Cat - Model 230 3FR - Ceramic Plunger Pump Brochure

ELECTRIC HORSEPOWER REQUIREMENTSMODEL FLOW PRESSURE MOTOR PULLEY SIZEPSI PSI PSI Using 1725 RPM Motor &1000 1200 1500 Std. 5.0" Pump Pulley O.D.U.S. BAR BAR BAR RPM PulleyGPM L/M 70 85 105 O.D.270 4.0 15.0 2.8 N/A N/A 1623 4.73.5 13.2 2.4 2.9 3.6 1450 4.13.0 11.4 2.1 2.5 3.1 1218 3.5230 2.3 8.7 1.6 1.9 2.4 1725 Direct Drive240 3.6 13.6 2.5 3.0 N/A 1725 Direct Drive270 4.25 16 2.9 N/A N/A 1725 Direct DriveFEATURESSuperior Design? Triplex plunger design provides smoother liquid flow.? Hi-Pressure Seals are completely lubricated and cooled by the liquid being pumped.? Inlet and discharge valve assemblies interchange for easier maintenance.? Lubricated Lo-Pressure Seals provide double protection againstexternal leakage.? Oil bath crankcase assures optimum lubrication.? Close tolerance concentricity of the ceramic plunger maximizes seal life.? Optional Belt Drive or Motorized versions offer system flexibility.Quality Materials? Precision design 304 stainless steel valves and seats are hardenedand polished for ultimate seating and extended valve life.? Brass manifold is strong and corrosion resistant.? Special concentric, high-density, polished, solid ceramic plungersprovide a true wear surface and extended seal life.? Specially formulated, CAT PUMP exclusive, Hi-Pressure Sealsoffer unmatched performance and seal life.? Die cast aluminum crankcase provides high strength, minimumweight and precision tolerance control.? Chrome-moly crankshaft gives unmatched strength and surface hardness.? Oversized crankshaft bearings with greater capacity mean longerbearing life.Easy Maintenance? Wet-end is easily serviced without entering crankcase, requiringless time and effort.? Preset packings mean no packing gland adjustment is necessary,reducing maintenance costs.SPECIFICATIONS U.S. Measure Metric MeasureMODEL 230 Direct-DriveFlow .....................................................................2.3 GPM (8.7 L/M)Pressure Range ........................................100 to 1500 PSI (7 to 105 BAR)RPM ...................................................................1725 RPM (1725 RPM)Stroke .......................................................................0.276" (7 mm)MODEL 240 Direct-DriveFlow .....................................................................3.6 GPM (13.6 L/M)Pressure Range ........................................100 to 1200 PSI (7 to 85 BAR)RPM ...................................................................1725 RPM (1725 RPM)Stroke .......................................................................0.433" (11 mm)MODEL 270Flow .....................................................................3.5 GPM (13.2 L/M)Pressure Range ........................................100 to 1500 PSI (7 to 105 BAR)RPM ...................................................................1420 RPM (1420 RPM)Stroke .......................................................................0.512" (13 mm)Alternate SpecificationsFlow* ..................................................................4.25 GPM (16 L/M)Pressure Range ........................................100 to 1000 PSI (7 to 70 BAR)RPM ...................................................................1725 RPM (1725 RPM)Stroke .......................................................................0.512" (13 mm)*This specification for intermittent, freshwater duty.COMMON SPECIFICATIONSBore ..........................................................................0.709" (18 mm)Inlet Pressure Range .............................Flooded to 60 PSI (Flooded to 4 BAR)Crankcase Capacity ..................................................15 oz. (.45 L)Maximum Liquid Temperature...................................160°F (71°C)Above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations.Inlet Ports (2)......................................................1/2" NPTF (1/2" NPTF)Discharge Ports (2) ............................................3/8" NPTF (3/8" NPTF)Pulley Mounting.................................................Either Side (Either Side)Shaft Diameter..........................................................0.650" (16.5 mm)Weight ...................................................................13.9 lbs. (6.3 kg)Dimensions..........................................10.22 x 8.78 x 5.30" (259.5 x 223 x134.5 mm)3 FramePlunger PumpModels 230240,270®“Customer confidence is our greatest asset”WARNINGAll systems require both a primary pressure regulating device (i.e., regulator, unloader) anda secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure toinstall such relief devices could result in personal injury or damage to the pump or to system components. CAT PUMPS does not assume any liability or responsibility for theoperation of a customer’s high pressure system.DETERMINING Rated G.P.M. = “Desired” G.P.M.THE PUMP R.P.M. Rated R.P.M. “Desired” R.P.M.DETERMINING GPM x PSI = Electric BrakeTHE REQUIRED H.P. 1460 H. P. RequiredDETERMINING Motor Pulley O.D. = Pump Pulley O.D.MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.PARTS LISTITEM PART NUMBER DESCRIPTION QTY230 MATL 240 MATL 270 MATL2 30047 STL 30047 STL 30047 STL Key (M5x5x24) 15 92519 STZP 92519 STZP 92519 STZP Screw, HHC Sems (M6x16) 8125824 STCP R 125824 STCP R 125824 STCP R Screw, HHC Sems (M6x16) 88 27950 AL 27950 AL 27950 AL Cover, Bearing 210 26536 NBR 26536 NBR 26536 NBR O-Ring, Oil Seal Case - 70D 211 24159 NBR 24159 NBR 24159 NBR Seal, Oil 215 14487 STLR 14487 STLR 14487 STLR Bearing, Ball 220 48867 TNM 48867 TNM 48867 TNM Rod, Connecting Assembly [09/02] 325 46946 FCM 46951 FCM 108062 FCM Crankshaft, Dual End 131 828710 — 828710 — 828710 — Protector, Oil Cap w/Foam Gasket 132 43211 ABS 43211 ABS 43211 ABS Cap, Oil Filler 133 14177 NBR 14177 NBR 14177 NBR O-Ring, Oil Filler Cap - 70D 137 92241 92241 92241 Gauge, Oil, Bubble w/Gasket - 80D 138 44428 NBR 44428 NBR 44428 NBR Gasket, Flat, Oil Gauge - 80D 140 92520 STZP 92520 STZP 92520 STZP Screw, HHC Sems (M6x20) 6126541 STCP R 126541 STCP R 126541 STCP R Screw, HHC Sems (M6x20) 648 25625 STCP 25625 STCP 25625 STCP Plug, Drain (1/4"x19BSP) 149 23170 NBR 23170 NBR 23170 NBR O-Ring, Drain Plug - 70D 150 48772 AL 48772 AL 48772 AL Cover, Rear [07/08] 151 48773 NBR 48773 NBR 48773 NBR O-Ring, Rear Cover [07/08] 153 128354 AL 128354 AL 128354 AL Crankcase [07/08] 164 16948 CM 16948 CM 16948 CM Pin, Crosshead 365 45114 SSZZ 45114 SSZZ 45114 SSZZ Rod, Plunger 369 126259 STCP R 126259 STCP R 126259 STCP R Washer, Oil Seal 370 25301 NBR 25301 NBR 25301 NBR Seal, Oil, Crankcase - 80D 371 126189 STCP R 126189 STCP R 126189 STCP R Washer, Oil Seal 375 43900 S 43900 S 43900 S Slinger, Barrier 388 45697 S 45697 S 45697 S Washer, Keyhole (M18) 390 43901 CC 43901 CC 43901 CC Plunger (M18x43) 395 126550 STCP R 126550 STCP R 126550 STCP R Stud, Plunger Retainer (M6x43) 396 43235 PTFE 43235 PTFE 43235 PTFE Back-up-Ring, Plunger Retainer 397 17399 NBR 17399 NBR 17399 NBR O-Ring, Plunger Retainer - 80D 314160 FPM 14160 FPM 14160 FPM O-Ring, Plunger Retainer - 70D 3? 46204 EPDM ? 46204 EPDM ? 46204 EPDM O-Ring, Plunger Retainer - 70D 398 45891 CU 45891 CU 45891 CU Gasket, Plunger Retainer (M12.5) 399 46504 S 46504 S 46504 S Retainer, Plunger (M6) 3100 28597 PVDF 28597 PVDF 28597 PVDF Retainer, Seal 3106 43243 NBR 43243 NBR 43243 NBR Seal, LPS w/S-Spg 344926 FPM 44926 FPM 44926 FPM Seal, LPS w/SS-Spg 3? 46651 EPDM ? 46651 EPDM ? 46651 EPDM Seal, LPS w/SS-Spg 3110 43902 BB 43902 BB 43902 BB Manifold, Inlet 1118 126520 STCP R 126520 STCP R 126520 STCP R Screw, HSH Sems (M10x35) 2125 43245 SNG 43245 SNG 43245 SNG Seal, HPS w/S 344925 FPM 44925 FPM 44925 FPM Seal, HPS w/SS 346652 HT* 46652 HT* 46652 HT* Seal, HPS “Hi-Temp”, 2-Pc w/S-Support 3139 22179 BBCP 22179 BBCP 22179 BBCP Plug, Inlet (1/2" NPT) 1143 17547 NBR 17547 NBR 17547 NBR O-Ring, Inlet Valve Adapter, Rear - 85D 311685 FPM 11685 FPM 11685 FPM O-Ring, Inlet Valve Adapter, Rear - 85D 3? 46648 EPDM ? 46648 EPDM ? 46648 EPDM O-Ring, Inlet Valve Adapter, Rear - 70D 3150 43904 BB 43904 BB 43904 BB Adapter, Inlet Valve 3154 43893 NBR 43893 NBR 43893 NBR O-Ring, Inlet Valve Adapter, Front - 80D 344927 FPM 44927 FPM 44927 FPM O-Ring, Inlet Valve Adapter, Front 3? 46649 EPDM ? 46649 EPDM ? 46649 EPDM O-Ring, Inlet Valve Adapter, Front - 80D 3155 26089 NBR 26089 NBR 26089 NBR O-Ring, Discharge Valve Adapter, Rear - 80D 311377 FPM 11377 FPM 11377 FPM O-Ring, Discharge Valve Adapter, Rear - 80D 3? 46647 EPDM ? 46647 EPDM ? 46647 EPDM O-Ring, Discharge Valve Adapter, Rear - 80D 3157 43905 BB 43905 BB 43905 BB Adapter, Discharge Valve 3159 26089 NBR 26089 NBR 26089 NBR O-Ring, Discharge Valve Adapter, Front - 80D 311377 FPM 11377 FPM 11377 FPM O-Ring, Discharge Valve Adapter, Front - 80D 3? 46647 EPDM ? 46647 EPDM ? 46647 EPDM O-Ring, Discharge Valve Adapter, Front - 80D 3164 44002 S 44002 S 44002 S Seat 6165 44001 NBR 44001 NBR 44001 NBR O-Ring, Seat - 80D 644928 FPM 44928 FPM 44928 FPM O-Ring, Seat - 80D 6? 46650 EPDM ? 46650 EPDM ? 46650 EPDM O-Ring, Seat - 80D 6166 43723 S 43723 S 43723 S Valve 6167 43750 S 43750 S 43750 S Spring 6168 43907 S 43907 S 43907 S Retainer, Spring 6185 43903 BB 43903 BB 43903 BB Manifold, Discharge 1186 12503 STZP 12503 STZP 12503 STZP Lockwasher (M10) 4126231 STCP R 126231 STCP R 126231 STCP R Lockwasher (M10) 4188 87933 STZP 87933 STZP 87933 STZP Screw, HSH (M10x55) 4126515 STCP R 126515 STCP R 126515 STCP R Screw, HSH (M10x55) 4250 25130 STCP 25130 STCP 25130 STCP Protector, Shaft 1260 30612 STZP 30612 STZP 30612 STZP Mount, Rail, Assy 1265 30651 — 30651 — 30651 — Kit, Mounting (Inclds: 30612, 30032, 30047, 25130) 1270 30246 STL 30246 STL 30246 STL Assy, Pulley (Inclds: 30032, 30047) 1[See Drive Packages, Tech Bulletin 003]275 30942 STL 30942 STL 30942 STL Assy, Hub & Key (M16.5 w/M5 Keyway) (Belt Drive Only) 1277 34121 AL 34121 AL 34121 AL Bell Housing Assy (56C-145FR, 2.0 HP) 134126 AL 34126 AL 34126 AL Bell Housing Assy (182TC-184TC, 3.0 HP) 1278 8215 AL 8215 AL 8215 AL Flexible Coupling Assy (M16.5 to 5/8") 18225 AL 8225 AL 8225 AL Flexible Coupling Assy (M16.5 to 1-1/8") 1EXPLODED VIEWModels Standard 230, 240, 270July 2008230 MATL 240 MATL 270 MATL283 34334 — 34334 — 34334 — Kit, Oil Drain 1298 34961 STZP 34961 STZP 34961 STZP Clutch Assy, Single Groove, 16.5mm, 12VDC 134964 STZP 34964 STZP 34964 STZP Clutch Assy, Dual Groove, 16.5mm, 12VDC 1299 814611 BB 814611 BB 814611 BB Head, Complete 1300 30914 NBR 30914 NBR 30914 NBR Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) 133609 FPM 33609 FPM 33609 FPM Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) 1? 33914 EPDM* ? 33914 EPDM* ? 33914 EPDM* Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) 133915 HT 33915 HT 33915 HT Kit, Seal (Inclds: 97,106,125,143,154,155,159,165) Hi-Temp 1310 30915 NBR 30915 NBR 30915 NBR Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 131214 FPM 31214 FPM 31214 FPM Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 1? 