 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3442 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3443 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3447 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3450 6 MILITARy MIL-C-5015MS3451 6 MILITARy MIL-C-5015MS3452 6 MILITARy MIL-C-5015MS3454 6 MILITARy MIL-C-5015MS3456 6 MILITARy MIL-C-5015MS3459 6 MILITARy MIL-C-5015MS3470 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3471 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3472 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3473 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3474 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3475 9 MILITARy MIL-C-26482 SERIES 1 & 2DMC09-004_BETA_CAT_FINAL.indd 26 9/18/09 12:02:18 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 27maSter Key rotatIonInSert rotatIon(kEyS REMAin STATionARy)mInor KeyrotatIontypIcal methodS For alternate KeyIngPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)MS3476 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3477 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3479 9 MILITARy MIL-C-26482 SERIES 1 & 2MS3507 6 MILITARy MIL-C-5015MS90555 8 MILITARy MIL-C-22992 CLASS LMS90556 8 MILITARy MIL-C-22992 CLASS LMS90557 8 MILITARy MIL-C-22992 CLASS LMS90558 8 MILITARy MIL-C-22992 CLASS LMT3 10 MATRIX SCIENCEMIL-C-26500 MT3 20 MATRIX SCIENCEMIL-C-83723 SERIES III MT93 14 MATRIX SCIENCEMIL-C-38999 SERIES III NC 11 G & H TECHNOLOGyMIL-C-28840 P 12 CONNECTOR INDUSTRIESMIL-C-38999 SERIES I PL 15 fLIGHT CONNECTORMIL-C-38999 SERIES IV PT 9 BENDIX MIL-C-26482 SERIES 1 & 2PT 18 BENDIX MIL-C-83723 SERIES IPT*CE 9 BENDIX MIL-C-26482 SERIES 1 & 2PT*CE 18 BENDIX MIL-C-83723 SERIES IPT*SE 9 BENDIX MIL-C-26482 SERIES 1 & 2PT*SE 18 BENDIX MIL-C-83723 SERIES IPTS*DR 9 BENDIX MIL-C-26482 SERIES 1 & 2PTS*DR 18 BENDIX MIL-C-83723 SERIES IPV 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PV 18 ITT CANNON MIL-C-83723 SERIES IPVA 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PVA 18 ITT CANNON MIL-C-83723 SERIES IPVJ 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PVJ 18 ITT CANNON MIL-C-83723 SERIES IPREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)PVW 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PVW 18 ITT CANNON MIL-C-83723 SERIES IPVX 9 ITT CANNON MIL-C-26482 SERIES 1 & 2PVX 18 ITT CANNON MIL-C-83723 SERIES IPVX 21 CANNON ELECTRIC GBPATTERN 602 PW 9 S.E.C. MIL-C-26482 SERIES 1 & 2PW 18 S.E.C. MIL-C-83723 SERIES IQWLD 7 BENDIX MIL-C-22992 CLASSES C, J, RRBC 9 DEUTSCH MIL-C-26482 SERIES 1 & 2RBC 18 DEUTSCH MIL-C-83723 SERIES IRR 21 HELLERMANN DEUTSCHPATTERN 602 S*A-2000 6 HERMETIC SEAL CORP.MIL-C-5015 S*A-2000 19 HERMETIC SEAL CORP.MIL-C-83723 SERIES II.S*A-7000 9 HERMETIC SEAL CORP.MIL-C-26482 SERIES 1 & 2 .S*A-7000 18 HERMETIC SEAL CORP.MIL-C-83723 SERIES ISA 6 IPI (SAE) MIL-C-5015SA 19 IPI (SAE) MIL-C-83723 SERIES IISCP 6 BENDIX MIL-C-5015SCP 19 BENDIX MIL-C-83723 SERIES IISERIES I 12 ELECTRONIC SEALSMIL-C-38999 SERIES I SERIES II 13 ELECTRONIC SEALSMIL-C-38999 SERIES II SERIES III 14 ELECTRONIC SEALSMIL-C-38999 SERIES III SERIES IV 15 ELECTRONIC SEALSMIL-C-38999 SERIES IV SJT 22 BENDIX SJTSP 9 BENDIX MIL-C-26482 SERIES 1 & 2PREfix PAGE MANUfACTURER CONNECTOR SERiES (REfERENCE)SP 18 BENDIX MIL-C-83723 SERIES ISP*CE 9 BENDIX MIL-C-26482 SERIES 1 & 2SP*CE 18 BENDIX MIL-C-83723 SERIES IT3 14 PyLE- NATIONALMIL-C-38999 SERIES III TBf 6 BENDIX MIL-C-5015TBf 6 ITT CANNON MIL-C-5015TBf 19 BENDIX MIL-C-83723 SERIES IITBf 19 ITT CANNON MIL-C-83723 SERIES IITBfH 6 ITT CANNON MIL-C-5015TBfH 19 ITT CANNON MIL-C-83723 SERIES IITCT 14 PLESSEy MIL-C-38999 SERIES IIITV 14 BENDIX MIL-C-38999 SERIES IIIVE 6 VEAM/LITTON MIL-C-5015VE 19 VEAM/LITTON MIL-C-5015VG 6 VEAM/LITTON MIL-C-5015VPT 9 VEAM/LITTON MIL-C-26482 SERIES 1 & 2VPT 18 VEAM/LITTON MIL-C-83723 SERIES IVPT*SE 9 VEAM/LITTON MIL-C-26482 SERIES 1 & 2VPT*SE 18 VEAM/LITTON MIL-C-83723 SERIES IVS 6 VEAM/LITTON MIL-C-5015VS 19 VEAM/LITTON MIL-C-83723 SERIES IIVTBf 6 VEAM/LITTON MIL-C-5015VTBf 19 VEAM/LITTON MIL-C-83723 SERIES IIVUT 9 VEAM/LITTON MIL-C-28482 SERIES 1 & 2VUT 18 VEAM/LITTON MIL-C-83723 SERIES IWfS 6 ITT CANNON MIL-C-5015WfS 19 ITT CANNON MIL-C-83723 SERIES IIzz 10 PyLE- NATIONALMIL-C-26500 DMC09-004_BETA_CAT_FINAL.indd 27 9/18/09 12:02:20 PMPAGE 28CONNECTOr mATE ®ASSEmBly viSEThe continuing demands of electrical system designers have imposed such rapid development in the field of interconnection technology that new and different hardware is emerging to meet those demands. Along with the introduction of these new, and often more complex connectors and accessories, the challenge for versatile and reliable production tooling becomes apparent. To this end, DMC has accepted the challenge by developing the assembly station vise which provides a reliable and repeatable holding method for countless combinations of connectors and accessories. The use of removable soft­grip jaw inserts allows the vise to easily accommodate all popular connector diameters.This is a reliable method of retaining circular parts, which avoids damage to critical platings and retains the circular shape of delicate parts.DMC09-004_BETA_CAT_FINAL.indd 28 9/18/09 12:02:37 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 29hoW the aSSembly vISe WorKSThe system consists of non­ marring jaw inserts and a specially designed vise to hold them. They can be used to hold any circular part within the size range available, including connectors, backshell accessories and adaptor tools.In a conventional vise, one jaw is stationary, while the other moves on the thread mechanism. The assembly station vise is different in that it employs an opposing thread design — that is, both jaws move in syn­chro niza tion. This design has several advantages for connector assembly:Fast tightening: A part can be secured faster, which is a benefit to production procedures.high strength: A substantial increase in strength and thread life is achieved by the double­thread arrangement.selF-Centering: Because the jaws move towards each other, the work is always centered in the vise, and therefore, lateral stress and unnec essary movement of the work pieces are not introduced into the process.adjustable stop: An added feature for convenience and efficiency of operation is the adjustable stop on the vise. This provides for extra gripping stability and a repeatable reference for production line applications.JaW SetSA set of jaws is designed to accommodate diameters from .375? to 3.00? (3/8? to 3?), within six different jaw sizes. This provides for flexibility of application — the same system can be used for most or all of the circular connectors and accessories in a cable assembly operation.Jaws are available in two gripping widths — .400? and 1.000?. The narrow jaws allow access to accessories which are smaller in diameter than adjacent components, whereas the wider jaws allow for a large grip area when higher torque values are required.Jaws are made from high­friction material which will not damage con­nectors or accessories, yet will provide sufficient grip for most operations.Prevents deformation of circular connectors and accessories by applying holding pressure evenly at four points on the circumference. That is, the jaws apply a force radially at four points equally spaced around the circumference such that the circular part readily accepts it without deformation.If the force is applied on opposite sides (only two pressure points), the circular part will tend to collapse, and this will produce false torque readings because of increased friction between the components where the threads have been forced together.A square drive on the thread handle allows the use of a torque device to minimize the possibility of overtightening.The position of the jaw inserts in the vise can be changed to hold the work in the most convenient location for assembly.The jaw inserts come packaged in a convenient metal container which keeps them clean, orderly and readily available for use. Instructions are also provided for their proper use. There are twelve pairs of jaw inserts in the container which accommodate diameters from 3/8? to 3?.aSSembly vISe bt-vS-511 ASSEMBLy VISE WITH 24­PIECE SET OF JAW INSERTS bt-vS-500 ASSEMBLy VISE ONLy (WITHOUT JAW INSERTS)bt-S-550 24­PIECE SET OF JAW INSERTS, FOR USE WITH VISE BT­VS­500DMC09-004_BETA_CAT_FINAL.indd 29 9/18/09 12:02:40 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 32STrAp WrENChESabcdeDMC strap wrenches have been specifically designed for connector assembly, rather than merely adapted from another use. The combination of lightweight materials, torque sensitive threads, and critical platings on modern connectors has mandated the requirement for precision made strap­wrenches, which apply a uniform grip around the diameter and avoid pressure points or metal­to­metal contact.A variety of widths and lengths of straps is available, in several different handle configurations, so the system is suited to all common connector applications.Standard Strap WrencheS tool tIp StyleWrench p/n Strap p/n Strap WIdth (color) Strap looped SuggeSted grIppIng dIameter a BT­BS­610 BT­A­6010 1/2"? (Black) yes .25"? to 1.50"?BT­BS­610B* BT­A­6010B* 1/2"? (Blue) yes .25"? to 1.50"?BT­BS­610W BT­A­6010W 1/2"? (White) yes .25"? to 1.50"?BT­BS­610R BT­A­6010R 1/2"? (Red) yes .25"? to 1.50"?B BT­BS­609 BT­A­6010 1/2"? (Black) yes .50"? to 2.50" BT­BS­609B* BT­A­6010B* 1/2"? (Blue) yes .50"? to 2.50"?BT­BS­609W BT­A­6010W 1/2"? (White) yes .50"? to 2.50"?BT­BS­609R BT­A­6010R 1/2"? (Red) yes .50"? to 2.50"?c BT­BS­611 BT­A­6175 5/8"? (Black) yes 1.00"? to 4.00"BT­BS­611B* BT­A­6175B* 5/8"? (Blue) yes 1.00"? to 4.00"?BT­BS­611W BT­A­6175W 5/8"? (White) yes 1.00"? to 4.00"?c BT­BS­618 BT­A­6185 1"? (Black) yes 1.00"? to 4.00"?BT­BS­618B* BT­A­6185B* 1"? (Blue) yes 1.00"? to 4.00"?BT­BS­618W BT­A­6185W 1"? (White) yes 1.00"? to 4.00"?d BT­BS­625 BT­A­6250 1/2"? (Red) yes .50"? to 2.0"? BT­BS­630 BT­A­6300 7/16"? (Black) yes .50"? to 2.0"?e The Handle­Less Strap Wrenches are presented on page 35.