BRÜCK Company Presentation

BRÜCK ® – Your Partner in Duplex Stainless SteelMore than a ForgeState-of-the-art Forging and Heat Treatment Equipmentinsures the mechanical properties of our duplex forgings. Through the production of near to final shape forgings and rings, we optimize the grain flow and cooling behavior at quenching. Highest possible cooling rates are ensured by machining close to final dimensions prior to heat treat-ment and highly effective agitated quenching bathes, specially designed for duplex forgings.BRÜCK ® – Competence in Duplex Stainless Steel2Machining Expertise allows BRÜCK® to perform complex machining operations to tightest tolerances and highest surface finishes, even for duplex stainless steels. We strive to deliver all of your forgings in finish-machined condition exactly to your requirements, ready for immediate installation or assembly.3Hai Yang Shi You FPSOOffshore ExpertiseBRÜCK® ’s duplex reputation is built upon our Offshore expertise. We have supplied thousands of rings and forgings in duplex and super duplex stainless steel to the Offshore industry. Parts with net weights ranging from 200 kg up to 15.000 kg have been delivered, typically with Classification Society approval and/or NORSOK qualification.4BRÜCK ® – Competence in Duplex Stainless Steelcourtesy of APLTurnkey Component Assembly and Testing BRÜCK® ’s support to the Offshore industry does not end with the delivery of finish-machined duplex forgings. Since 1999, we have completed Turnkey Projects with Factory Acceptance Testing for assemblies designated for offshore and subsea usage. The material of choice for the assemblies is often duplex and super duplex. Our Turnkey customers benefit greatly from a partner who understands and controls every step in the duplex manufacturing chain. Our scope of supply does not end with the delivery of the assembly. We assist with installation at the customers ’ site or ship yard and supply the complete documentation in form of Data Record Books ready for the Classification approval. 5Integral ViewAt BRÜCK®, we consider all hot operations and machining as one integral process. Our integral view on the entire process chain enables us to optimize each individual operation without sacrificing the quality, while maintaining the cost and shortest possible production time of the complete product or component. Our state-of-the-art engineering tools are the basis for this all-inclusive approach.6BRÜCK ® – Competence in Duplex Stainless SteelLatest Engineering ToolsProviding the best solution to our customers is only possible if processes and materials are well understood. Based on BRÜCK® ’s decades of experience, we investigate production pro-cesses and material complexity thoroughly.Through Finite Element Analysis (FEA) of the hot forming and heat treatment in combination with material simulation software, we gain a deeper and clearer insight into the production processes and the effects of variation in alloy chemistry of duplex forgings. This enables us to adjust production and alloy composition to customer needs and to provide alternative solutions before production has started.The feasibility of thick-wall items can be studied in the Design and Engineering phase of projects, using our proprietary FEA of hot forming and heat treatment technology.7SALES CONTACT:Volker Datzko Managing Director Telefon: +49 6893 84-140 E-Mail: volker.datzko@bruck-forgings.comBritta Schöneberg Head Project Department Telefon: +49 6893 84-541 E-Mail: britta.schoeneberg@bruck-forgings.comCarsten Gauer Head of Sales Telefon: +49 6893 84-158 E-Mail: carsten.gauer@bruck-forgings.com Martin Goulding Sales Manager Offshore Projects Telefon: +49 151 528 04 429 E-Mail: martin.goulding@bruck-forgings.comPeter v. Gansewinkel Sales Manager Telefon: +31 475 416037 E-Mail: p.gansewinkel@bruck.nlTECHNICAL CONTACT:Dr.-Ing. Dominik Bruch Head of Special Materials Telefon: +49 6893 84-414 E-Mail: dominik.bruch@bruck-forgings.comBRÜCK® GmbH Ensheim Brückstraße 16 D-66131 Saarbrücken www.bruck-forgings.comCommercial Register: HRB 6080 Municipal Court Saarbrücken VATIN: DE 138 100 637BRÜCK ® – Your Partner in Duplex Stainless SteelMaterial (ASTM A182)Norsok M-630 MDSUNS No. Product Wall Thickness to be qualified (mm)Weight of qualification part (kg)Dimensions Outer Dia. / Inner Dia. / Height (mm)F51 D44 31803 / 32205Ring 210 4860 400-6500/300-6300/50-1750Hollow Forging 175 1163 400-1000/100-500/100-3000Disc 190 1070 300-4500/0-400/50-500F53 D54 32750 Ring 170 1250 400-6500/300-6300/50-1750F55 D54 32760Ring 165 1250 400-6500/300-6300/50-1750Hollow Forging 165 700 400-1000/100-500/100-3000(Larger wall thicknesses possible upon individual assessment. For further information please also ask for our duplex reference list.)NORSOK Qualifications:BRÜCK® holds qualifications in duplex stainless steel for ring rolled products up to 350 mm wall thickness as per NORSOK M650 Rev. 3.By end of 2012 the following products and wall thicknesses in duplex and super duplex will be qualified as per latest revision, M650 Rev. 4: