Boiler Pipe Preparation Machine BRB 2 Brochure

BRB 2Boiler Pipe Preparation MachinesLightweigth and robust Boiler Prep Machine.For high-precision and reproducible weldprep profiles. Simultaneous facing, beveling, counterboring and axial turning of pipes made from high-alloy steel (stainless steel), low-alloy and carbon steel with the unique tool system QTC®. Designed for pipe end preparations and boiler pipe applications. Up to 3 tools can be used at the same time.Advantages:• Compact design for precise and reproducable weld prep profiles• Maximum performance and lightweight• High-performance coated tool bit with two cutting edges• Quick clamping system for tools with easy adjustment• Adjustable air outlet• Ergonomic handling• Tools adaptable on all BRB machines• Low noise level• Application optimised housing designYour benefits:• Increased productivity: – Reduced tool costs – Reduced manufacturing costs – Extremly durable• Fast tool change• Precise and reproducable weld prep profilesprecision.power.simplicity.l Ideal storage and transport case for the machine, tools and accessories.www.orbitalum.coml Fast and sufficient preparation of customer specific applications.A wide range of tool holder WHand multifunctional tools MFW:Two or four-sided tool bits withhigh-performance protectivecoating against tool wear.For different wall thicknessesand weld prep profiles.Retrofit kits for BRB 2:These retrofit kits are available for both basic machines. For details see table below.Cutting lubrication KSS-TOP: The water soluble, fullysynthetic cooling fluid extendsthe tool life of the tool bits. Contains no hazardous substances.Pump sprayer (500 ml): Code 790 060 226Canister (10 l): Code 790 060 227Mobile air unit DWE 10:Lubricator and air filter adjust-able pressure range 0 - 10 bar.Flow max. 2.6 m3/min (92 cfm): Code 790 093 060.Air hose with quick coupling toconnect the BRB machine with themobile air unit DWE 10. Length: 4 m(15.748 in); ID 19.1 mm (0.752 in).Code 790 093 061Code 790 700 247_00© Orbitalum Tools GmbH | An ITW Company | 06.2008Josef-Schüttler-Straße 17, 78224 Singen, Germany Phone +49 (0) 77 31 792-0, Fax +49 (0) 77 31 792-524www.orbitalum.com, tools@orbitalum.comformerly known as Georg Fischer RohrverbindungstechnikTechnical data BRB 2 (Kit 1 + Kit 2)Dimensions (with gear) approx. [mm] Dimensions (with gear) approx. [inch]340 x 260 x 5013.38 x 10.24 x 19.68Weight without tools approx. [kg/lbs] 3.6 / 7.9Power [kW] 0.38 Air consumption [m³/min at 6 bar/90 psi] 0.7 Speed (max. idling speed) [min-1/rpm] 120 Vibration level in accordance with EN 28662, part 1 [m/s²]2.5 Sound level in the workplace approx. [dB (A)] 86 at idle-speed (average speed range)82 under loadMandrel-Ø [mm]Mandrel-Ø [inch]12.75 (Kit 1) / 19.05 (Kit 2) 0.502 (Kit 1) / 0.750 (Kit 2) Tool retainer-Ø [mm]Tool retainer-Ø [inch]50 / 19.05 1.97 / 0.75 Machine comes with1 Boiler Pipe Preparation Machine BRB 2 (Kit 1 or Kit 2)1 Durable storage and shipping case1 Mandrel3 Clamping sets (Kit 1) or 8 clamping sets (Kit 2)1 Tool retainer1 Cooling and cutting lubrication KSS-TOP (Code 790 060 226)1 Tool set1 Operating instructions with spare parts listThe technical data are not binding. They are not warranted characteristics and are subject to change. Please consult our general conditions of supply.Info-Hotline: +49 (0) 77 31 792-787 up to 789Stamp of distributorApplication range BRB 2 Kit 1 BRB 2 Kit 2Code 790 085 001 790 085 002Pipe ID [mm]Pipe ID [inch]12.75 - 240.502 - 0.94519.05 - 460.750 - 1.811Wall thickness with steel [mm]Wall thickness with steel [inch]2 - 80.079 - 0.3152 - 80.079 - 0.315Wall thickness stainless steel [mm](max. OD approx. 40 mm)Wall thickness stainless steel [inch](max. OD approx. 1.57 inch)2 - 60.079 - 0.2362 - 60.079 - 0.236Pipe materials: High-alloy steels (stainless steel, material No. 1.40-1.45 according to DIN 17455 and DIN 17456), low-alloy and non-alloy steel, copper. Others on request.Retro? t kit suitable to BRB 2 Kit 1 BRB 2 Kit 2Code 790 085 006 790 085 005Comes with 7 Clamping sets1 Mandrel with spindle2 Clamping sets1 Mandrel with spindlePipe ID [mm]Pipe ID [inch]22.10 - 460.870 - 1.81012.75 - 21.500.500 - 0.850Mandrel-Ø [mm/inch] 19.05 / 0.750 12.75 / 0.500Boiler Pipe Preparation Machines