* The blue series strap wrench and replacement straps are preferred for connector/accessory use.See torque converSIon chartS on page 37 For uSe oF Strap WrencheS In combInatIon WIth torque toolS.DMC09-004_BETA_CAT_FINAL.indd 32 9/18/09 12:03:21 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 33Strap colorSColorSmall DiameterSmeDiumDiameterSlarge DiameterStorque rangeloopleSS availableBlack X X X Med XBlue* X X X Med­High Xred X X High XWhite X X High* The blue straps are preferred for connector/accessory use.looped loopleSSStrap conFIguratIonSA: The BT­BS­610 Series tool tip is our small­diameter tip and designed to accommodate connectors and backshells with diameters from .25 to 1.5 inches. Straps are .5 an inch wide. B: The BT­BS­609 Series tool tip is our most popular choice for general purpose use. The mid­diameter tip is designed to accommodate connectors and backshells with diameters from .5 to 2.50 inches. Straps are .5 an inch wide. C: The BT­BS­611 Series tool tip is our large­diameter tip designed to accommodate connectors and backshells with diameters from 1 to 4 inches. Straps are 5/8 an inch wide.C: The BT­BS­618 Series tool tip is also a large­diameter tip like the BT­BS­611 designed to accommodate connectors and backshells with diameters from 1 to 4 inches, but with a 1 inch wide strap for better gripping and applying higher torque values.STrAp WrENCh SizESSTrApSabcThe straps for DMC Strap Wrenches are available in four styles (which are color coded for easy identification) to better meet the needs of individual applications. The Black Strap is the traditional rubber strap for DMC strap wrenches. It is the most flexible and grip­friendly of all strap materials, but requires replacement more often than other strap constructions. It is good for all sizes, and flexible enough to grip smaller diameters (.25 to .75 inches). But the black strap is not recommended for high torque range tightening. It is available in looped and loopless configurations. Because of the shorter service life of this material, we recommend the loopless version so the user can make adjustments to compensate for wear or breakage.The Blue Strap is made of a thin layer of extruded polyethylene over a nylon belt. This strap is the preferred choice for all general purpose connector and backshell tightening applications, and it has good service life at medium to high­medium torque ranges. The Blue Straps, although not as flexible and grip­friendly as the Black Rubber straps, are a good choice because of the increased durability. This strap will grip .75 inch diameters and larger, and is available in looped and loopless configurations.The red Strap is the same material and construction as the Blue Strap, but it is thicker and stronger for higher torque range tightening and increased durability. This heavy duty construction allows it to be used on smooth or knurled surfaces, and can be used to tighten fittings with 1.0 inch diameters and larger. It is available in looped and loopless versions.The White Strap is a traditional hard rubber construction option that has a durable rubber surface on one side. It is used effectively where high strength is needed, but flexibility is not important. It is well suited to all diameters of 2.0 inches or larger. Due to its sturdy & thick construction, the white strap is only available in looped configuration.note: Strap length and width are important considerations in selecting a strap wrench and the replacement straps. Sometimes Grip Pads are recommended for use with strap wrenches to add traction while tightening some surfaces. If you have any questions about the best combination for your application, contact DMC.DMC09-004_BETA_CAT_FINAL.indd 33 9/18/09 12:03:30 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 34lOOplESS-STrAp STrAp WrENChretroFIt KIt componentSretroFIt KItS to convert looped strap tools to loopless strap tools. retrofit Kit p/n for tool p/n Strap Width (color)Strap loopedSuggested gripping diameterBT­BS­609SS­RK BT­BS­609 1/2" (Black) No .50" to 2.50" BT­BS­609BSS­RK BT­BS­609B 1/2" (Blue) No .50" to 2.50" BT­BS­610SS­RK BT­BS­610 1/2" (Black) No .25" to 1.50"BT­BS­610BSS­RK BT­BS­610B 1/2" (Blue) No .25" to 1.50"BT­BS­611SS­RK BT­BS­611 5/8" (Black) No 1.00" to 4.00" BT­BS­618SS­RK BT­BS­618 1" (Black) No 1.00" to 4.00" Standard dmc Strap WrencheS can be converted to "loopleSS".All strap wrenches can be ordered as Loopless versions. However, if you already own DMC strap tools, we offer a Retro Fit Kit to convert your existing looped strap tools to Loopless Strap ToolsloopleSS Strap InStallatIonThe strap is inserted into the buckle, fed back over itself, and clamped in place with a 7/32 inch set screw.loopless-Strap Strap Wrenchloopless Straplooped Strap Strap Wrenchlooped StraploopleSS-Strap Strap WrencheS tooL tip StyLeWrench p/n Strap p/n Strap Width (coLor) Strap Looped SUGGeSted GrippinG diameter a BT­BS­610SS BT­A­6010­BK 1/2" (Black) No .25" to 1.50"BT­BS­610BSS BT­A­6010B­BK* 1/2" (Blue) No .25" to 1.50"BT­BS­610RSS BT­A­6010R­BK 1/2"? (Red) No .25" to 1.50"B BT­BS­609SS BT­A­6010­BK 1/2" (Black) No .50" to 2.50"BT­BS­609BSS BT­A­6010B­BK* 1/2" (Blue) No .50" to 2.50"BT­BS­609RSS BT­A­6010R­BK 1/2"? (Red) No .50"? to 2.50"?c BT­BS­611SS BT­A­6175­BK 5/8" (Black) No 1.00"? to 4.00"?BT­BS­611BSS* BT­A­6175B­BK* 5/8"? (Blue) No 1.00"? to 4.00"?c BT­BS­618SS BT­A­6185­BK 1" (Black) No 1.00"? to 4.00"BT­BS­618BSS* BT­A­6185B­BK* 1"? (Blue) No 1.00"? to 4.00"?See Torque Conversion Charts on page 37 for use of strap wrenches in combination with torque tools. All straps wear and break. The most common point of wear is at the upper edge of the tool tip, near the base of the strap. The standard straps have a loop sewn into one end and attach to the wrench body with a simple link. However, when the strap eventually breaks, it is unusable. The Loopless Strap Tool Series uses a clamping buckle to attach a loopless strap to the wrench body. When a loopless strap breaks at the strain point, the majority of the strap is still usable. The operator simply removes the broken section, installs the remaining strap, and continues working.* The blue series strap wrench and replacement straps are preferred for connector/accessory use.DMC09-004_BETA_CAT_FINAL.indd 34 9/18/09 12:03:40 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 35hANdlE-lESS STrAp WrENChhandle-leSS Strap WrencheSDMC’s handle­less strap wrench line has been specifically designed for torque­accurate connector assembly. Based on DMC’s established line of torque wrenches, the handle­less strap wrench attaches to the Bt-St-300d digital torque tool and provides accurate torque without the interference of the strap wrench handle. The bt-bS-611t is shown here.handle-leSS Strap WrencheS For torque WrencheStooL tip StyLeWrench p/n Strap p/n Strap Width (coLor) Strap Looped SUGGeSted GrippinG diameter handle-leSS looped Strap WrencheSa BT­BS­610T BT­A­6010 1/2"? (Black) yes .25"? to 1.50"?BT­BS­610BT* BT­A­6010B* 1/2"? (Blue) yes .25"? to 1.50"?BT­BS­610WT BT­A­6010W 1/2"? (White) yes .25"? to 1.50"?BT­BS­610RT BT­A­6010R 1/2"? (Red) yes .25"? to 1.50"?B BT­BS­609T BT­A­6010 1/2"? (Black) yes .50"? to 2.50"? BT­BS­609BT* BT­A­6010B* 1/2"? (Blue) yes .50"? to 2.50"?BT­BS­609WT BT­A­6010W 1/2"? (White) yes .50"? to 2.50"BT­BS­609RT BT­A­6010R 1/2"? (Red) yes .50"? to 2.50"?c BT­BS­611T BT­A­6175 5/8"? (Black) yes 1.00"? to 4.00"BT­BS­611BT* BT­A­6175B* 5/8"? (Blue) yes 1.00"? to 4.00"?BT­BS­611WT BT­A­6175W 5/8"? (White) yes 1.00"? to 4.00"?c BT­BS­618T BT­A­6185 1"? (Black) yes 1.00"? to 4.00"?BT­BS­618BT* BT­A­6185B* 1"? (Blue) yes 1.00"? to 4.00"?BT­BS­618WT BT­A­6185W 1"? (White) yes 1.00"? to 4.00"?handle-leSS loopleSS Strap WrencheSa BT­BS­610SST BT­A­6010­BK 1/2" (Black) No .25" to 1.50"BT­BS­610BSST BT­A­6010B­BK* 1/2" (Blue) No .25" to 1.50"BT­BS­610RSST BT­A­6010R­BK 1/2"? (Red) No .25"? to 1.50"?B BT­BS­609SST BT­A­6010­BK 1/2" (Black) No .50" to 2.50"BT­BS­609BSST BT­A­6010B­BK* 1/2" (Blue) No .50" to 2.50"BT­BS­609RSST BT­A­6010R­BK 1/2"? (Red) No .50"? to 2.50"?c BT­BS­611SST BT­A­6175­BK 5/8" (Black) No 1.00"? to 4.00"?BT­BS­611BSST* BT­A­6175B­BK* 5/8"? (Blue) No 1.00"? to 4.00"?c BT­BS­618SST BT­A­6185­BK 1" (Black) No 1.00"? to 4.00"BT­BS­618BSST* BT­A­6185B­BK* 1"? (Blue) No 1.00"? to 4.00"?See page 37 For torque converSIon tableS.* The blue series strap wrench and replacement straps are preferred for connector/accessory use.DMC09-004_BETA_CAT_FINAL.indd 35 9/18/09 12:03:43 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 36TOrquE CONvErSiON fOrmulA When an adapter or extension is used on a torque wrench it increases the torque range of the wrench. The formulae for computing torque when using an adapter or extension is explained below.a = (Length) Distance from center of torque wrench square drive to center of the puller’s hand grip.b = Distance from center of torque wrench square drive to center of drive at end of extension. c = (Torque) Torque wrench setting.d = Torque desired at drive on end of extension.p = (Force) Pull applied.To determine torque wrench setting: c = (d*a) / (a+B)note: After computing “c” and setting wrench to computation, measure and mark “a” where pull is applied.It is recommended that the axis of the extension always be used in line with axis of the torque wrench as shown above. Should it be necessary, due to obstructions, to have an angle between the two axes, then the above formula is modified as follows. Due to increasing rounding errors, keep the angle as small as possible.a, B, c, d, & p are the same as above.e = Effective moment arm of the extension.