31215 EPDM ? 31215 EPDM ? 31215 EPDM Kit, Valve (Inclds: 143,154,159,164,165,166,167,168) 1350 30696 STZP 30696 STZP 30696 STZP Plier, Reverse 1— — — — — — — BD Motors (See Individual Data Sheet)— — — — — — — Gearbox (See Individual Data Sheet)— 6107 — 6107 — 6107 — Oil, Bottle (21 oz.) ISO 68 Multi-viscosity Hydraulic 1(Fill to specified crankcase capacity prior to start-up)Bold print part numbers are unique to a particular pump model. Italics are optional items. [ ] Date of latest production change. ?Silicone oil/grease required.R Components comply with RoHS Directive. *Review material codes for individual items (HT generally may be used as alternate).See Tech Bulletins 002, 003, 024, 035, 036, 043, 067, 073, 074, 077 and 083 for additional information.MATERIAL CODES (Not Part of Part Number): AL=Aluminum ABS=ABS Plastic BB=Brass BBCP=Brass/Chrome Plated CC=Ceramic CM=Chrome-Moly CU=CopperEPDM=Ethylene Propylene Diene Monamer FCM=Forged Chrome-moly FPM=Fluorocarbon HT=Hi-Temp (EPDM Alternative)NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene PVDF=Polyvinylidene Fluoride S=304SS SSZZ=316SS/ZamakSNG=Special Blend (Buna) STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated TNM=Special High Strength10.22 (259.5)7.56 (192)6.99 (177.5)4.92 (125)(2) 1/2" NPTFINLET PORTS(2) 3/8" NPTFDISCHARGE PORTS1.18 (30)3.94 (100)8.78 (223)5.30(134.5)1.96(49.7)3.55(90.2)2.95(75)1.30 (33)1.57(40)3.23 (82)5.04 (128).79 (20)3.94 (100)1.02 (26).63 (16)3.94 (100)5.968 (152).79(20)4–M6ø9.31 (8)1 Die cast aluminum crankcase meanshigh strength, lightweight, and excellenttolerance control.2 Oversized crankshaft bearings provide ex-tended bearing life and pump performance.3 Chrome-moly crankshaft providesunmatched strength and surface hard-ness for long life.4 Matched oversized TNM connectingrods noted for superior tensile strengthand bearing quality.5 The plunger rods are high tensile strengthstainless steel with ZAMAK crossheads.6 The stainless steel slinger providesback-up protection for the crankcaseseal, keeping pumped liquids out of thecrankcase.7 Special concentric, high-density, polished,solid ceramic plungers provide a truewear surface and extended seal life.8 Manifolds are a high tensile strength forgedbrass for long term, continuous duty.9 100% wet seal design adds to service lifeby allowing pumped liquids to cool andlubricate on both sides.10 Stainless steel valves, seats and springsprovide corrosion-resistance, ultimateseating and extended life.11 Specially formulated, CAT PUMP exclu-sive, Hi-Pressure Seals offer unmatchedperformance and seal life.12 Crossheads are 360° supported foruncompromising alignment.31245128791010611Models 230, 240, 270PN 993108 Rev D 5832CAT PUMPS (U.K.) LTD.1 Fleet Business Park, Sandy Lane, Church CrookhamFLEET, Hampshire, GU52 8BF, EnglandPhone Fleet 44 1252-622031 — Fax 44 1252-626655e-mail: sales@catpumps.co.uk www.catpumps.co.ukN.V. CAT PUMPS INTERNATIONAL S.A.Heiveldekens 6A, B-2550 Kontich, BelgiumPhone 32-3-450.71.50 — Fax 32-3-450.71.51e-mail: cpi@catpumps.be www.catpumps.beCAT PUMPS DEUTSCHLAND GmbHBuchwiese 2, D-65510 Idstein, GermanyPhone 49 6126-9303 0 — Fax 49 6126-9303 33e-mail: catpumps@t-online.de www.catpumps.deWorld HeadquartersCAT PUMPS1681 - 94th Lane N.E. Minneapolis, MN 55449-4324Phone (763) 780-5440 — FAX (763) 780-2958e-mail: techsupport@catpumps.comwww.catpumps.comInternational InquiriesFAX (763) 785-4329e-mail: intlsales@catpumps.comThe Pumps with Nine Lives