Ø = Angle between extension axis and torque wrench axis.e = (B)(coS Ø)Therefore: c = (d*a) / (a+(B*coS Ø))When Ø = 0, coS Ø = 1, then equation is reduced to c = (d*a) / (a+B)When Ø = 90°, coS Ø = 0 then c = d (Regardless of the length B)Torque is a standard term that is comprised of “distance and force”. Since the force is applied to a threaded component in a circular motion, the distance applies to the radius (center of the torque wrench drive to a designated point on the torque wrench handle). In the case of wire harness applications, it is usually expressed in INCH­POUNDS, NEWTON­METERS, or KILOGRAM­CENTIMETERS. When extensions such as a crowfoot, or strap wrench is added to a torque wrench, it changes the distance (radius), so a mathematical formula is used to determine the correct torque readings on the torque wrench to compensate for the added length. We have included the following formulas for your convenience.DMC09-004_BETA_CAT_FINAL.indd 36 9/18/09 12:03:51 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 37torque converSIon chart For bt-bS-610 SerIeS uSed WIth bt-St-300ddiameter of part being tighteneddeSired torqUe vaLUe (in-lbs) (“d”)40 60 80 100 120 140 160 180 2000.25" 36 54 72 89 107 125 143 161 1790.50" 35 52 70 87 104 122 139 156 1740.75" 34 51 68 86 103 120 137 154 1711.00" 34 51 67 84 101 118 135 152 1691.50" 33 49 65 81 98 114 130 146 163torqUe readinG on inStrUment (“c”)torque converSIon chart For bt-bS-611 and bt-bS-618 SerIeS uSed WIth bt-St-300ddiameter of part being tighteneddeSired torqUe vaLUe (in-lbs) (“d”)40 60 80 100 120 140 160 180 2001.00" 31 46 61 76 92 107 122 137 1531.50" 30 45 59 74 89 104 119 134 1481.75" 29 44 59 73 88 103 117 132 1472.00" 29 43 58 72 87 101 116 130 1452.25" 29 43 57 71 86 100 114 129 1432.50" 28 42 56 70 85 99 113 127 1412.75" 28 42 56 70 84 97 111 125 1393.00" 28 41 55 69 83 96 110 124 1383.25" 27 41 54 68 82 95 109 122 1363.50" 27 40 54 67 81 94 107 121 1343.75" 27 40 53 66 80 93 106 119 1334.00" 26 39 52 66 79 92 105 118 131torqUe readinG on inStrUment (“c”)These torque conversion charts were calculated for the Bt-St-300d digital torque tool. If any other torque tool or instrument is used, calculate the torque conversion by using the mathematical formula to page 36.gENErAl purpOSE BACkShEll/ACCESSOry TOOlSabcd eFgConsult the factory or authorized DMC distributor for more information.tool IdentIFIcatIon chart (SEE PHoTo) a. Bt-ht-110 1/4" Socket Drive Handle B. Bt-ht-210 1/4" Stationary Drive Mounting Arm Bt-ht-211 3/8" Stationary Drive Mounting Arm c. Bt-d-0551 3/8" to 1/4? Adapter Bt-d-0622 1/4" to 3/8? Adapter d. Bt-ht-107 3/8" Square Drive T-Handle wrench e. Bt-ht-100 1/4" Square Drive T-Handle wrench F. Bt-a-0513 Ratchet 3/8" Drive G. 4-1149 illuminated Magnifiertorque converSIon chart For bt-bS-609 SerIeS uSed WIth bt-St-300ddiameter of part being tightened deSired torqUe vaLUe (in-lbs) (“d”)40 60 80 100 120 140 160 180 2000.50" 34 50 67 84 101 118 135 151 1680.75" 33 50 66 83 99 116 133 149 1661.00" 33 49 65 82 98 114 131 147 1631.50" 32 48 64 79 95 111 127 143 1591.75" 31 47 63 78 94 110 125 141 1572.00" 31 46 62 77 93 108 124 139 1552.25" 31 46 61 76 92 107 122 137 1532.50" 30 45 60 75 90 105 121 136 151torqUe readinG on inStrUment (“c”)TOrquE CONvErSiON ChArTS DMC09-004_BETA_CAT_FINAL.indd 37 9/18/09 12:03:54 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 38JAm NuT SOCkETSThe correct application of torque is essential to most connector applications where Jam Nut receptacle connectors are used. The sealing components (usually an “O” ring) must be compressed, but not to the point of damage. Another important consideration when tightening Jam Nuts is the thread strength, especially in the various types of aluminum and composite connectors.DMC’s Jam Nut Socket tools have been developed specifically for the installation of Jam Nut receptacle connectors. They are available in a light weight composite construction, anodized machined aluminum, and durable steel series. compoSIte Jam nut SocKetSA unique process was developed to mold this composite material which contains a higher percentage of fiberglass than is customarily used in conventional molding technology. This makes them as light and as strong as possible. The material will not scratch plating, or damage the finish on cabinets, panels, or bulkheads when used properly.alumInum Jam nut SocKetSWhen a metal socket is required, the anodized aluminum series jam nut sockets are a good choice. They are machined to the same configuration as the composite jam nut sockets with the square hold drive for torquing.Steel Jam nut SocKetSA steel series of jam nut sockets is also available, which some users prefer for firewall or other applications where higher torque values are required. a b cabccompoSiteSteeLaLUminUmJam Nut Sockets are ideal for torquing jam nuts on panels where several connectors are crowded together and in other tight spaces.The traditional “General Purpose” formed stainless steel sockets (on page 40) are great for non­torque specific Jam Nut applications.DMC09-004_BETA_CAT_FINAL.indd 38 9/18/09 12:04:17 PMto Find the correct jam nUt Socket For yoUr appLication, meaSUre acroSS the FLatS oF the jam nUt yoU are WorkinG With. next, Find the Size ranGe in the adjacent taBLe. LiSted BeSide it WiLL Be the Socket yoU need.compoSIte or metal Jam nut SocKetSdmc part numberFItS Jam nutSIze: IncheSFItS Jam nut SIze: mIllImeterSSquare drIveoutSIde dIameter reFerenceBT-J-117 .608 to .628 15.41 to 15.95 1/4? .914?BT-J-118* .628 to .649 15.95 to 16.48 1/4? .955?BT-J-120 .671 to .693 17.04 to 17.60 1/4? .010?BT-J-121 .693 to .717 17.60 to 18.21 1/4? 1.04?BT-J-122* .717 to .741 18.21 to 18.82 1/4 1.07BT-J-123 .741 to .765 18.82 to 19.43 1/4? 1.10?BT-J-124 .765 to .791 19.43 to 20.09 1/4? 1.13?BT-J-125 .791 to .818 20.09 to 20.77 1/4? 1.16?BT-J-126 .818 to .845 20.77 to 21.46 1/4? 1.19?BT-J-127 .845 to .873 21.46 to 22.17 1/4? 1.22?BT-J-128 .873 to .902 22.17 to 22.91 1/4? 1.26?BT-J-129 .902 to .933 22.91 to 23.69 1/4? 1.29?BT-J-130 .933 to .964 23.69 to 24.48 3/8? 1.33?BT-J-131 .964 to .996 24.48 to 25.29 3/8? 1.36?BT-J-132 .996 to 1.030 25.29 to 26.16 3/8? 1.41?BT-J-133 1.030 to 1.064 26.16 to 27.02 3/8? 1.45?BT-J-134 1.064 to 1.100 27.02 to 27.94 3/8? 1.51?BT-J-135 1.100 to 1.137 27.94 to 28.87 3/8? 1.55?BT-J-136 1.137 to 1.175 28.87 to 29.84 3/8? 1.59?BT-J-137 1.175 to 1.214 29.84 to 30.83 3/8? 1.63?BT-J-138 1.214 to 1.255 30.83 to 31.87 3/8? 1.69?BT-J-139 1.255 to 1.297 31.87 to 32.94 3/8? 1.73?BT-J-140 1.297 to 1.340 32.94 to 34.03 3/8? 1.78?BT-J-141 1.340 to 1.385 34.03 to 35.17 3/8? 1.84?BT-J-142 1.385 to 1.432 35.17 to 36.37 3/8? 1.89?BT-J-143 1.432 to 1.480 36.37 to 37.59 3/8? 1.95?BT-J-144 1.480 to 1.529 37.59 to 38.83 3/8? 2.00?BT-J-145 1.529 to 1.580 38.83 to 40.13 3/8? 2.06?BT-J-146 1.580 to 1.633 40.13 to 41.47 3/8? 2.12?BT-J-147 1.633 to 1.688 41.47 to 42.87 3/8? 2.19?BT-J-148 1.688 to 1.745 42.87 to 44.32 3/8? 2.25?BT-J-149 1.745 to 1.803 44.32 to 45.79 3/8? 2.32?BT-J-150 1.803 to 1.864 45.79 to 47.34 3/8? 2.39?BT-J-151 1.864 to 1.926 47.34 to 48.92 3/8? 2.46?BT-J-152 1.926 to 1.991 48.92 to 50.57 3/8? 2.54?BT-J-153 1.991 to 2.057 50.57 to 52.24 3/8? 2.61?BT-J-154 2.057 to 2.126 52.24 to 54.00 3/8? 2.69?BT-J-155 2.126 to 2.197 54.00 to 55.80 3/8? 2.78?BT-J-156 2.197 to 2.271 55.80 to 57.68 3/8? 2.87?BT-J-157 2.271 to 2.347 57.68 to 59.61 3/8? 2.95?BT-J-158 2.347 to 2.426 59.61 to 61.62 3/8? 3.04?BT-J-159 2.426 to 2.507 61.62 to 63.67 3/8? 3.14?BT-J-160* 2.507 to 2.591 63.67 to 65.81 3/8? 3.24?BT-J-161 2.591 to 2.678 65.81 to 68.02 3/8? 3.34?BT-J-162 2.678 to 2.769 68.02 to 70.33 3/8? 3.44?BT-J-163 2.769 to 2.860 70.33 to 72.64 3/8? 3.54?BT-J-164 2.860 to 2.956 72.64 to 75.08 3/8? 3.66?BT-J-165 2.956 to 3.055 75.08 to 77.59 3/8? 3.77?BT-J-166 3.055 to 3.157 77.59 to 80.18 3/8? 3.89?BT-J-170* 3.457 to 3.557 87.81 to 90.35 3/8 4.38* not available in composite material.part number bt-J -XXX XXbaSIc p/n SIze deSIgnator (SEE CHART) materIal: BLAnk = CoMPoSiTE; AL = ALuMinuM; S = STEEL © Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMWe also recommend that you consider DMC's Safe-t-cable® to secure Jam Nut receptacles where lockwire holes are provided.The Low Profile Ferrule (shown here) lends itself to an efficient security system for jam nut recepticals. PAGE 39DMC09-004_BETA_CAT_FINAL.indd 39 9/18/09 12:04:18 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 40general purpoSe Jam nut SocKetSdmc part#FItS Jam nut SIze: IncheSamphenol bco part numberheX reF. dIm: IncheSequIvalent compoSIteCS8 .755 to .763 11­6266­3 3/4" BT­J­123CS10 .880 to .888 11­6266­5 7/8" BT­J­128CS12 1.068 to 1.07711­6266­8 1 1/16" BT­J­134CS14 1.194 to 1.20411­6266­10 1 3/16" BT­J­137CS16 1.320 to 1.33111­6266­12 1 5/16" BT­J­140CS18 1.446 to 1.45711­6266­14 1 7/16" BT­J­143CS20 1.571 to 1.58011­6266­16 1 9/16" BT­J­145CS22 1.696 to 1.70811­6266­18 1 11/16" BT­J­148CS24 1.822 to 1.83511­6266­20 1 13/16" BT­J­150CS22­1 2.011 to 2.02511­6266­23 2"? BT­J­153CS24­1 2.137 to 2.15111­6266­25 2 1/8"? BT­J­155CS32 2.640 to 2.68711­6266­33 2 5/8" BT­J­161 & BT­J­162DMC1554 SET INCLUDES ALL 12 SOCKETS LISTED ABOVE AND DW75 DRIVE ROD.adJuStable Jam nut WrenchThe Jr700 adjustable jam nut wrench is a versatile tool for maintenance and low volume production. The rugged all steel construction makes this tool a good choice for heavy duty applications.The tool may be adjusted to accommodate hex nuts from .75 inch to 3.25 inch (across flat) dimensions. The maximum working depth is 1.0 inch. This range accommodates most common connectors.A standard 3/8 inch drive torque tool may be used in conjunction with this tool to limit the possibility of overtightening. If torque values require close tolerance accuracy, direct reading sockets (page 38) are recommended. gENErAl purpOSE JAm NuT SOCkETStorque converSIon chart For Jr700 tool uSed WIth bt-St-300d*diameter of part being tighteneddeSIred torque value (in-lbs) (“d”)40 60 80 100 120 140 160 180 2000.50" 22 33 45 56 67 78 89 100 1110.75" 23 34 45 56 68 79 90 101 1131.00" 23 34 45 57 68 80 91 102 1141.50" 23 35 47 58 70 82 93 105 1161.75" 24 35 47 59 71 83 94 106 1182.00" 24 36 48 60 72 84 95 107 1192.25" 24 36 48 60 73 85 97 109 1212.50" 24 37 49 61 73 86 98 110 1222.75" 25 37 50 62 74 87 99 111 1243.00" 25 38 50 63 75 88 100 113 1253.25" 25 38 51 63 76 89 101 114 127torque readIng on InStrument (“c”)general purpoSe Jam nut SocKetSFormed Stainless Steel Jam Nut sockets are great for non­torque specific jam nut applications. They are plated for corrosion resistance, and have drive holes to accommodate a metal rod drive tool (P/N DW75).Jr700*FoRMuLA on PAGE 36.DMC09-004_BETA_CAT_FINAL.indd 40 9/18/09 12:04:25 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 41general purpoSe Jam nut SocKetSdmc part#FItS Jam nut SIze: IncheSamphenol bco part numberheX reF. dIm: IncheSequIvalent compoSIteCS8 .755 to .763 11­6266­3 3/4" BT­J­123CS10 .880 to .888 11­6266­5 7/8" BT­J­128CS12 1.068 to 1.07711­6266­8 1 1/16" BT­J­134CS14 1.194 to 1.20411­6266­10 1 3/16" BT­J­137CS16 1.320 to 1.33111­6266­12 1 5/16" BT­J­140CS18 1.446 to 1.45711­6266­14 1 7/16" BT­J­143CS20 1.571 to 1.58011­6266­16 1 9/16" BT­J­145CS22 1.696 to 1.70811­6266­18 1 11/16" BT­J­148CS24 1.822 to 1.83511­6266­20 1 13/16" BT­J­150CS22­1 2.011 to 2.02511­6266­23 2"? BT­J­153CS24­1 2.137 to 2.15111­6266­25 2 1/8"? BT­J­155CS32 2.640 to 2.68711­6266­33 2 5/8" BT­J­161 & BT­J­162DMC1554 SET INCLUDES ALL 12 SOCKETS LISTED ABOVE AND DW75 DRIVE ROD.gENErAl purpOSE JAm NuT SOCkETStool part numbergrIp range*Inch metrIc (mm)DRP8 0.56 to 0.59 14.224 to 14.986DRP9 0.62 to 0.65 15.748 to 16.51DRP10 0.67 to 0.70 17.018 to 17.78DRP11 0.74 to 0.77 18.796 to 19.558DRP12 0.80 to 0.83 20.32 to 21.082DRP13 0.85 to 0.88 21.59 to 22.352DRP14 0.89 to 0.92 22.606 to 23.368DRP16 1.05 to 1.08 26.67 to 27.432DRP18 1.11 to 1.14 28.194 to 28.956DRP20 1.27 to 1.30 32.258 to 33.02DRP22 1.39 to 1.42 35.306 to 36.068DRP24 1.49 to 1.52 37.846 to 38.608DRP26 1.61 to 1.64 40.894 to 41.656DRP28 1.89 to 1.92 48.006 to 48.768DMC1924 Set of all 14 DRP SERiES PLiERS and 10 REPLACEMEnT PADSDRP078R REPLACEMEnT PAD for all DRP SERiES PLiERScIrcular rIng plIerSThe DRP­XX circular ring pliers are specifically designed to grip circular connector and backshell components which would be deformed by other gripping methods. The nonmarring rubber jaw lining material is available in strip form and may be used to replace worn jaw inserts. It is held in place by interlocking fingers which are molded into the material.The following chart defines the working diameters and the tools which are available in this series.Replacement Pads for Circular Ring Pliers are available (P/N DRP­078R). This replacement pad is supplied as a 4.25" strip that must be cut to length needed.CirCulAr riNg pliErSSoFt JaW adJuStable plIerSThe BT­SJ­468 soft jaw adjustable pliers are a handy addition to general maintenance tool stations. This tool can provide a reliable gripping function for assembly, disassembly, and positioning of circular and oval parts.The soft jaw inserts are replaceable and may be ordered as separate parts (part number BT­SJ­468­1). This part number applies to an individual jaw (two pieces are required per tool).The overall length is 9.5 inches and the approximate weight is .5 lb.Durable hinge allows tool to open 180°. pads are replaceable.*on A SMooTH SuRFACE. knuRLED SuRFACES SLiGHTLy BELow THiS RAnGE ARE CoMPATiBLE wiTH THESE TooLS.DMC09-004_BETA_CAT_FINAL.indd 41 9/18/09 12:04:36 PMEMI/RFI Band Application System for M85049/128 Shield Termination BandsONE-STEP BANDING TOOL SYSTEMDMC’s One-Step Banding Tools are designated for M85049/128-3, M85049/128-4, M85049/128-7 and M85049/128-8 “stamped buckle” bands. These tools tension, bend, and cut the band. DBS-2100 is the .250 Wide Band Application Tool and meets the requirements of M81306/1-01.DBS-2200 is the .125 Wide Mini-Band Application Tool and meets the requirements of M81306/1-02One-Step Tool Application Two-Step Tool ApplicationONE-STEP BANDING TOOLThe termination of EMI/RFI shielding materials is a specialized science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components.DMC has worked closely with the world’s leading connector accessory manufacturers to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defense system contractors. The resulting products afford the user many benefits which include:COMPATIBILITY – with all currently available termination bands and systems.RELIABILITY and REPEATABILITY– which are assured by a verifiable and adjustable tensioning system. SERVICE AND CALIBRATION – All banding tools produced by DMC are adjustable, and may be easily checked and set by the user. Also, expendable components such as cut-off blades are available for simple replacement by the user.LONG SERVICE LIFE – Properly maintained band application tools will produce thousands of reliable terminations.AFFORDABILITY – DMC tools continue to be the most cost effective method to produce reliable wiring system shield terminations.Models are available for .250 in. (6.350 mm) and .125 in. (3.175 mm) wide bands from all current suppliers to M85049/128.TWO-STEP BANDING TOOL SYSTEMDMC’s Two-Step Banding Tools are designated for M85049/128-1, M85049/128-2, M85049/128-5 and M85049/128-6 “welded buckle” bands. These tools tension and cut the band and leave an extended cut off tab. The second step provides an extra level of security by utilizing a roll-over tool to bend the cut off tab over a full 180 degrees.DBS-1100 is the .250 Wide Band Application Tool and meets the requirements of M81306/2-01.DBS-1200 is the .125 Wide Mini-Band Application Tool and meets the requirements of M81306/2-02EMI/RFI Band Application SystemM81306/1* M81306/2*TWO-STEP BANDING TOOLS*Pending QualificationDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDOne-Step Banding Tool System for M85049/128-03, /128-04, /128-07, and /128-08 bandsDBS-2100 & DBS-2200 (M81306/1-01* & M81306/1-02*)ONE-STEP BAND APPLICATION TOOLSThe One-Step Band Application Tools are built to M81306/1 and designed to install M85049/128-03, M85049/128-04, M85049/128-07, and M85049/128-08 “stamped buckle” bands. These tools are constructed to survive the demands of production and maintenance use, and remain precisely adjusted to provide a quality band termination.The tension-lock system gives the operator a positive indication when the precise tension has been applied. The Cut-Off handle easily cuts, bends, and locks the shield band in one step.VERIFICATION OF ONE-STEP EMI/RFI BAND TOOLS M81306/1-01C & M81306/1-01DThe tension of the DMC One-Step Band Application Tools may be easily verified to insure correct band tension. The DBS-CG5 (M81306/1-01C) & DBS-CG6 (M81306/1-01D) Field Verification Fixtures and G1213 Go/No-Go Gage were developed to allow the user a quick means of checking calibration of band application tools in the field. A band is placed into the calibration fixture and drawn through the tool until the nose of the banding tool is firmly against the field verification fixture. Once the full banding pressure has been applied, insert the “GO” side of the Gage into the verification slot of the field verification fixture. If it does not insert freely, the tool is exerting excessive force. Likewise, if the NO-GO probe freely enters the verification slot, the tool requires adjustment.The DBS-CG4 Calibration Instrument will allow the operator to gage the exact tension produced by the tool. A short piece of unused band material is fed into the tool far enough to fully engage the tool’s gripping mechanism. The other end is then inserted and latched into the calibration instrument. Full tension is exerted by the tool and read directly on the precision dial indicator portion of the calibration instrument. Simple adjustments can be made to the tool as needed. A quick release mechanism is provided to allow the operator to easily remove the tool from the calibration instrument. DBS-2100 .250 Wide Band Application Tool M81306/1-01*:• Size and Weight: 6.71” x 6.75” x .92”, 1.02 lbs.• Tension Range: 145–155 lbs.• Cut-off blades replaceable with Blade Replacement Kit: DBS-2100-BRKDBS-2200 .125 Wide Mini-Band Application Tool M81306/1-02*:• Size and Weight: 6.71” x 6.75” x .92”, 1.02 lbs.• Tension Range: 75–85 lbs.• Cut-off blades replaceable with Blade Replacement Kit: DBS-2200-BRK*Pending QualificationDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDOne-Step Procedures for M85049/128-03, /128-04, /128-07, and /128-08 bandsStep 1: Prepare the Connector and Cable Braid Prepare the connector and cable braid for band termination process. Step 2: Prepare Band Using an appropriate size band, feed the end of the band through the narrow slot on the buckle twice. This will create a double-looped band. Never use a single-looped band. To hasten the termination process on smaller adapters, pull on the end of the band to reduce the diameter of the loop. Step 3: Insert Looped Band into Tool Squeeze the release lever and insert the end of the band into the nose of the tool. Ensure the orientation of the band matches the graphic on the body of the tool (coil down when the tool is held upright).Step 4: Positioning Position the connector and the shield assembly through the band. Step 5: Tighten Band around Braid/Connector Repeatedly squeeze the tensioning handle until the band closes around the assembly. Once the band is close around the assembly, use half strokes of the handle until the band is tight against the braided cable. Release the tensioning handle and allow it to open fully. With one final stroke, close the tensioning handle until it locks against the tool body. This indicates that the band has been tightened to the pre-set tension.Step 6: Cut Off Once the tensioning handle is locked in place, squeeze the cut-off handle to finish the termination process. Both handles will open up on their own. (If shrinkable tubing is to be applied, it is recommended that the band is wrapped in tape and the excess braid folded back over the band to prevent cutting of shrinkable tubing.)Step 7: Remove Excess Band Material Release the tensioning handle and then squeeze the release lever. While squeezing the release lever, carefully pull on the band and slide it out of the tool and discard. Tensioning HandleRelease LeverTension-Lock Lever Cut-off HandleStep 5Step 6Step 7DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDDBS-RO3 & DBS-RO5 (M81306/2-01C* & M81306/2-02D*) TAB ROLL-OVER APPLICATION TOOLSThe DMC Roll-Over Tools are used to fold the extended band tab securely over the buckle. Experts agree that the “folded tab” method assures maximum strength and reliability. The DBS-RO3 (M81306/2-01C*) Roll-Over tool is used with the .250 wide bands.The DBS-RO5 (M81306/2-01D*) Roll-Over Tool is used with .125 wide Mini-Bands. Two-Step Banding Tools System for M85049/128-01, /128-02, /128-05, and /128-06 bandsDBS-1100 & DBS-1200 (M81306/2-01A* & M81306/2-02B*)TWO STEP BAND APPLICATION TOOLSThe Two-Step Band Application Tools are built to M81306/2 and designed to apply M85049/128-01, M85049/128-02, M85049/128-05, and M85049/128-06 “welded buckle” bands. These tools are constructed to survive the demands of production and maintenance use, and remain precisely adjusted to provide a quality band termination.The tension-lock system gives the operator a positive indication when the precise tension has been reached.DBS-1100 (M81306/2-01A*).250 Wide Band Tool:• Size and Weight: 1.38” x 5.5" x 7.5", 1.4 lbs.• Tension Range: 140–160 lbs.• Cut-off blade: replaceable with DBS-1100-7DBS-1200 (M81306/2-02B*).125 Wide Mini-Band Tool:• Size and Weight: 1.38” x 5.5" x 7.5", 1.4 lbs.• Tension Range: 80–100 lbs.• Cut-off blade: replaceable with DBS-1100-7VERIFICATION OF TWO-STEP EMI/RFI BAND TOOLSDMC’s Two-Step Band Application Tools may be calibrated to insure correct band tension. The DBS-CG1 Laboratory Calibration Instrument will allow the operator to measure the exact tension produced by the tool.A short piece of unused band material is fed into the tool far enough to fully engage the tool’s gripping mechanism. The other end is then inserted and latched into the DBS-CG1. Full tension is exerted by the tool and read directly on the precision dial indicator portion of the DBS-CG1. Simple adjustments can be made to the tool as needed. A quick release mechanism is provided to allow the operator to easily remove the tool from the DBS-CG1. A free standing holding fixture is available (DBS-CG1-F) to aid the calibration process by securing the DBS-CG1 and banding tool in place.Field Verification Fixtures and Go/No-Go Gages were developed to allow the user a quick means of tool tension in the field. A band is placed into the calibration fixture. The band is drawn through the tool until the nose of the banding tool is firmly against the field verification fixture. Once the full banding pressure has been applied, insert the “GO” side of the Gage into the verification slot of the field verification fixture. If it does not insert freely, the tool is exerting excessive force. Likewise, if the NO-GO probe freely enters the verification slot, the tool requires adjustment.*Pending QualificationDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDTwo-Step Procedures for M85049/128-01, /128-02, /128-05, and /128-06 bandsStep 1: Prepare the Connector and Cable Braid Prepare the connector and cable braid for band termination process. Step 2: Prepare Band Using an appropriate size band, feed the end of the band through the narrow slot on the buckle twice. This will create a double-looped band. Never use a single-looped band. Pull on the end of the band to reduce the diameter of the loop. Step 3: Insert Looped Band into Tool Insert the band into the banding tool at least 1.75 inches, the band loop should be orientated on the upper side of the tool’s nose. Actuate the movable tensioning handle of the tool one complete stroke to insure that the band has been captured by the gripping mechanism.Step 4: Positioning Position the connector and the shield assembly through the band.Step 5: Tighten Band around Braid/Connector Actuate the movable tensioning handle of the tool until the band is snug and tool resistance is felt, then release the movable handle and actuate the handle one full stroke thus locking the movable handle (locking occurs at the pre-set tension).Step 6: Bend and Cut Band To complete the termination, the band must be bent 90° by lifting the cutter lever upwards, and cut by depressing the cutter lever downwards. Note: Sometimes the movable handle will open during the bend or cut operation. This is normal.Step 7: Remove Excess Band Material Remove excess band material from the tool by pulling out toward rear of tool.Step 8: Roll Over Tab The cutoff tab must be rolled over 180° in a manner which will prevent slippage Use the Tab Roll-Over Tool to perform the rollover. NOTE: Slippage may occur if rollover exceeds 180°Tensioning HandleCutter LeverTab Roll-Over ToolRelease LeverStep 3Step 4Step 6 - BendStep 6 - CutStep 8DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDM85049/128 Band Application SystemMIL Part NumbersAS85049/128 TOOL IDENTIFICATION CHARTTOOL MIL P/N* DESCRIPTION WIDTH DMC P/N* APPLICATIONM81306/1-01 Set: One-Step Tool, Gage, and Tension Key .250 DBS-2102 M85049/128-3 & -4M81306/1-02 Set: One-Step Tool, Gage, and Tension Key .125 DBS-2202 M85049/128-7 & -8M81306/1-01A One-Step Band Tool .250 DBS-2100 M85049/128-3 & -4M81306/1-02B One-Step Band Tool .125 DBS-2200 M85049/128-7 & -8M81306/1-01C Set: Verification Gage & Compression Fixture .250 DBS-CG5 & G1213 DBS-2100M81306/1-02D Set: Verification Gage & Compression Fixture .125 DBS-CG6 & G1213 DBS-2200M81306/1-01E Tension Adjustment Key .250 DBS-2100-32 DBS-2100 & DBS-2200M81306/1-02E Tension Adjustment Key .125 DBS-2100-32 DBS-2100 & DBS-2200M81306/2-01 Set: Two-Step Tool and Roll-Over Tool .250 DBS-1101 M85049/128-1 & -2M81306/2-02 Set: Two-Step Tool and Roll-Over Tool .125 DBS-1201 M85049/128-5 & -6M81306/2-01A Two-Step Band Tool .250 DBS-1100 M85049/128-1 & -2M81306/2-02B Two-Step Band Tool .125 DBS-1200 M85049/128-5 & -6M81306/2-01C Roll Over Tool .250 DBS-R03 M85049/128-1 & -2M81306/2-02D Roll Over Tool .125 DBS-R05 M85049/128-5 & -6M81306/2-01E Set: Verification Gage & Compression Fixture .250 DBS-CG2A & G691 DBS-1100M81306/2-02F Set: Verification Gage & Compression Fixture .125 DBS-CG3A & G752 DBS-1200*Pending QualificationDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.comAS85049/128 BAND IDENTIFICATION CHART AND BAND ACCESSORIESBAND MIL P/N CONFIGURATION WIDTH DMC P/N TERMINATE WITHM85049/128-1 Welded Buckle, Flat, .250 wide x 14.25” long .250 DBS-128-1 Two-Step OnlyM85049/128-2 Welded Buckle, Pre-Coiled, .250 wide x 14.25” long .250 DBS-128-2 Two-Step OnlyM85049/128-3 Stamped Buckle, Flat, .250 wide x 14.25” long .250 DBS-128-3 One-Step OnlyM85049/128-4 Stamped Buckle, Pre-Coiled, .250 wide x 14.25” long .250 DBS-128-4 One-Step OnlyM85049/128-5 Welded Buckle, Flat, .125 wide x 9” long .125 DBS-128-5 Two-Step OnlyM85049/128-6 Welded Buckle, Pre-Coiled, .125 wide x 9” long .125 DBS-128-6 Two-Step OnlyM85049/128-7 Stamped Buckle, Flat, .125 wide x 8.52” long .125 DBS-128-7 One-Step OnlyM85049/128-8 Stamped Buckle, Pre-Coiled, .125 wide x 8.52” long .125 DBS-128-8 One-Step Only-- Band Removal Tool -- DBS-BR1 ---- .500 Dia. Split Ring Set (Ref: AS85049/93) -- 4-1376 ---- .750 Dia. Split Ring Set (Ref: AS85049/93) -- 4-1377 ---- 1.00 Dia. Split Ring Set (Ref: AS85049/93) -- 4-1378 ---- 1.50 Dia. Split Ring Set (Ref: AS85049/93) -- 4-1379 -- 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDM85049/128 Band Application SystemDMC Part NumbersTWO-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS.250 STANDARD WIDTH BAND TOOLSDBS-1100 M81306/2-01A* Hand Operated Band ToolDBS-1101 Hand Operated Band Application Tool Set M81306/2-01* (includes DBS-1100, DBS-R03)DBS-1102 Hand Operated Band Application Tool Set (includes DBS-1100, DBS-R03, DBS-CG2 & G691)DBS-1100-32 Tension Adjustment KeyDBS-1100-7 Replacement Blade for .250 Band ToolsDBS-RO3 Roll-Over Tool for .250 Band Tab, M81306/2-01C*.125 WIDTH MINI-BAND TOOLSDBS-1200 M81306/2-02B* Hand Operated Mini Band ToolDBS-1201 Hand Operated Mini Band Application Tool Set M81306/2-02* (includes DBS-1200, DBS-RO5)DBS-1202 Hand Operated Mini Band Application Tool Set (includes DBS-1200, DBS-RO5, DBS-CG3 & G752)DBS-1100-7 Replacement Blade for .125 Band ToolsDBS-RO5 Roll-Over Tool for .125 Band Tab, M81036/2-02D*PNEUMATIC BAND TOOLS FOR .250 WIDTH BANDSPBT1100 Pneumatic Band Application ToolPNEUMATIC BAND TOOLS FOR .125 WIDTH BANDSPMBT1200 Pneumatic Band Application ToolTOOL VERIFICATION INSTRUMENTATIONDBS-CG1 Laboratory Verification Instrument for DBS-1100 & DBS-1200 series band tools DBS-CG1-F DBS-CG1 Holding Fixture (Banding tool & DBS-CG1 not included)DBS-CG2 Field Verification Fixture for DBS-1100G691 Go/No-Go Gage for DBS-CG2 FixtureDBS-CG2A M81306/2-01E* Verification Set which includes DBS-CG2 & G691DBS-CG3 Field Verification Fixture for DBS-1200G752 Go/No-Go Gage for DBS-CG3 FixtureDBS-CG3A M81306/2-02F* Verification Set which includes DBS-CG3 & G752BANDING APPLICATION KITDMC1379 .250 Banding Tool KitDMC60A Complete EMI/RFI Shielding Maintenance/Repair System (M81306/2-01* tool and .250 bands)ONE-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS.250 STANDARD WIDTH BAND TOOLSDBS-2100 M81306/1-01A* Hand Operated Band ToolDBS-2102 Hand Operated Band Tool Set (includes DBS-2100, DBS-2100-32, DBS-CG5) (M81306/1-01)DBS-2100-32 Tension Adjustment Key (M81306/1-01E & 02E)DBS-2100-SB Replacement Stationary Blade for .250 Band ToolsDBS-2100-MB Replacement Movable Blade for .250 Band Tools.125 WIDTH MINI-BAND TOOLSDBS-2200 M81306/1-02B* Hand Operated Mini Band ToolDBS-2202 Hand Operated Mini Band Tool Set (includes DBS-1200, DBS-2100-32, DBS-CG6) (M81306/1-02)DBS-2100-32 Tension Adjustment Key (M81306/1-01E & 02E)DBS-2200-SB Replacement Stationary Blade for .125 Band ToolsDBS-2200-MB Replacement Movable Blade for .125 Band ToolsTOOL VERIFICATION INSTRUMENTATIONDBS-CG4 Laboratory Verification Instrument for DBS-2100 & DBS-2200 series band tools DBS-CG5 & G1213 Field Verification Inspection Gage for DBS-2100, M81306/1-01C*DBS-CG6 & G1213Field Verification Inspection Gage for DBS-2200, M81306/1-02D**Pending QualificationBANDS & RINGSDMC P/N DESCRIPTIONDBS-128-1 M85049/128-1 .250 wide x 14.25” long (Welded Flat)DBS-128-2 M85049/128-2 .250 wide x 14.25” long (Welded Pre-Coiled)DBS-128-3 M85049/128-3 .250 wide x 14.25” long (Stamped Flat)DBS-128-4 M85049/128-4 .250 wide x 14.25” long (Stamped Pre-Coiled)DBS-128-5 M85049/128-5 .125 wide x 9” long (Welded Flat)DBS-128-6 M85049/128-6 .125 wide x 9” long (Welded Pre-Coiled)DBS-128-7 M85049/128-7 .125 wide x 8.52” long (Stamped Flat)DBS-128-8 M85049/128-8 .125 wide x 8.52” long (Stamped Pre-Coiled)DBS-BR1 Band Removal Tool4-1376 .500 Dia. Split Ring Set (Ref: AS85049/93)4-1377 .750 Dia. Split Ring Set (Ref: AS85049/93)4-1378 1.00 Dia. Split Ring Set (Ref: AS85049/93)4-1379 1.50 Dia. Split Ring Set (Ref: AS85049/93)DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.dmctools.com • E-MAIL: dmc@dmctools.com 04/13 Banding Tools-SLCOPYRIGHT © 2013 Daniels Manufacturing Corp. ALL RIGHTS RESERVEDM85049/128 Band ConfigurationsStamped Buckle Band Applied Welded Buckle Band AppliedM85049/128 Shield Termination Bands are available in two distinct configurations, Stamped and Welded Buckles, and two different widths, .250 in. (6.350 mm) and .125 in. (3.175 mm). The bands come flat as they’re manufactured or pre-coiled and ready for use. The buckle for the M85049/128-03, M85049/128-04, M85049/128-07, and M85049/128-08 bands is a STAMPED buckle. This configuration is low-profile style with a slot for the other end of the band to pass through. The buckle for the M85049/128-01, M85049/128-02, M85049/128-05, and M85049/128-06 bands is a WELDED buckle. This configuration is folded style with a loop for the other end of the band to pass through.M85049/128-03, M85049/128-04, M85049/128-07, and M85049/128-08 Stamped Buckle BandsM85049/128-01, M85049/128-02, M85049/128-05, and M85049/128-06 Welded Buckle BandsWeldedStampedWelded Stamped© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 46Kit configuration may vary from example shown. Configuration depends on application, user requirements, and packaging needs of the customer.BETA AdApTOr kiTSDMC09-004_BETA_CAT_FINAL.indd 46 9/18/09 12:05:26 PMBETA AdApTOr TOOl kiTS mOrE ThAN JuST A BOx Of TOOlSDMC’s Adaptor Tool Kits are designed to keep your BETA tools organized and provide all the necessary information concerning the selection and use of the tooling. A collection of tools and accessories are packaged in a well organized case or cabinet. And the complete support data package makes a DMC Kit more than just a box of tools. DMC has designed and manufactured system service kits longer than anyone in the connector tooling industry. This experience has enabled DMC the capabilities to design a wiring system service kit for virtually any electrical interconnect system. DMC Kits have proven their reliability and versatility over years of dependable service to the manufacturing and MRO industries. We offer an extensive line of maintenance/repair kits, production (work station) kits, and tool sets, many of which contain tools from the BETA product line. For a listing of wiring system maintenance tool kits, or assistance with your individual requirements, contact DMC.Many BETA Backshell Tools are available with other DMC products in existing DMC Wiring System Service Kits or in a different configuration than those shown. Please consult the factory for your specific requirements. © Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 47DMC09-004_BETA_CAT_FINAL.indd 47 9/18/09 12:05:34 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 48AS85049 CONNECTOr ACCESSOriES quiCk rEfErENCE guidESpecIFIcatIon tItle applIcatIon pageAS85049/1 Backshell, Environmental, Cable Sealing, Straight, Grounding (Without Strain Relief), Category 1C AS50151 Solder Type, V Thread of MS310X, Classes A, B, C or K Connectors 6AS85049/2 Backshell, Environmental, Cable Sealing, Straight, Category 1C AS50151 Solder Type, V Thread of MS310X, Classes A, B, C or K Connectors6AS85049/3 Backshell, Cable Sealing, Straight, Category 1A MIL-DTL-22992 Connectors, Classes C, J, and R7AS85049/4 Backshell, Cable Sealing, Straight, Step-Up, Category 1A MIL-DTL-22992 Connectors, Classes C, J, and R7AS85049/5 Backshell, Cable Sealing, Straight, Step-Down, Category 1A MIL-DTL-22992 Connectors, Classes C, J, and R7AS85049/6 Backshell, Environmental, Cable Sealing, 45°, Shield Termination, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors 9, 20AS85049/7 Backshell, Environmental, Cable Sealing, 45°, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/8 Backshell, Environmental, Cable Sealing, 90°, Shield Termination, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/9 Backshell, Environmental, Cable Sealing, 90°, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20SpecIFIcatIon tItle applIcatIon pageAS85049/10 Backshell, Environmental, Cable Sealing, Straight, Shield Termination, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/11 Backshell, Environmental, Cable Sealing, Straight, Category 1A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/14 Backshell, Straight, Non-Self-Locking and Self-Locking, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/15 Strain Relief, 45°, Non-Self-Locking and Self-Locking, Category 4C MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/16 Strain Relief, 90°, Non-Self-Locking and Self-Locking, Category 4C MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/17 Backshell, Environmental, Straight, Shield Termination, Category 2B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/18 Backshell, Environmental, Straight, RFI/EMI, Category 2B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/19 Backshell, Nonenvironmental, Straight, RFI/EMI, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/20 Backshell, Straight, RFI, EMI, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/21 Backshell, Nonenvironmental, Straight, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/23 Backshell, Nonenvironmental, 45°, Shield Termination, Category 3A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/24 Backshell, Nonenvironmental, 90°, Shield Termination, Category 3A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20DMC does NOT provide connectors, backshells, accessories, or wiring components. Parts shown here are for reference only.Strain Relief Backshells with Shield SocketsStraight Non-Environmental Strain Relief BackshellRight Angle Tie Strap BackshellNon-Environmental Right Angle Strain Relief BackshellsRight Angle Environmental BackshellDMC09-004_BETA_CAT_FINAL.indd 48 9/18/09 12:05:40 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 49SpecIFIcatIon tItle applIcatIon pageAS85049/25 Backshell, Nonenvironmental, Straight, Shield Termination, Category 3A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/26 Backshell, Nonenvironmental, Straight, Shield Termination, Category 3A AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/27 Backshell, Nonenvironmental, Straight, Self-Locking and Non-Self-Locking, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/28 Backshell, Nonenvironmental, Straight, Shield Termination, Category 3B MIL-DTL-83733 Connectorsn/aAS85049/29 Backshell, Nonenvironmental, Straight, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/30 Backshell, Nonenvironmental, Straight, Individual Shielded Wire Termination, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/31 Backshell, Nonenvironmental, Straight, Self-Locking and Non-Self-Locking, Category 3B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors9, 20AS85049/32 Backshell, Nonenvironmental, 90°, Shield Termination, Category 7 MIL-DTL-38999 Series I and II Connectors12, 13AS85049/33 Backshell, Nonenvironmental, Straight, Shield Termination, Category 7 MIL-DTL-38999 Series I and II Connectors12, 13AS85049/34 Backshell, Nonenvironmental, Threaded Adapter, Category 7 MIL-DTL-26482 Series I Jam Nut Receptacle Connector (Inactive for New Design Equipment or Modification of Existing Equipment)9AS85049/36 Backshell, Nonenvironmental, Straight, EMI/RFI Shield Termination, Category 3B MIL-DTL-27599 Series 1 and MIL-DTL-38999 Series I and II Connectors12, 14AS85049/37 Backshell, Nonenvironmental, Split 90°, EMI/RFI Shield Termination, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13SpecIFIcatIon tItle applIcatIon pageAS85049/38 Strain Relief, Straight, Self-Locking and Non-Self-Locking Category 4C MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/39 Strain Relief, 90°, Self-Locking and Non-Self-Locking Category 4C MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/41 Nonenvironmental, Strain Relief, Straight, Category 4C AS50151 Solder Type, V Thread of MS310X, Classes A, B, C or K Connectors6AS85049/42 Nonenvironmental, Strain Relief, Straight, Category 4A AS50151 Solder Type, V Thread of MS310X, Classes A, B, C or K Connectors6AS85049/43 Strain Relief, Nonenvironmental, Self-Locking and Non-Self-Locking, 45°, Category 4B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/44 Strain Relief, Straight, Category 4C MIL-DTL-83733 Rectangular Connectorsn/aAS85049/45 Strain Relief, Straight, Nonmetallic, Category 4C MIL-DTL-27599 Series I and MIL-DTL-38999 Series I and II Connectors12, 13AS85049/46 Strain Relief, 90°, Nonmetallic, Category 4C MIL-DTL-27599 Series I and MIL-DTL-38999 Series I and II Connectors12, 13AS85049/47 Strain Relief, 90°, Self-Locking and Nonself-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/48 Strain Relief, Straight, Category 7 MIL-DTL-24308 Rectangular Connectorsn/aAS85049/49 Strain Relief, Straight, Self-Locking and Nonself-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/50 Strain Relief, 90°, Category 7 MIL-DTL-24308 Rectangular Connectorsn/aAS85049/51 Strain Relief, Nonenvironmental, 90°, Self-Locking and Non-Self-Locking, Category 4B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20Compression RingExtended BackshellsStraight Environmental BackshellStraight Non-Environmental Strain Relief BackshellsDMC does NOT provide connectors, backshells, accessories, or wiring components. Parts shown here are for reference only.DMC09-004_BETA_CAT_FINAL.indd 49 9/18/09 12:05:43 PMSpecIFIcatIon tItle applIcatIon pageAS85049/52 Strain Relief, Nonenvironmental, Straight, Self-Locking and Non-Self-Locking, Category 4B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/53 Strain Relief, Nonenvironmental, Straight, Category 4C AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/54 Strain Relief, Nonenvironmental, 45°, Category 4C AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/55 Strain Relief, Nonenvironmental, 90°, Self-Locking and Non-Self-Locking, Category 4C AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/56 Strain Relief, Straight, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/57 Strain Relief, 45°, Self-Locking and Nonself-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/58 Ring, Potting Boot, Category 5 MIL-DTL-38999 Series I and II Connectors12, 13AS85049/59 Adapter, Shrink Boot, Category 5 MIL-DTL-22992 Connectors, Classes C, J, and R7AS85049/60 Adapter, Shrink Boot, Category 5 AS50151 Crimp, MIL-C-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/61 Ring, Potting Boot, Category 5 MIL-DTL-27599 Connectorsn/aAS85049/62 Adapter, Shrink Boot, Category 5 MIL-DTL-38999 Series I and II Connectors12, 13AS85049/63 Strain Relief, 90°, Self-Locking and Nonself-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/64 Strain Relief, Split, Straight, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049 CONNECTOr ACCESSOriES quiCk rEfErENCE guidE© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 50SpecIFIcatIon tItle applIcatIon pageAS85049/65 Strain Relief, Split 90°, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/69 Adapter, Shrink Boot, Category 5 MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/74 Potting Boot, Category 7 Use With AS85049/61 Potting Boot Ringn/aAS85049/75 Potting Boot, Category 7 Use With AS85049/58 Potting Boot Ringn/aAS85049/76 Backshell, Environmental, 90°, Shield Termination, Category 2B, Nonself-Locking MIL-DTL-38999 Series I and II Connectors12, 13AS85049/77 Backshell, Environmental, 45°, Shield Termination, Category 2B, Nonself-Locking MIL-DTL-38999 Series I and II Connectors12, 13AS85049/78 Backshell, Environmental, 45°, Shield Termination, Category 2B, Nonself-Locking MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/79 Backshell, Environmental, 90°, Shield Termination, Category 2B, Nonself-Locking MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/80 Dummy Contact, Sizes 12 and 8, Category 7 MIL-DTL-38999 Connectors12, 13, 14, 15AS85049/81 Seal Plug, Size 10, Category 7 MIL-DTL-38999 Connectors12, 13, 14, 15AS85049/82 Backshell, Straight, Self-Locking, Non Self-Locking, Shield Band Termination (RFI/EMI), Shrink Sleeve Accommodation, Category 3B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/83 Backshell, 45°, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/84 Backshell, 90°, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/85 Backshell, Straight, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Boot Accommodation, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13Dummy Contacts (Ref: AS85049/80)Shorting Cap BackshellProtective Cover and LanyardDMC does NOT provide connectors, backshells, accessories, or wiring components. Parts shown here are for reference only.DMC09-004_BETA_CAT_FINAL.indd 50 9/18/09 12:05:47 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 51SpecIFIcatIon tItle applIcatIon pageAS85049/86 Backshell, 45°, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/87 Backshell, 90°, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/88 Backshell, Straight, Self-Locking, Non Self-Locking, Shield Band Termination, (RFI/EMI), Shrink Boot Accommodation, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/89 Backshell, 45°, Self­Locking, Non Self­Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B MIL­DTL­38999 Series III and IV Connectors14, 15AS85049/90 Backshell, 90°, Self­Locking, Non Self­Locking, Shield Band Termination, (RFI/EMI), Shrink Sleeve Accommodation, Category 3B MIL­DTL­38999 Series III and IV Connectors14, 15AS85049/91 Strain Relief, Straight, Self­Locking, Category 4C MIL­DTL­38999 (Composite) Series III and IV Connectors14, 15AS85049/92 Strain Relief, 90°, Self­Locking, Category 4C MIL­DTL­38999 (Composite) Series III and IV Connectors14, 15AS85049/93 Termination, Shield, Split Support Ring, Composite, Nonenvironmental, Straight, Category 7General Use n/aAS85049/94 Mounting Device, Flange Type, Full Perimeter, Medium/Light Duty, Category 7 General Use n/aAS85049/95 Mounting Device, Flange Type, 3/4 Mounting Perimeter, Medium/Light Duty, Category 7 General Use n/aSpecIFIcatIon tItle applIcatIon pageAS85049/96 Mounting Device, Flange Type, 1/4 Mounting Perimeter, Medium/Light Duty, Category 7 General Use n/aAS85049/103 RFI/EMI, Electrical, Strain Relief, Straight, Self-Locking, Category 3C MIL-DTL-38999 (Composite) Series III and IV Connectors14, 15AS85049/104 RFI/EMI, Electrical, Strain Relief, 45°, Self-Locking, Category 3C MIL-DTL-38999 (Composite) Series III and IV Connectors14, 15AS85049/105 RFI/EMI, Electrical, Strain Relief, 90°, Self-Locking, Category 3C MIL-DTL-38999 (Composite) Series III and IV Connectors14, 15AS85049/109 Backshell, Straight, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/111 Backshell, 90°, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3BAS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/112 Backshell, Straight, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3BMIL-DTL-38999 Series I and II Connectors12, 13AS85049/114 Backshell, 90°, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3B MIL-DTL-38999 Series I and II Connectors12, 13AS85049/115 Backshell, Straight, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/117 Backshell, 90°, Non Self-Locking, Self-Locking, Pre-Attached Shield Termination (RFI/EMI), Boot Accommodation, Category 3B MIL-DTL-38999 Series III and IV Connectors14, 15Right Angle EMI Shielded BackshellNut Plate for Mounting ConnectorsJam Nut for Panel Mount ConnectorsDMC does NOT provide connectors, backshells, accessories, or wiring components. Parts shown here are for reference only.DMC09-004_BETA_CAT_FINAL.indd 51 9/18/09 12:05:50 PMAS85049 CONNECTOr ACCESSOriES quiCk rEfErENCE guidEPAGE 52 © Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMSpecIFIcatIon tItle applIcatIon pageAS85049/118 Backshell, Strain Relief, Straight, Self-Locking, Non Self-Locking, Category 4B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/120 Backshell, Strain Relief, 90°, Self-Locking, Non Self-Locking, Category 4B AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors6, 9, 20AS85049/121 Backshell, Strain Relief, Straight, Self-Locking, Non Self-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/123 Backshell, Strain Relief, 90°, Self-Locking, Non Self-Locking, Category 4C MIL-DTL-38999 Series I and II Connectors12, 13AS85049/124 Backshell, Strain Relief, Straight, Self-Locking, Non Self-Locking, Category 4C MIL-DTL-38999 Series III and IV Connectors14, 15AS85049/126 Backshell, Strain Relief, 90°, Self-Locking, Non Self-Locking, Category 4C MIL-DTL-38999 Series III and IV Connectors 14, 15AS85049/127 Bushing Strip, Category 7 Use With SAE AS85049/118, /120, /121, /123, /124, and /126 Accessoriesn/aAS85049/128 Backshell, Shield Band, Category 7 Use With SAE AS85049/82 - /90, /109 - /117 Accessories, and General Use42 - 45SpecIFIcatIon tItle applIcatIon pageAS85049/130 Gasket Material, Conductive, Non Conductive, Flange Mount, Category 7General Use n/aAS85049/131 Connector Accessories, Fiber Optic, Straight, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/132 Connector Accessories, Fiber Optic, 45°, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/133 Connector Accessories, Fiber Optic, 90°, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/134 Connector Accessories, Fiber Optic, Filler Plug, Category 7Fiber Optic Connectors and Systemsn/aAS85049/135 Connector Accessories, Fiber Optic, Split, Straight, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/136 Connector Accessories, Fiber Optic, Split, 45°, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/137 Connector Accessories, Fiber Optic, Split, 90°, Self-Locking, Category 3B MIL-DTL-38999 Series III and AS5590/1 Connectors14AS85049/138 Cap, Dust, Plastic, Category 9 General Use n/aAS85049//139 Bushing, Cable Clamp to Cable, Telescoping For AS85049 Cable Clamps, Category 9General Use n/aAS85049/140 Boots, Heat-Shrinkable, Straight, Category 9General Use n/aAS85049/141 Boots, Heat-Shrinkable, 90°, Category 9General Use n/aAS85049/142 Boots & Sleeves, Transitions, Heat-Shrinkable, Category 9General Use n/aBand Termination System Shield Termination Bands (Ref: AS85049/128)EMI Shielded Backshells for Rectangular ConnectorsDMC does NOT provide connectors, backshells, accessories, or wiring components. Parts shown here are for reference only.DMC09-004_BETA_CAT_FINAL.indd 52 9/18/09 12:05:55 PMSuggESTEd TOrquE vAluES© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 53cIrcular electrIcal connector acceSSorIeS SuggeSted torque valueSShell SIzeSgroup 1 (±5 In-lbS)light & medium dutyaS50151 (mS3100 Series) mIl-dtl-26482 Series I mIl-dtl-26500 mIl-dtl-27599 mIl-dtl-38999 Series I, II mIl-c-81511 Series I, II, III, Iv mIl-dtl-81703 Series Igroup 2 (±5 In-lbS)heavy dutyaS50151 (mS3400 Series)mIl-dtl-22992mIl-dtl-26482 Series IImIl-dtl-28840mIl-dtl-38999 Series III, IvmIl-dtl-81703 Series IIImIl-dtl-83723 Series I, II, III8, 9, A 40* 563, 10, 10SL, 11, B 40* 767, 12, 12S, 13, C 40 10814, 14S, 15, D 40 11616, 16S, 17, E 40 11618, 19, 27, F 40 11620, 21, 37, G 80 13622, 23, H 80 13624, 25, 61, J 80 13628, 29 120 14832, 33 120 14836 120 14840 170 16444 170 16448 170 164*indicates 35 inch-Pounds for composite coupling nut. noTES: 1. Group 1 values based on 80% of MiL-DTL-85049 light duty thread strength. 2. use Group 1 values for composite connector accessories. cable clamp ScreWSuggeSted torque valueSScreW SIze torque (+/- .5 In-lbS)2-56 24-40 46-32 68-32 810-32 10.250-20 12cautIon: Over tightening (Torque) connectors, backshells, and other wiring system components can damage threads, metal or composite structure, or rubber components, and cause them to fail. Under­tightening (Torque) wiring system components can cause the components to loosen during use and fail.Tightening or loosening system components beyond the specified range of a torque wrench may damage a torque wrench, and affect its accuracy and repeatability. Jam nut InStallatIon SuggeSted torque valueSShell SIze Inch-poundS ± 5%10 9512 11014 14016 17018 19520 21522 23524 260Shield Termination Bands (Ref: AS85049/128)Daniels Manufacturing Corp takes no responsibility for the suggested torque values stated on this page. They were obtained from members of SAE Technical Standards Committee (AE­8C1, Connectors and Accessories), and will be published in a technical standard which is under development in the committee. If you need more information, contact DMC for the latest status on the ARP***** Torque for Wiring System Components Standard.Torque values used to assemble connectors, backshells, and other wiring system components are the responsibility of the user/installer to determine the best torque range for the application. It is also the responsibility of the user/installer to select the appropriate tool for the work and the user conditions/environment. note: For additional information about torque calculation, see page 36.DMC09-004_BETA_CAT_FINAL.indd 53 9/18/09 12:05:56 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoMPAGE 54OThEr prOduCTS frOm …ComPLETE mAiNTENANCE TooL KiTScontact our knowledgeable staff of customer service application experts for details on other quality products from dmc.DMC tools have become the standard for Military, Aircraft, Aerospace and industrial use.DMC can meet your needs for connector system production and maintenance, fastener retention system and test/verification equipment for compliance with SPC/iSo standards.WiRE STRiPPERS ANdREPLACEmENT bLAdEShANd oPERATEd CRimP TooLSALPhATRoN WiRECRimP PULL TESTERSSafe-T-Cable® FASTENERRETENTioN SySTEmbATTERy PoWEREd CRimP TooLSPNEUmATiC CRimP TooLSDMC09-004_BETA_CAT_FINAL.indd 54 9/18/09 12:06:09 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 55NATiONAl STOCk NumBErS fOr BETA™ SEriES TOOliNgAdditional NSNs may be available, consult DMC. dmC p/N NSN p/N BT-AT-1500 5120-01-376-9839 BT-BS-601 5120-01-335-8841 BT-BS-609 5120-01-335-8842 BT-BS-610 5120-01-335-8843 BT-BS-611 5120-01-335-8844 BT-BS-618 5120-01-335-8845 BT-BS-625 5120-01-335-8846 BT-BS-630 5120-01-335-8847 BT-J-132 5120-01-368-4132 BT-ST-701 5120-01-335-8179 BT-ST-725 5120-01-335-8177 BT-ST-751 5120-01-335-8178 CM229-12 5120-01-377-1198 CM229-14 5120-01-377-1250 CM229-16 5120-01-377-1284 CM229-18 5120-01-377-1157 CM229-20 5120-01-377-4529 CM229-22 5120-01-377-1324 CM229-24 5120-01-377-1257 CM229-36 5120-01-377-1272 CM229-40 5120-01-377-4507 CM229L-28 5120-01-377-1319 CM229L-32 5120-01-377-1223 CM229L-44 5120-01-377-4578 CM229L-48 5120-01-377-1287 CM229L-52 5120-01-377-1187 CM264-10 5120-01-377-4551 CM264-12 5120-01-368-4118 CM264-14 5120-01-368-4119 CM264-16 5120-01-368-4120 CM264-18 5120-01-377-4564 CM264-20 5120-01-368-4121 CM264-22 5120-01-377-4584 CM264-24 5120-01-377-4513 CM264-8 5120-01-377-1212 CM264R-10 5120-01-377-1233 CM264R-12 5120-01-368-4123 CM264R-14 5120-01-368-4122 CM264R-16 5120-01-377-1256 CM264R-18 5120-01-377-1291 CM264R-20 5120-01-377-1149 CM264R-22 5120-01-377-1203 CM264R-24 5120-01-377-1222 CM264R-8 5120-01-377-1239 CM288-11A 5120-01-377-1271 CM288-11B 5120-01-377-1150 CM288-13A 5120-01-377-1179 CM288-13B 5120-01-377-1204 CM288-15A 5120-01-377-1235 CM288-15B 5120-01-377-1258 CM288-17A 5120-01-377-1332 CM288-17B 5120-01-377-1177 CM288-19A 5120-01-377-4548 CM288-19B 5120-01-377-4565 CM288-23A 5120-01-377-4609 CM288-23B 5120-01-377-4524 CM288-25A 5120-01-377-1326 CM288-25B 5120-01-377-1278 CM288-29A 5120-01-377-4514 CM288-29B 5120-01-377-1317 CM288-33A 5120-01-377-1243 dmC p/N NSN p/N CM288-33B 5120-01-377-4586 CM288R-11A 5120-01-377-4603 CM288R-11B 5120-01-377-4534 CM288R-13A 5120-01-377-4545 CM288R-13B 5120-01-377-1327 CM288R-15A 5120-01-377-1269 CM288R-15B 5120-01-379-0154 CM288R-17A 5120-01-377-1182 CM288R-17B 5120-01-377-1321 CM288R-19A 5120-01-377-1301 CM288R-19B 5120-01-377-1314 CM288R-23A 5120-01-377-1227 CM288R-23B 5120-01-377-1251 CM288R-25A 5120-01-377-1294 CM288R-25B 5120-01-377-1171 CM288R-29A 5120-01-377-1197 CM288R-29B 5120-01-377-1240 CM288R-33A 5120-01-377-4523 CM288R-33B 5120-01-377-1318 CM389B-11 5120-01-377-1234 CM389B-13 5120-01-368-4117 CM389B-15 5120-01-368-4133 CM389B-17 5120-01-377-1261 CM389B-19 5120-01-377-1305 CM389B-21 5120-01-377-1208 CM389B-23 5120-01-377-1236 CM389B-25 5120-01-377-1152 CM389BR-11 5120-01-377-1186 CM389BR-13 5120-01-377-1210 CM389BR-15 5120-01-377-1244 CM389BR-17 5120-01-377-1300 CM389BR-19 5120-01-377-1181 CM389BR-21 5120-01-377-1214 CM389BR-23 5120-01-377-1190 CM389BR-25 5120-01-377-1249 CM389L-11 5120-01-377-1156 CM389L-13 5120-01-377-1192 CM389L-15 5120-01-377-1225 CM389L-17 5120-01-377-1266 CM389L-19 5120-01-377-1151 CM389L-21 5120-01-377-1180 CM389L-23 5120-01-368-4143 CM389L-25 5120-01-368-4142 CM389L-9 5120-01-377-1226 CM389LR-11 5120-01-377-1259 CM389LR-13 5120-01-377-1292 CM389LR-15 5120-01-377-1161 CM389LR-17 5120-01-377-1213 CM389LR-19 5120-01-377-1267 CM389LR-21 5120-01-377-1329 CM389LR-23 5120-01-368-4145 CM389LR-25 5120-01-368-4144 CM389LR-9 5120-01-377-1295 CM389S-10 5120-01-377-4549 CM389S-12 5120-01-377-4573 CM389S-14 5120-01-377-1309 CM389S-16 5120-01-377-1183 CM389S-18 5120-01-377-1323 CM389S-20 5120-01-377-1268 CM389S-22 5120-01-377-4598 CM389S-24 5120-01-377-1325 dmC p/N NSN p/N CM389S-8 5120-01-377-1273 CM389T-11A 5120-01-377-1302 CM389T-11B 5120-01-377-1178 CM389T-13A 5120-01-377-1215 CM389T-13B 5120-01-377-1297 CM389T-15A 5120-01-377-1172 CM389T-15B 5120-01-377-1200 CM389T-17A 5120-01-379-0146 CM389T-17B 5120-01-377-1263 CM389T-19A 5120-01-377-4604 CM389T-19B 5120-01-377-1311 CM389T-21A 5120-01-377-1207 CM389T-21B 5120-01-377-1224 CM389T-23A 5120-01-377-1245 CM389T-23B 5120-01-377-1158 CM389T-25A 5120-01-255-7893 CM389T-25B 5120-01-377-1320 CM389T-9A 5120-01-377-1230 CM389T-9B 5120-01-379-0194 CM389TR-11A 5120-01-377-1288 CM389TR-11B 5120-01-379-0139 CM389TR-13A 5120-01-377-1252 CM389TR-13B 5120-01-379-0171 CM389TR-15A 5120-01-377-1188 CM389TR-15B 5120-01-379-0140 CM389TR-17A 5120-01-379-0193 CM389TR-17B 5120-01-379-0191 CM389TR-19A 5120-01-379-0172 CM389TR-19B 5120-01-379-0161 CM389TR-21A 5120-01-379-0142 CM389TR-21B 5120-01-379-0180 CM389TR-23A 5120-01-379-0173 CM389TR-23B 5120-01-377-4535 CM389TR-25A 5120-01-377-4605 CM389TR-25B 5120-01-377-4568 CM389TR-9A 5120-01-377-4600 CM389TR-9B 5120-01-377-4527 CM5015-10 5120-01-377-4562 CM5015-12 5120-01-377-4602 CM5015-14 5120-01-377-4536 CM5015-16 5120-01-377-4547 CM5015-18 5120-01-368-4147 CM5015-20 5120-01-377-4587 CM5015-22 5120-01-377-4526 CM5015-24 5120-01-377-4559 CM5015-28 5120-01-368-4146 CM5015-32 5120-01-377-4588 CM5015-36 5120-01-377-4518 CM5015-40 5120-01-377-1209 CM5015-44 5120-01-377-4574 CM5015-48 5120-01-377-1306 CM5015-8 5120-01-377-1201 CM5015R-10 5120-01-377-4579 CM5015R-12 5120-01-377-4506 CM5015R-14 5120-01-368-4134 CM5015R-16 5120-01-377-1315 CM5015R-18 5120-01-377-1217 CM5015R-20 5120-01-377-1253 CM5015R-22 5120-01-368-4149 CM5015R-24 5120-01-410-7026 CM5015R-28 5120-01-377-1218 dmC p/N NSN p/N CM5015R-32 5120-01-377-1333 CM5015R-36 5120-01-377-1298 CM5015R-40 5120-01-377-1316 CM5015R-44 5120-01-377-1202 CM5015R-48 5120-01-379-0200 CM5015R-8 5120-01-377-1238 CM815L-10A 5120-01-377-1312 CM815L-10B 5120-01-377-1264 CM815L-14A 5120-01-377-1169 CM815L-14B 5120-01-377-1328 CM815L-16A 5120-01-377-1170 CM815L-16B 5120-01-377-4583 CM815L-18A 5120-01-377-4530 CM815L-18B 5120-01-377-4567 CM815L-20A 5120-01-377-1335 CM815L-20B 5120-01-377-1189 CM815L-22A 5120-01-377-4553 CM815L-22B 5120-01-377-4570 CM815L-24A 5120-01-377-1334 CM815L-24B 5120-01-377-4508 CM815L-8A 5120-01-377-4595 CM815L-8B 5120-01-377-4543 CM815L-10A 5120-01-377-4569 CM815L-10B 5120-01-377-4519 CM815S-14A 5120-01-377-4552 CM815S-14B 5120-01-377-4581 CM815S-16A 5120-01-377-1308 CM815S-16B 5120-01-377-1216 CM815S-18A 5120-01-377-1310 CM815S-18B 5120-01-377-1211 CM815S-8 5120-01-377-1331 CM837-10A 5120-01-368-4124 CM837-10B 5120-01-377-1296 CM837-12A 5120-01-377-1313 CM837-12B 5120-01-377-1307 CM837-14A 5120-01-368-4125 CM837-14B 5120-01-377-1193 CM837-16A 5120-01-368-4126 CM837-16B 5120-01-377-1231 CM837-18A 5120-01-368-4127 CM837-18B 5120-01-377-1260 CM837-20A 5120-01-368-4128 CM837-20B 5120-01-377-1285 CM837-22A 5120-01-368-4131 CM837-22B 5120-01-368-4129 CM837-24A 5120-01-368-4130 CM837-24B 5120-01-377-1162 CM837-8A 5120-01-377-1194 CM837-8B 5120-01-377-4560 CM837-8C 5120-01-377-1330 CM837-8D 5120-01-377-1147 CM837RB-10 5120-01-377-4571 CM837RB-12 5120-01-368-4135 CM837RB-14 5120-01-368-4136 CM837RB-16 5120-01-368-4137 CM837RB-18 5120-01-368-4138 CM837RB-20 5120-01-368-4139 CM837RB-22 5120-01-368-4140 CM837RB-24 5120-01-368-4141 CM837RB-8 5120-01-377-1185© Copyright 2002 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM PAGE 55DMC09-004_BETA_CAT_FINAL.indd 55 9/18/09 12:06:11 PMLimitation of LiabiLity/Limited Warranty*danieLs manufacturing corporation is not LiabLe for consequentiaL or speciaL damages of any nature or kind resuLting from the use of any of its products. oWners and users of dmc products assume fuLL responsibiLity for instructing their empLoyees in the proper and safe use of such products.Daniels Manufacturing Corporation warrants each new unit sold by it to be free from defects in material and workmanship under normal use and service. Its obligation under this warranty is limited to the free correction or, at its option, the refund of the purchase price of any such unit which proves defective within ninety (90) days after delivery to the first user, provided that the unit is returned to it with all transportation charges prepaid, and which shall appear to its satisfaction, upon inspection by it, to have been defective in material or workmanship. This warranty shall not cover any damage to such products, which in the opinion of Daniels Manufacturing Corporation, was caused by normal wear, misuse, improper operation or accident. This warranty is in lieu of all other warranties express or implied. No warranty, express or implied, is made or authorized to be made or assumed with respect to products of Daniels Manufacturing Corporation, other than that herein set forth.*as defined by pl93-637DMC09-004_BETA_CAT_CVR_PRODUCTION.indd 1 9/18/09 12:14:15 PM© Copyright 2009 Daniels ManufaCturing Corp., orlanDo, fl • phone 407-855-6161 • fax 407-855-6884 • e-Mail: DMC@DMCtools.CoM • www.DMCtools.CoM526 Thorpe Road • Orlando, Florida 32824 USAPhone: 407-855-6161 • Fax: 407-855-6884E-Mail: dmc@dmctools.comwww.dMcTOOlS.cOMDMC09-004_BETA_CAT_CVR_PRODUCTION.indd 2 9/18/09 12:13:48 PM